CN213942562U - Smoke discharging and dust removing equipment - Google Patents

Smoke discharging and dust removing equipment Download PDF

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Publication number
CN213942562U
CN213942562U CN202022307862.2U CN202022307862U CN213942562U CN 213942562 U CN213942562 U CN 213942562U CN 202022307862 U CN202022307862 U CN 202022307862U CN 213942562 U CN213942562 U CN 213942562U
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China
Prior art keywords
dust removal
smoke
dust
air
purification smoke
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CN202022307862.2U
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Chinese (zh)
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方平
黄靖
梁杰
张家珩
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Jiangsu Zhonglian Wind Energy Machinery Co ltd
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Jiangsu Zhonglian Wind Energy Machinery Co ltd
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Abstract

The utility model discloses a dust collecting equipment discharges fume sets up the position and is used for handling the processing station of waiting to process the work piece corresponding, including one set up in the large-scale air inlet fan housing and a fountain purification smoke abatement dust removal case of processing station top, large-scale air inlet fan housing with the fountain purification smoke abatement dust removal case the two is linked together through the tuber pipe, the tuber pipe middle section still is provided with a high-pressure axial fan who is used for driving the gas flow. The utility model is suitable for a multistation welded scene has that the amount of wind is big, the dust removal of discharging fume and characteristics such as cooling are effectual, has alleviated flue gas, heat gathering in the workshop in the current operation effectively, and the phenomenon that the smoke and dust is wafted has avoided the influence healthy to whole environment of mill and operating personnel.

Description

Smoke discharging and dust removing equipment
Technical Field
The utility model relates to an environmental protection equipment particularly, relates to a can be applied to all kinds of large-scale work piece welding process in, be used for discharging produced dust flue gas's dust collecting equipment that discharges fume when welding, belong to the welding process field.
Background
The axial flow fan is a very common industrial mechanical device, is very widely applied, is equipped in various infrastructure scenes in cities, particularly urban rail transit (subway) projects, and is used for ensuring the ventilation effect in the construction scenes. With the continuous development of the urbanization process of China in recent years and the accelerated investment of national infrastructure, various infrastructures in a city are always in the process of high-speed construction, and under the development background, axial flow fans, particularly large axial flow fans, are in a short-supply state for a long time.
In the current industrial production and the welding process of large workpieces represented by large axial flow fans, factors such as production efficiency, enterprise processing area space and the like are considered, and all processing enterprises mainly adopt a mode of simultaneously processing a plurality of welding robots, a plurality of stations and a plurality of welding guns to produce the large workpieces. It is foreseeable that the current processing mode can directly cause the accumulation of smoke and heat in a workshop and the dispersion of smoke dust, and will bring great influence to the whole environment of a factory and the health of operators. The concept is not in accordance with the ideas of intellectualization, standardization, environmental protection and the like called by the current national and local enterprises.
In view of the above, it is an urgent need to solve the above problems in the art to provide a fume and dust removing device for discharging the fume generated during welding, which can be applied to the welding process of various large workpieces.
Disclosure of Invention
In view of the defect that current workshop and traditional welding dust collecting equipment technique of discharging fume exist, the utility model aims at providing a can be applied to all kinds of large-scale work piece welding processes, be used for discharging the dust flue gas dust collecting equipment of produced when welding, specifically as follows.
A smoke-discharging and dust-removing device is arranged at a position corresponding to a processing station for processing a workpiece to be processed and comprises a large air inlet fan cover and a spray type purification smoke-removing and dust-removing box, wherein the large air inlet fan cover and the spray type purification smoke-removing and dust-removing box are communicated through an air pipe, and the middle section of the air pipe is also provided with a high-pressure axial flow fan for driving air to flow; under the drive of the high-pressure axial flow fan, smoke dust in the machining station enters the spray type purification smoke and dust removal box through the air pipe.
Preferably, the fixed cover of large-scale air inlet fan housing is located processing station top, the one end of tuber pipe with air intake on the large-scale air inlet fan housing is connected, the other end with air intake on the spray-type purifies smoke abatement dust removal case is connected.
Preferably, the air pipe is a stainless steel air pipe.
Preferably, high-pressure axial fan fixed set up in the tuber pipe middle section, high-pressure axial fan's air inlet one side is passed through the tuber pipe is connected to large-scale air inlet fan housing, air-out one side are passed through the tuber pipe is connected to spray purification smoke and dust removal case, the fixed fan equipment that is used for playing the fixed stay effect in high-pressure axial fan's below supports the pole setting.
Preferably, the spraying type purification smoke and dust removal box is integrally of a cubic box structure, and the spraying type purification smoke and dust removal box comprises a high-temperature-resistant efficient filter, a detachable water storage tank and a spraying system.
Preferably, air intake and air outlet have been seted up to the upper end of fountain purification smoke and dust removal case, the tuber pipe inserts air intake on the fountain purification smoke and dust removal case stretches into inside the fountain purification smoke and dust removal incasement portion, the tuber pipe is in the port position of the inside one end of fountain purification smoke and dust removal incasement portion still fixedly connected with is used for realizing the air diffuser of gaseous dispersion.
Preferably, the spray purification smoke and dust removal incasement is fixed and is provided with two high temperature resistant high efficiency filter, two high temperature resistant high efficiency filter's air intake all moves towards spray purification smoke and dust removal incasement portion, air exit all with air outlet matching on the spray purification smoke and dust removal case corresponds and is linked together with external environment.
Preferably, the detachable water storage tank is detachably arranged in the spray type purification, smoke removal and dust removal tank, and in a use state, the detachable water storage tank is filled with water, and the inner space of the detachable water storage tank is communicated with the air inlet of the spray type purification, smoke removal and dust removal tank; the spraying type purification smoke abatement dust removal box is also internally provided with a water shortage shutdown alarm device for detecting water amount, and the water shortage shutdown alarm device extends into the detachable water storage tank.
Preferably, the spraying system comprises a circulating water pump and a spraying pipeline, the circulating water pump is fixedly arranged in the spraying type purification smoke and dust removal box, a water inlet of the circulating water pump is positioned on the inner side of the detachable water storage tank, and a water outlet of the circulating water pump is communicated with a water inlet of the spraying pipeline; the equidistance is fixed on the shower pipeline and is provided with a plurality of shower heads, and is a plurality of the shower head set up the direction the same, be perpendicular downwards.
Compared with the prior art, the utility model discloses an advantage mainly embodies in following several aspects:
the utility model provides a dust collecting equipment discharges fume is applicable to multistation welded scene in the workshop, has characteristics such as the amount of wind is big, the dust removal of discharging fume and cooling are effectual, has alleviated flue gas, heat gathering in the workshop in the current operation effectively, and the phenomenon that the smoke and dust is wandering has avoided the influence healthy to whole environment of mill and operating personnel.
And simultaneously, the utility model discloses well performance primary function's fan adopts independent and modular mode to set up, maintains for its subsequent maintenance and provides the condition, has made things convenient for the process that the scene set up, has further strengthened the utility model discloses a practicality, prolonged the utility model discloses a life.
Furthermore, the utility model discloses an overall structure is simple relatively, and the operator can obtain through the combination to current material part according to actual use needs the technical scheme of the utility model, not only the scheme realization cost is relatively lower, and the compatibility and the suitability of scheme are very strong moreover, have very high use and spreading value to the processing enterprise.
The following detailed description is made of specific embodiments of the present invention with reference to the accompanying drawings, so as to make the technical solution of the present invention easier to understand and master.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a diagram of the utility model in use when dealing with the machining of large axial flow fan workpieces;
fig. 3 is the schematic diagram of the internal structure of the middle spray type smoke and dust removing purification box of the present invention.
Wherein: 1. a large air inlet hood; 2. an air duct; 3. a high-pressure axial flow fan; 4. a fan equipment supporting upright rod; 5. a spray type purification smoke and dust removal box; 6. a high-temperature-resistant high-efficiency filter; 7. a spray pipeline; 8. a water circulating pump; 9. a water-deficient shutdown alarm device; 10. a detachable water storage tank; 11. a diffuser.
Detailed Description
The utility model discloses a can be applied to all kinds of large-scale work piece welding process in, be used for discharging the dust flue gas's dust collecting equipment that discharges fume that produces when welding, specifically as follows.
As shown in fig. 1 to 3, the smoke discharging and dust removing device is provided with a large air inlet hood 1 and a spray type purification smoke discharging and dust removing box 5, the whole device is provided with a high-pressure axial flow fan 3 for driving gas to flow, and the large air inlet hood 1 and the spray type purification smoke discharging and dust removing box 5 are communicated through an air pipe 2; under the drive of the high-pressure axial flow fan 3, smoke dust in the processing station enters the spray type purification smoke and dust removal box 5 through the air pipe 2.
The large-scale air inlet fan housing 1 is fixedly covered above the processing station, one end of the air pipe 2 is connected with an air inlet on the large-scale air inlet fan housing 1, and the other end of the air pipe is connected with an air inlet on the spray-type purification smoke-removal dust-removal box 5.
It should be noted that, in the present embodiment, the air duct 2 is preferably a stainless steel air duct in consideration of durability and processing cost.
High-pressure axial fan 3 fixed set up in 2 middle sections of tuber pipe, high-pressure axial fan 3's air inlet one side is passed through tuber pipe 2 is connected to large-scale air inlet fan housing 1, air-out one side are passed through tuber pipe 2 is connected to fountain purification smoke abatement dust removal case 5, the fixed fan equipment that is used for playing the fixed stay effect that is provided with in high-pressure axial fan 3's below supports pole setting 4.
In this scheme, spray purification smoke and dust removal case 5 wholly is a cube box structure, spray purification smoke and dust removal incasement 5 is endocyst contains high temperature resistant high efficiency filter 6, formula storage water tank 10 and the spraying system of can shirking.
Air intake and air outlet have been seted up to fountain purification smoke and dust removal case 5's upper end, tuber pipe 2 inserts air intake on the fountain purification smoke and dust removal case 5 stretches into inside the fountain purification smoke and dust removal case 5, tuber pipe 2 is in the port position of the inside one end of fountain purification smoke and dust removal case 5 still fixedly connected with is used for realizing the air diffuser 11 of gaseous dispersion.
Spray purification smoke and dust removal case 5 internal fixation is provided with two aluminum alloy material high temperature resistant high efficiency filter 6, two high temperature resistant high efficiency filter 6's air intake all moves towards spray purification smoke and dust removal case 5 is inside, the air exit all with spray purification smoke and dust removal case 5 is last air outlet match correspond and be linked together with external environment.
The detachable water storage tank 10 is detachably arranged inside the spray type purification smoke-removing dust-removing box 5, and in a use state, water is contained in the detachable water storage tank 10, and the inner space of the detachable water storage tank is communicated with an air inlet on the spray type purification smoke-removing dust-removing box 5; the spraying type purification smoke abatement dust removal box 5 is also internally provided with a water shortage shutdown alarm device 9 for detecting water amount, and the water shortage shutdown alarm device 9 extends into the detachable water storage tank 10.
The spraying system comprises a circulating water pump 8 and a spraying pipeline 7, the circulating water pump 8 is fixedly arranged in the spraying type purification smoke and dust removal box 5, a water inlet of the circulating water pump 8 is positioned on the inner side of the detachable water storage tank 10, and a water outlet of the circulating water pump is communicated with a water inlet of the spraying pipeline 7; a plurality of spray heads are fixedly arranged on the spray pipeline 7 at equal intervals, and the spray heads are arranged in the same direction and are vertically downward.
Consider the utility model discloses an in-service use can also set up one set of switch board alone when actually setting up, is used for control high-pressure axial fan 3 reaches spraying system to with welding robot linkage motion.
The specific working process of the present invention is briefly described below.
Chain when weldment work starts the utility model discloses, welding smoke and dust, heat are in the suction of extraction under high-pressure axial fan 3's the effect tuber pipe 2 passes through again 11 dispersion back entering of air diffuser in the spray purification smoke abatement dust removal case 5. The bearing force of the air pipe 2, the high-pressure axial flow fan 3 and the large air inlet fan cover 1 acts on the fan equipment supporting upright rod 4. Welding smoke and dust, heat are inhaled the back and are got into in the spray purification smoke and dust removal case 5, warp circulating water pump 8 extraction water source, pass through spray pipe 7 system forms fine water smoke, makes the dust, the gaseous purification of pollution, cooling, warp again high temperature resistant high efficiency filter 6 further eliminates the dirty air current of preventing, forms nearly clean fresh, nice and cool air current and gets into workshop environment. The high-temperature-resistant efficient filter 6 has a certain heat dissipation and noise reduction effect besides an efficient filtering effect, and comprehensively meets the design requirements of environmental protection, smoke discharge, dust removal and cooling.
The utility model discloses when the actual application, high-pressure axial fan 3's both ends can add and establish the pipeline silencer, further noise reduction. The utility model discloses well selection high-pressure axial fan 3 to adopt and independently keep away from the design, the maintenance of being convenient for on the one hand, the modularization equipment of being convenient for on the one hand has also avoided in addition high-pressure axial fan receives the steam influence, has prolonged its life-span. And the axial flow fan is more convenient to maintain than the centrifugal fan. The detachable water storage tank 10 is more convenient for water replenishing and dust sundries clearing away for a long time.
Through the test, the utility model discloses an in-service use effect makes the big work piece welded processing environment in workshop obtain very big improvement, and smoke and dust, smell are eliminated more than 99.9%, have especially effectively reduced workshop welding heat, and equipment itself has certain effect of cooling that sprays, sets up in batches can effectual reduction workshop temperature, has functional with the practicality.
To sum up, the utility model provides a dust collecting equipment discharges fume is applicable to the welded scene of multistation in the workshop, has that the amount of wind is big, the dust removal of discharging fume and characteristics such as cooling are effectual, have alleviated flue gas, heat gathering in the workshop in the current operation effectively, and the phenomenon that the smoke and dust is wafted has avoided the influence healthy to whole environment of mill and operating personnel.
And simultaneously, the utility model discloses well performance primary function's fan adopts independent and modular mode to set up, maintains for its subsequent maintenance and provides the condition, has made things convenient for the process that the scene set up, has further strengthened the utility model discloses a practicality, prolonged the utility model discloses a life.
Furthermore, the utility model discloses an overall structure is simple relatively, and the operator can obtain through the combination to current material part according to actual use needs the technical scheme of the utility model, not only the scheme realization cost is relatively lower, and the compatibility and the suitability of scheme are very strong moreover, have very high use and spreading value to the processing enterprise.
Finally, it is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
It should be understood that although the present description refers to embodiments, not every embodiment contains only a single technical solution, and such description is for clarity only, and those skilled in the art should take the description as a whole, and the technical solutions in the embodiments may be appropriately combined to form other embodiments understood by those skilled in the art.

Claims (9)

1. The utility model provides a dust collecting equipment discharges fume, sets up the position and is used for handling the position of the processing station of treating the work piece of processing corresponding, its characterized in that: the device comprises a large air inlet fan cover (1) and a spray type purification smoke-removing dust-removing box (5), wherein the large air inlet fan cover (1) is communicated with the spray type purification smoke-removing dust-removing box (5) through an air pipe (2), and a high-pressure axial flow fan (3) for driving air to flow is arranged in the middle section of the air pipe (2); under the drive of the high-pressure axial flow fan (3), smoke dust in the machining station enters the spray type purification smoke and dust removal box (5) through the air pipe (2).
2. A smoke evacuation and dust removal apparatus as claimed in claim 1 wherein: the large-scale air inlet fan housing (1) is fixedly covered on the processing station, one end of the air pipe (2) is connected with an air inlet on the large-scale air inlet fan housing (1), and the other end of the air pipe is connected with an air inlet on the spray-type purification smoke-removal dust-removal box (5).
3. A smoke evacuation and dust removal apparatus as claimed in claim 1 wherein: the air pipe (2) is a stainless steel air pipe.
4. A smoke evacuation and dust removal apparatus as claimed in claim 1 wherein: high-pressure axial fan (3) fixed set up in tuber pipe (2) middle section, the air inlet one side of high-pressure axial fan (3) is passed through tuber pipe (2) are connected to large-scale air inlet fan housing (1), air-out one side are passed through tuber pipe (2) are connected to fountain purification smoke abatement dust removal case (5), the fixed fan equipment that is used for playing the fixed stay effect of being provided with in below of high-pressure axial fan (3) supports pole setting (4).
5. A smoke evacuation and dust removal apparatus as claimed in claim 1 wherein: the spraying type purification smoke and dust removal box (5) is integrally of a cubic box structure, and the spraying type purification smoke and dust removal box (5) internally comprises a high-temperature-resistant efficient filter (6), a detachable water storage tank (10) and a spraying system.
6. A smoke evacuation and dust removal apparatus as claimed in claim 5 wherein: air intake and air outlet have been seted up to the upper end of fountain purification smoke and dust removal case (5), tuber pipe (2) are inserted air intake on fountain purification smoke and dust removal case (5) and stretch into inside fountain purification smoke and dust removal case (5), tuber pipe (2) are in port position that the inside one end of fountain purification smoke and dust removal case (5) is still fixedly connected with and is used for realizing air diffuser (11) of gaseous dispersion.
7. A smoke evacuation and dust removal apparatus as claimed in claim 6 wherein: spray purification smoke and dust removal case (5) internal fixation is provided with two high temperature resistant high efficiency filter (6), two the air intake of high temperature resistant high efficiency filter (6) all moves towards spray purification smoke and dust removal case (5) inside, air exit all with the air outlet matching on spray purification smoke and dust removal case (5) corresponds and is linked together with external environment.
8. A smoke evacuation and dust removal apparatus as claimed in claim 7 wherein: the detachable water storage tank (10) is detachably arranged in the spray type purification smoke-removing and dust-removing box (5), and in a use state, water is contained in the detachable water storage tank (10) and the inner space of the detachable water storage tank is communicated with an air inlet on the spray type purification smoke-removing and dust-removing box (5); the spray type purification smoke abatement dust removal box (5) is also internally provided with a water shortage shutdown alarm device (9) for detecting water amount, wherein the water shortage shutdown alarm device (9) extends into the detachable water storage tank (10).
9. A smoke evacuation and dust removal apparatus as claimed in claim 8 wherein: the spraying system comprises a circulating water pump (8) and a spraying pipeline (7), the circulating water pump (8) is fixedly arranged in the spraying type purification smoke and dust removal box (5), a water inlet of the circulating water pump (8) is positioned on the inner side of the detachable water storage tank (10), and a water outlet of the circulating water pump is communicated with a water inlet of the spraying pipeline (7); the spraying pipeline (7) is fixedly provided with a plurality of spraying heads at equal intervals, and the plurality of spraying heads are arranged in the same direction and are vertically downward.
CN202022307862.2U 2020-10-16 2020-10-16 Smoke discharging and dust removing equipment Active CN213942562U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022307862.2U CN213942562U (en) 2020-10-16 2020-10-16 Smoke discharging and dust removing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022307862.2U CN213942562U (en) 2020-10-16 2020-10-16 Smoke discharging and dust removing equipment

Publications (1)

Publication Number Publication Date
CN213942562U true CN213942562U (en) 2021-08-13

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ID=77203770

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202022307862.2U Active CN213942562U (en) 2020-10-16 2020-10-16 Smoke discharging and dust removing equipment

Country Status (1)

Country Link
CN (1) CN213942562U (en)

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