WO2022022418A1 - Integrated factory building air purification device having telescopic air suction and supply structures - Google Patents

Integrated factory building air purification device having telescopic air suction and supply structures Download PDF

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Publication number
WO2022022418A1
WO2022022418A1 PCT/CN2021/108171 CN2021108171W WO2022022418A1 WO 2022022418 A1 WO2022022418 A1 WO 2022022418A1 CN 2021108171 W CN2021108171 W CN 2021108171W WO 2022022418 A1 WO2022022418 A1 WO 2022022418A1
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Prior art keywords
air
telescopic
suction
suction pipe
air supply
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PCT/CN2021/108171
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French (fr)
Chinese (zh)
Inventor
叶明强
胡光明
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航天凯天环保科技股份有限公司
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Publication of WO2022022418A1 publication Critical patent/WO2022022418A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/24Particle separators, e.g. dust precipitators, using rigid hollow filter bodies
    • B01D46/2403Particle separators, e.g. dust precipitators, using rigid hollow filter bodies characterised by the physical shape or structure of the filtering element
    • B01D46/2411Filter cartridges
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/002Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using a central suction system, e.g. for collecting exhaust gases in workshops
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/28Arrangement or mounting of filters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F5/00Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
    • F24F5/0007Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning
    • F24F5/0035Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning using evaporation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Definitions

  • the invention relates to the technical field of air purification, in particular to an integral workshop air purification device with a retractable suction and air supply structure, which is suitable for indoor interference in workshops and requires local environmental control.
  • Industrial environmental gas pollution is one of the most prominent environmental problems of occupational health in the current industrial production process in my country.
  • a large number of industrial production processes such as welding, grinding, casting, etc. pollute the ambient gas, which reduces the indoor environmental quality of industrial plants, brings serious harm to human health, and causes huge losses to the national economy.
  • point-to-point local treatment which uses a single dust collector for each pollution source such as welding points, grinding stations, and stations that generate dust and exhaust gas, or Connect all work stations and treat them with a large dust collector.
  • the local dust removal method is directly aimed at the high-concentration discharge area of welding fume, which has remarkable effect and saves investment. Disadvantages: limited by the site layout, operator habits and mobile station space, the capture effect of waste gas is not good and the treatment effect cannot be achieved.
  • the second type is the overall plant management. The air containing smoke and dust enters the smoke and dust purification equipment through the return air pipeline through the layered air supply air flow organization.
  • the poor air density results in a bottom-up ventilation airflow in the room.
  • the treated air flows out from the air distributor at a very low flow rate, and is slowly raised by the updraft of the heat source, the push of the subsequent fresh air and the suction of the exhaust port, forming an upward unidirectional flow similar to a piston flow. Therefore, the hot and stagnant indoor air is lifted to the top of the workshop by the subsequent fresh air and exhausted by the air outlet arranged in the upper part.
  • the invention provides an overall plant air purification device with a retractable suction and air supply structure, so as to optimize costs while at the same time. , Improve the air purification effect.
  • an integral plant air purification device with a retractable suction and air supply structure including a purification device main body, the purification device main body includes a housing and a dust removal and purification unit arranged in the housing, An air inlet channel communicated with the air inlet end of the dust removal and purification unit and an air outlet channel communicated with the air outlet end of the dust removal and purification unit are formed in the housing, and the outer wall of the housing is provided with a telescopic air suction structure communicated with the air intake channel and a telescopic air supply structure communicated with the air outlet channel, the telescopic air suction structure includes a rear suction pipe fixedly connected with the shell, a front suction pipe horizontally slidingly sleeved with the rear suction pipe, and a pusher The first telescopic mechanism for sliding the front suction pipe, the bottom of the front suction pipe is provided with a suction port; the telescopic air supply structure includes a fixed air
  • the extended end of the first telescopic mechanism is provided with a fixed pulley through a support plate, and the top of the casing is connected to the top of the rear end of the front suction pipe through a wire rope that bypasses the fixed pulley;
  • the rear suction pipe A movable pulley is arranged at the bottom of the rear end of the pipe, and the bottom of the rear end of the front suction duct is connected to the bottom of the casing by a wire rope that bypasses the movable pulley.
  • first telescopic mechanism and the second telescopic mechanism are air cylinders or electric push rods.
  • the bottom of the movable air duct is provided with an air supply duct.
  • the side wall of the air supply duct is provided with an air supply hole, and the air supply duct is provided with an air guide sheet driven by an adjusting mechanism.
  • the dust removal and purification unit includes a filter cartridge, a fan and a fan motor, the outer side of the filter cartridge is communicated with the air inlet channel, the inner side is communicated with the air inlet end of the fan, and the air outlet end of the fan is communicated with the air outlet channel.
  • the dust removal and purification unit also includes a negative oxygen ion generating device and an atomized water cooling device.
  • the top of the filter cartridge is provided with a blowing device
  • the bottom is provided with an ash collecting hopper and an ash bucket, and also includes a pressure sensor for detecting the pressure difference between the inside and outside of the filter cartridge, and the pressure sensor is electrically connected to the blowing device.
  • the bottom of the rear suction pipe is provided with a sliding guide rail, and a sliding guide structure is arranged between the rear suction pipe and the front suction pipe.
  • the outer wall of the casing is provided with an intelligent control module and a multi-function display screen.
  • the air suction port is extended to the designated purification area through the front suction pipe, which is close to the top of the source exhaust gas, and is close to the point-to-point capture form, which is conducive to the collection of gas and greatly improves the capture of dust.
  • the retraction of the front suction duct will not affect the operator's work. It is suitable for waste gas generation areas such as welding and grinding of large workpieces that are not fixed or large workpieces.
  • the air purification device of the present invention also has a freshening function of negative oxygen ions to make the air fresher.
  • the atomized water cooling device can be used to achieve the purpose of appropriately reducing the temperature of the supply air, which is relatively energy-saving investment and energy-saving operation of air-conditioning equipment.
  • the air purifying device of the present invention does not need to consider the installation of equipment items, and does not need to consider the problem of exhaust duct opening in the roof. , so that the air supply height and air suction distance can be adjusted optimally to achieve the best equipment operation effect.
  • Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention.
  • FIG. 2 is a front view of an embodiment of the present invention
  • FIG. 3 is a cross-sectional view of an embodiment of the present invention.
  • FIG. 4 is a schematic structural diagram of a telescopic air suction structure according to an embodiment of the present invention.
  • the present embodiment provides an overall plant air purification device with a retractable suction and air supply structure, including a purification device main body 2, and the purification device main body includes a cylindrical shell and a set of
  • the dust removal and purification unit in the casing is formed with an air inlet channel communicating with the air inlet end of the dust removal and purification unit and an air outlet channel communicating with the air outlet end of the dust removal and purification unit, and the outer wall of the casing is provided with an air intake channel
  • the telescopic air suction structure 1 communicated with the channel and the telescopic air supply structure 3 communicated with the air outlet channel.
  • the telescopic suction structure includes a rear suction pipe 13 fixedly connected to the housing, a front suction pipe 11 that is horizontally slidably sleeved with the rear suction pipe 13, and a first suction pipe that pushes the front suction pipe to slide.
  • Telescopic mechanism 14 The bottom of the rear suction pipe 13 is provided with a sliding guide 17 , and the sliding guide 17 can guide the sliding of the rear suction pipe 13 relative to the casing and reduce friction.
  • a sliding guide structure 19 is arranged between the rear suction pipe 13 and the front suction pipe 11 , the bottom of the front suction pipe is provided with a suction port 12 , and the air suction port 12 is provided with an equalizing flow. Action grid plate.
  • the first telescopic mechanism 14 is an air cylinder.
  • the end of the piston rod of the air cylinder is provided with a fixed pulley 16 through a support plate.
  • the top is connected; the rear end bottom of the rear suction pipe 13 is provided with a movable pulley 15, and the rear end bottom of the front suction pipe 11 is connected to the bottom of the casing through a wire rope 18 that bypasses the movable pulley.
  • the front suction pipe can be pulled out relative to the rear suction pipe through the wire rope on the upper side.
  • the rear suction pipe can be pulled through the wire rope on the lower side.
  • the pipe extends synchronously; when the rear suction pipe is recovered, the front suction pipe can be retracted synchronously through the wire rope on the lower side.
  • the entire retractable suction structure can be retracted into the shell as required, so as not to interfere with the processing in the workshop.
  • the telescopic air supply structure includes a fixed air duct 33 that is fixedly connected to the housing, a movable air duct 32 that is slidably sleeved with the fixed air duct 33 up and down, and a second telescopic mechanism 34 that pushes the movable air duct 32 to slide.
  • the bottom of the air duct is provided with an air supply duct 31
  • the side wall of the air supply duct 31 is provided with an air supply hole
  • the air supply duct 31 is provided with an air guide plate driven by an adjusting mechanism, and the upper part is realized by adjusting the upper and lower positions of the air guide plate.
  • Air supply, lower air supply, and parallel air supply meet the temperature requirements in different seasons, and the specific structure of the adjustment mechanism is the prior art, which will not be described in detail here.
  • the second telescopic mechanism is an electric push rod.
  • the dust removal and purification unit includes a filter cartridge 23, a fan 21, a fan motor, a negative oxygen ion generating device 26 and an atomized water cooling device 27.
  • the outer side of the filter cartridge 23 is communicated with the air inlet passage, and the inner side is connected with the air inlet end of the fan.
  • the air outlet end of the fan is communicated with the air outlet channel, and the filter cartridge 23 is made of high-efficiency dust-catching filtering material to meet the filtering requirements of the workshop particulate dust.
  • the outside air is filtered by the filter cartridge and then discharged through the air supply cylinder, and the dust is adsorbed on the outer wall of the filter cartridge, so as to achieve the effect of purifying the air.
  • the top of the filter cartridge is provided with a blowing device, which is controlled by a pulse solenoid valve 22, and the bottom is provided with an ash hopper 24 and an ash bucket 25, and also includes a pressure sensor for detecting the pressure difference between the inside and outside of the filter cartridge.
  • the pressure sensor is electrically connected to the blowing device.
  • the dust particles captured by the filter cartridge are evenly attached to the outer surface of the filter material, resulting in a pressure difference between the inner and outer surfaces of the filter cartridge.
  • the pressure sensor feeds back a signal to the blowing device, and the blowing device is turned on. Pulse backflushing is performed on the filter cartridge to realize automatic ash cleaning of the filter cartridge, and the desorbed dust particles are deposited in the ash collecting hopper.
  • the outer wall of the casing is provided with an intelligent control module 28 and a multi-function display screen 29 to intelligently control the entire device, which is the prior art and will not be described in detail here.
  • the specific dust removal and purification process is as follows: the treated air flows out of the air supply duct with adjustable height at a very low flow rate, and the airflow organization is entrained by the updraft of the heat source, combined with the promotion of the subsequent air supply and the adjustable horizontal position.
  • the suction effect of the air suction port rises slowly, and the circulation of the air flow realizes the collection of dirty gas, which not only ensures the effective collection of dust, but also ensures the flexible adjustment of the working position. new method.
  • the front suction pipe is pushed out to a suitable length through the cylinder, so that the suction port is above the treatment area or as close as possible to the treatment area to ensure the best dust capture effect.
  • the pipe is extended to a suitable length, so that the air supply duct is at a suitable height to ensure the best air supply effect;
  • the fan motor is started to suck the polluted waste gas in the treatment area, and the gas enters the filter cartridge through the grid suction port and the suction pipe, and the filter is filtered. After treatment, it enters the fan, and then is sent out from the air supply duct through the air outlet channel.
  • the negative oxygen ion generator can add negative oxygen ions to the purified air to improve the air freshening effect.
  • the atomized water cooling device is activated, so that the purified air is mixed with the high-pressure atomized water sprayed by the atomized water cooling device to achieve the purpose of properly reducing the supply air temperature.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Geometry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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Abstract

Disclosed is an integrated factory building air purification device having telescopic air suction and supply structures, comprising a housing and a dust removal and purification unit provided therein. An air inlet channel in communication with an air inlet end of the dust removal and purification unit, and an air outlet channel in communication with an air outlet end of the dust removal and purification unit are formed in the housing. A telescopic air suction structure and a telescopic air supply structure are provided on an outer wall of the housing. The telescopic air suction structure comprises a rear air suction pipe fixedly connected to the housing, a front air suction pipe horizontally and slidably sleeved on the rear air suction pipe, and a first telescopic mechanism for pushing the front air suction pipe to slide. An air suction port is provided at the bottom of the front air suction pipe. The telescopic air supply structure comprises a fixed air pipe fixedly connected to the housing, a movable air pipe vertically and slidably sleeved on the fixed air pipe, and a second telescopic mechanism for pushing the movable air pipe to slide. The use of the air purification device of the present application improves the air purification effect while optimizing the cost.

Description

一种带伸缩式吸、送风结构的整体厂房空气净化装置An integral workshop air purification device with a retractable suction and air supply structure 技术领域technical field
本发明涉及空气净化技术领域,具体涉及一种适用于厂房室内干涉较多且需进行局部环境治理的带伸缩式吸、送风结构的整体厂房空气净化装置。The invention relates to the technical field of air purification, in particular to an integral workshop air purification device with a retractable suction and air supply structure, which is suitable for indoor interference in workshops and requires local environmental control.
背景技术Background technique
工业环境气体污染是我国目前工业生产过程中职业卫生最突出的环境问题之一。大量工业生产如焊接、打磨、铸造等过程中污染了环境气体,使工业厂房室内环境质量下降,给人体健康带来了严重危害,给国民经济造成了巨大损失。Industrial environmental gas pollution is one of the most prominent environmental problems of occupational health in the current industrial production process in my country. A large number of industrial production processes such as welding, grinding, casting, etc. pollute the ambient gas, which reduces the indoor environmental quality of industrial plants, brings serious harm to human health, and causes huge losses to the national economy.
随着我国国民经济的迅速发展,工业制造业的迅速发展,对生产环境的影响越来越多,现场作业进行焊接时会产生大量的有害烟尘,这些烟尘中含有氧化铁、氧化锰、氟化物等有毒金属氧化物,极易人体的呼吸系统、皮肤、眼、血等都有一定的危害。焊接烟尘是焊接区蒸发出来的金属及其冶金反应物蒸汽远离焊接区后凝结而成,以气溶胶的形态存在。蒸汽在焊接区附近先凝结成一次粒子,一次粒子随着温度的降低再凝结成二次粒子,然后按一定的方式扩散出去。现场作业打磨特别是玻璃钢制品打磨抛光等相关工艺的生产车间内生产时会产生大量的粉尘颗粒有害物,这些有害物质在热羽流的作用下悬浮于室内,严重影响工作人员的身体健康及工作情绪,根据国家劳动保护法规和相关卫生标准必须对其进行治理,作业环境的治理一直是我们努力的目标和方向。With the rapid development of my country's national economy and the rapid development of industrial manufacturing, the impact on the production environment is increasing. A large amount of harmful fumes will be generated during welding on site. These fumes contain iron oxide, manganese oxide, and fluoride. And other toxic metal oxides, it is very easy to harm the human respiratory system, skin, eyes, blood, etc. Welding fume is formed by the condensation of metal and metallurgical reactant vapors evaporated from the welding area away from the welding area, and exists in the form of aerosol. The steam condenses into primary particles near the welding area, and the primary particles condense into secondary particles as the temperature decreases, and then diffuse out in a certain way. On-site grinding, especially in the production workshop of related processes such as grinding and polishing of FRP products, will produce a large amount of dust particles and harmful substances. These harmful substances are suspended in the room under the action of the thermal plume, which seriously affects the health and work of the staff. Emotions must be managed according to national labor protection regulations and relevant health standards. The governance of the operating environment has always been the goal and direction of our efforts.
目前针对工业厂房场所内有害物质空气治理方法主要有两类:一类是点对点局部治理,针对每个污染源如焊接点、打磨工位、产生粉尘废气的工位点采用单个除尘器进行治理,或者把所有工位点连接起来用一台大型的除尘器进行治理。局部除尘方式是直接针对焊接烟尘高浓度排放区域进行治理,效果显著,投资省。缺点:受现场布局、操作者习惯和移动工位空间限制、对废气的捕集效果不佳而达不到治理效果。二类是整体厂房治理,通过分层送风气流组织把含有烟尘的空气经回风管道进入烟尘净化设备,经高效过滤有毒有害气体的治理及温湿度调节后,再送入车间内,原理是利用空气密度差而在室内形成由下而上的通风气流。处理后的空气以极低流速从空气分布器流出,受热源上升气流的卷吸作用,后续新风的推动作用及排风口的抽吸作用而缓慢上升,形成类似活塞流的向上单向流动,因此室内热浊的空气被后续的新鲜空气抬升到车间顶部并被设置在上部的排风口所排出。At present, there are two main types of air treatment methods for harmful substances in industrial workshops: one is point-to-point local treatment, which uses a single dust collector for each pollution source such as welding points, grinding stations, and stations that generate dust and exhaust gas, or Connect all work stations and treat them with a large dust collector. The local dust removal method is directly aimed at the high-concentration discharge area of welding fume, which has remarkable effect and saves investment. Disadvantages: limited by the site layout, operator habits and mobile station space, the capture effect of waste gas is not good and the treatment effect cannot be achieved. The second type is the overall plant management. The air containing smoke and dust enters the smoke and dust purification equipment through the return air pipeline through the layered air supply air flow organization. The poor air density results in a bottom-up ventilation airflow in the room. The treated air flows out from the air distributor at a very low flow rate, and is slowly raised by the updraft of the heat source, the push of the subsequent fresh air and the suction of the exhaust port, forming an upward unidirectional flow similar to a piston flow. Therefore, the hot and stagnant indoor air is lifted to the top of the workshop by the subsequent fresh air and exhausted by the air outlet arranged in the upper part.
从方法上考虑,整体治理效果好,但投资大运行成本高,且有的厂房不适应封闭,有的是分块区域空气污染。所以要解决点对点局部治理不能解决的问题,以及整体厂房治理遇到的难点,需要一种创新的技术达到目标。In terms of method, the overall treatment effect is good, but the investment is large and the operating cost is high, and some factories are not suitable for closing, and some are air pollution in sub-regional areas. Therefore, to solve the problems that cannot be solved by point-to-point local governance, as well as the difficulties encountered in overall plant governance, an innovative technology is needed to achieve the goal.
技术问题technical problem
本发明针对现有技术不足,基于点对点局部治理不能解决的问题,以及整体厂房治理遇到的难点,提供一种带伸缩式吸、送风结构的整体厂房空气净化装置,以便在优化成本的同时、提高空气净化效果。Aiming at the deficiencies of the prior art, based on the problems that cannot be solved by point-to-point local governance, and the difficulties encountered in the overall plant governance, the invention provides an overall plant air purification device with a retractable suction and air supply structure, so as to optimize costs while at the same time. , Improve the air purification effect.
技术解决方案technical solutions
本发明通过以下技术手段解决上述问题:一种带伸缩式吸、送风结构的整体厂房空气净化装置,包括净化装置主体,所述净化装置主体包括壳体和设置在壳体内的除尘净化单元,所述壳体内形成与除尘净化单元的进气端连通的进气通道以及与除尘净化单元的出气端连通的出气通道,所述壳体的外壁设置有与进气通道连通的伸缩式吸风结构以及与出气通道连通的伸缩式送风结构,所述伸缩式吸风结构包括与壳体固定连接的后置吸风管、与后置吸风管水平滑动套接的前置吸风管以及推动前置吸风管滑动的第一伸缩机构,所述前置吸风管的底部设置有吸风口;所述伸缩式送风结构包括与壳体固定连接的固定风管、与固定风管上下滑动套接的活动风管以及推动活动风管滑动的第二伸缩机构。The present invention solves the above problems through the following technical means: an integral plant air purification device with a retractable suction and air supply structure, including a purification device main body, the purification device main body includes a housing and a dust removal and purification unit arranged in the housing, An air inlet channel communicated with the air inlet end of the dust removal and purification unit and an air outlet channel communicated with the air outlet end of the dust removal and purification unit are formed in the housing, and the outer wall of the housing is provided with a telescopic air suction structure communicated with the air intake channel and a telescopic air supply structure communicated with the air outlet channel, the telescopic air suction structure includes a rear suction pipe fixedly connected with the shell, a front suction pipe horizontally slidingly sleeved with the rear suction pipe, and a pusher The first telescopic mechanism for sliding the front suction pipe, the bottom of the front suction pipe is provided with a suction port; the telescopic air supply structure includes a fixed air pipe fixedly connected with the shell, and slides up and down with the fixed air pipe The sleeved movable air duct and the second telescopic mechanism for pushing the movable air duct to slide.
进一步,所述第一伸缩机构的伸出端通过支板设置有固定滑轮,所述壳体顶部通过绕过固定滑轮的钢丝绳与前置吸风管的后端顶部连接;所述后置吸风管的后端底部设置有活动滑轮,所述前置吸风管的后端底部通过绕过活动滑轮的钢丝绳与壳体底部连接。Further, the extended end of the first telescopic mechanism is provided with a fixed pulley through a support plate, and the top of the casing is connected to the top of the rear end of the front suction pipe through a wire rope that bypasses the fixed pulley; the rear suction pipe A movable pulley is arranged at the bottom of the rear end of the pipe, and the bottom of the rear end of the front suction duct is connected to the bottom of the casing by a wire rope that bypasses the movable pulley.
进一步,所述第一伸缩机构和第二伸缩机构为气缸或电动推杆。Further, the first telescopic mechanism and the second telescopic mechanism are air cylinders or electric push rods.
进一步,所述活动风管的底部设置有送风筒。Further, the bottom of the movable air duct is provided with an air supply duct.
进一步,所述送风筒侧壁设置有送风孔,送风筒内设置有通过调节机构带动的导风片。Further, the side wall of the air supply duct is provided with an air supply hole, and the air supply duct is provided with an air guide sheet driven by an adjusting mechanism.
进一步,所述除尘净化单元包括过滤筒、风机和风机电机,所述过滤筒的外侧与进气通道连通,内侧与风机的进风端连通,所述风机的出风端与出气通道连通。Further, the dust removal and purification unit includes a filter cartridge, a fan and a fan motor, the outer side of the filter cartridge is communicated with the air inlet channel, the inner side is communicated with the air inlet end of the fan, and the air outlet end of the fan is communicated with the air outlet channel.
进一步,所述除尘净化单元还包括负氧离子发生装置和雾化水降温装置。Further, the dust removal and purification unit also includes a negative oxygen ion generating device and an atomized water cooling device.
进一步,所述过滤筒的顶部设置有喷吹装置,底部设置有集灰斗和灰桶,还包括对过滤筒内外侧压力差进行检测的压力传感器,所述压力传感器与喷吹装置电连接。Further, the top of the filter cartridge is provided with a blowing device, and the bottom is provided with an ash collecting hopper and an ash bucket, and also includes a pressure sensor for detecting the pressure difference between the inside and outside of the filter cartridge, and the pressure sensor is electrically connected to the blowing device.
进一步,所述后置吸风管的底部设置有滑动导轨,后置吸风管与前置吸风管之间设置有滑动导向结构。Further, the bottom of the rear suction pipe is provided with a sliding guide rail, and a sliding guide structure is arranged between the rear suction pipe and the front suction pipe.
进一步,所述壳体外壁设置有智能控制模块和多功能显示屏。Further, the outer wall of the casing is provided with an intelligent control module and a multi-function display screen.
有益效果beneficial effect
1、本发明空气净化装置,吸风口通过前置吸风管伸缩到指定的净化区域,接近了发源废气的上方,接近于点对点的扑捉形式,有利于气体的收集,大大提高了粉尘的捕捉率和空气的净化效果,当工作区域的工件需要调离时,前置吸风管道收回不影响操作者工作。适用于工位不固定或者大型工件焊接和打磨等废气产生区域。1. In the air purification device of the present invention, the air suction port is extended to the designated purification area through the front suction pipe, which is close to the top of the source exhaust gas, and is close to the point-to-point capture form, which is conducive to the collection of gas and greatly improves the capture of dust. When the workpiece in the working area needs to be adjusted away, the retraction of the front suction duct will not affect the operator's work. It is suitable for waste gas generation areas such as welding and grinding of large workpieces that are not fixed or large workpieces.
2、本发明的空气净化装置,除净化功能之外还带有负氧离子清新功能,使空气更加清新。夏天温度过高时可以启用雾化水降温装置,达到适当降低送风温度的目的,相对空调设备节能投资和节能运行。2. In addition to the purification function, the air purification device of the present invention also has a freshening function of negative oxygen ions to make the air fresher. When the temperature is too high in summer, the atomized water cooling device can be used to achieve the purpose of appropriately reducing the temperature of the supply air, which is relatively energy-saving investment and energy-saving operation of air-conditioning equipment.
3、本发明的空气净化装置,不需要考虑设备项目地安装问题,不需要考虑排风管道在屋面开孔排放检测问题,本装置自带送风筒,根据现场情况可调节送风筒高度位置,使送风高度与吸风距离调节最佳,达到最好的设备运行效果。3. The air purifying device of the present invention does not need to consider the installation of equipment items, and does not need to consider the problem of exhaust duct opening in the roof. , so that the air supply height and air suction distance can be adjusted optimally to achieve the best equipment operation effect.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步描述。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1为本发明实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;
图2为本发明实施例的主视图;2 is a front view of an embodiment of the present invention;
图3为本发明实施例的剖视图;3 is a cross-sectional view of an embodiment of the present invention;
图4为本发明实施例的伸缩式吸风结构的结构示意图。FIG. 4 is a schematic structural diagram of a telescopic air suction structure according to an embodiment of the present invention.
本发明的最佳实施方式BEST MODE FOR CARRYING OUT THE INVENTION
下面通过附图和实施例对本发明进一步详细说明。通过这些说明,本发明的特点和优点将变得更为清楚明确。显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。The present invention will be further described in detail below through the accompanying drawings and embodiments. The features and advantages of the present invention will become more apparent from these descriptions. Obviously, the described embodiments are only some, but not all, embodiments of the present invention.
如图1-4所示,本实施例提供了一种带伸缩式吸、送风结构的整体厂房空气净化装置,包括净化装置主体2,所述净化装置主体包括圆筒状的壳体和设置在壳体内的除尘净化单元,所述壳体内形成与除尘净化单元的进气端连通的进气通道以及与除尘净化单元的出气端连通的出气通道,所述壳体的外壁设置有与进气通道连通的伸缩式吸风结构1以及与出气通道连通的伸缩式送风结构3。As shown in Figures 1-4, the present embodiment provides an overall plant air purification device with a retractable suction and air supply structure, including a purification device main body 2, and the purification device main body includes a cylindrical shell and a set of The dust removal and purification unit in the casing is formed with an air inlet channel communicating with the air inlet end of the dust removal and purification unit and an air outlet channel communicating with the air outlet end of the dust removal and purification unit, and the outer wall of the casing is provided with an air intake channel The telescopic air suction structure 1 communicated with the channel and the telescopic air supply structure 3 communicated with the air outlet channel.
所述伸缩式吸风结构包括与壳体固定连接的后置吸风管13、与后置吸风管13水平滑动套接的前置吸风管11以及推动前置吸风管滑动的第一伸缩机构14。所述后置吸风管13的底部设置有滑动导轨17,滑动导轨17可对后置吸风管13相对壳体的滑动起导向以及减少摩擦的作用。所述后置吸风管13与前置吸风管11之间设置有滑动导向结构19,所述前置吸风管的底部设置有吸风口12,所述吸风口12处设置有起均流作用的网格板。所述第一伸缩机构14为气缸,所述气缸的活塞杆端部通过支板设置有固定滑轮16,所述壳体顶部通过绕过固定滑轮的钢丝绳18与前置吸风管11的后端顶部连接;所述后置吸风管13的后端底部设置有活动滑轮15,所述前置吸风管11的后端底部通过绕过活动滑轮的钢丝绳18与壳体底部连接。气缸伸长时,能通过上侧的钢丝绳拉动前置吸风管相对后置吸风管伸出,待前置吸风管伸出到极限后,又可通过下侧的钢丝绳拉动后置吸风管同步伸出;后置吸风管回收时,能通过下侧的钢丝绳同步带动前置吸风管缩回。整个伸缩式吸风结构可根据需要收回壳体内,以免干涉厂房内的加工。The telescopic suction structure includes a rear suction pipe 13 fixedly connected to the housing, a front suction pipe 11 that is horizontally slidably sleeved with the rear suction pipe 13, and a first suction pipe that pushes the front suction pipe to slide. Telescopic mechanism 14 . The bottom of the rear suction pipe 13 is provided with a sliding guide 17 , and the sliding guide 17 can guide the sliding of the rear suction pipe 13 relative to the casing and reduce friction. A sliding guide structure 19 is arranged between the rear suction pipe 13 and the front suction pipe 11 , the bottom of the front suction pipe is provided with a suction port 12 , and the air suction port 12 is provided with an equalizing flow. Action grid plate. The first telescopic mechanism 14 is an air cylinder. The end of the piston rod of the air cylinder is provided with a fixed pulley 16 through a support plate. The top is connected; the rear end bottom of the rear suction pipe 13 is provided with a movable pulley 15, and the rear end bottom of the front suction pipe 11 is connected to the bottom of the casing through a wire rope 18 that bypasses the movable pulley. When the cylinder is extended, the front suction pipe can be pulled out relative to the rear suction pipe through the wire rope on the upper side. After the front suction pipe is extended to the limit, the rear suction pipe can be pulled through the wire rope on the lower side. The pipe extends synchronously; when the rear suction pipe is recovered, the front suction pipe can be retracted synchronously through the wire rope on the lower side. The entire retractable suction structure can be retracted into the shell as required, so as not to interfere with the processing in the workshop.
所述伸缩式送风结构包括与壳体固定连接的固定风管33、与固定风管33上下滑动套接的活动风管32以及推动活动风管32滑动的第二伸缩机构34,所述活动风管的底部设置有送风筒31,所述送风筒31侧壁设置有送风孔,送风筒31内设置有通过调节机构带动的导风片,通过调节导风片上下位置实现上部送风、下部送风、平行送风,满足不同季节温度的要求,调节机构的具体结构为现有技术,这里不做详细说明。所述第二伸缩机构为电动推杆。The telescopic air supply structure includes a fixed air duct 33 that is fixedly connected to the housing, a movable air duct 32 that is slidably sleeved with the fixed air duct 33 up and down, and a second telescopic mechanism 34 that pushes the movable air duct 32 to slide. The bottom of the air duct is provided with an air supply duct 31, the side wall of the air supply duct 31 is provided with an air supply hole, and the air supply duct 31 is provided with an air guide plate driven by an adjusting mechanism, and the upper part is realized by adjusting the upper and lower positions of the air guide plate. Air supply, lower air supply, and parallel air supply meet the temperature requirements in different seasons, and the specific structure of the adjustment mechanism is the prior art, which will not be described in detail here. The second telescopic mechanism is an electric push rod.
所述除尘净化单元包括过滤筒23、风机21、风机电机、负氧离子发生装置26和雾化水降温装置27,所述过滤筒23的外侧与进气通道连通,内侧与风机的进风端连通,所述风机的出风端与出气通道连通,过滤筒23采用高效捕尘过滤材料,满足车间微粒粉尘的过滤要求。在风机抽送下,外界气流经过滤筒过滤后、再经送风筒排出,粉尘吸附在过滤筒外壁,以此达到净化空气的作用。The dust removal and purification unit includes a filter cartridge 23, a fan 21, a fan motor, a negative oxygen ion generating device 26 and an atomized water cooling device 27. The outer side of the filter cartridge 23 is communicated with the air inlet passage, and the inner side is connected with the air inlet end of the fan. The air outlet end of the fan is communicated with the air outlet channel, and the filter cartridge 23 is made of high-efficiency dust-catching filtering material to meet the filtering requirements of the workshop particulate dust. Under the pumping of the fan, the outside air is filtered by the filter cartridge and then discharged through the air supply cylinder, and the dust is adsorbed on the outer wall of the filter cartridge, so as to achieve the effect of purifying the air.
所述过滤筒顶部设置有喷吹装置,喷吹装置通过脉冲电磁阀22控制,底部设置有集灰斗24和灰桶25,还包括对过滤筒内外侧压力差进行检测的压力传感器,所述压力传感器与喷吹装置电连接。过滤筒捕捉的粉尘颗粒均匀附着于过滤材料外表面,导致过滤筒的内外表面形成压力差,当压差达到设定值时,压力传感器将信号反馈给喷吹装置,喷吹装置开启,对过滤筒进行脉冲反吹,实现过滤筒自动清灰,脱附的粉尘颗粒沉积于集灰斗中。The top of the filter cartridge is provided with a blowing device, which is controlled by a pulse solenoid valve 22, and the bottom is provided with an ash hopper 24 and an ash bucket 25, and also includes a pressure sensor for detecting the pressure difference between the inside and outside of the filter cartridge. The pressure sensor is electrically connected to the blowing device. The dust particles captured by the filter cartridge are evenly attached to the outer surface of the filter material, resulting in a pressure difference between the inner and outer surfaces of the filter cartridge. When the pressure difference reaches the set value, the pressure sensor feeds back a signal to the blowing device, and the blowing device is turned on. Pulse backflushing is performed on the filter cartridge to realize automatic ash cleaning of the filter cartridge, and the desorbed dust particles are deposited in the ash collecting hopper.
所述壳体外壁设置有智能控制模块28和多功能显示屏29,以便对整个装置进行智能化控制,此为现有技术,这里不做详细说明。The outer wall of the casing is provided with an intelligent control module 28 and a multi-function display screen 29 to intelligently control the entire device, which is the prior art and will not be described in detail here.
具体的除尘净化过程为:通过处理后的空气以极低流速从可调节高度的送风筒中流出,气流组织受热源上升气流的卷吸作用,结合后续送风的推动作用及可调节水平位置的吸风口的抽吸作用而缓慢上升,气流的循环实现对污浊气体的收集,既保证了对粉尘的有效收集,又保证了工位灵活调整,是一种优于点对点局部治理与整体厂房治理的新方法。The specific dust removal and purification process is as follows: the treated air flows out of the air supply duct with adjustable height at a very low flow rate, and the airflow organization is entrained by the updraft of the heat source, combined with the promotion of the subsequent air supply and the adjustable horizontal position. The suction effect of the air suction port rises slowly, and the circulation of the air flow realizes the collection of dirty gas, which not only ensures the effective collection of dust, but also ensures the flexible adjustment of the working position. new method.
为使上述技术方案更加清楚,下面进一步说明本申请的具体实施过程:In order to make the above-mentioned technical solutions clearer, the specific implementation process of the present application is further described below:
一方面,通过气缸推动前置吸风管伸出合适长度,使吸风口处于治理区域上方或尽可能的接近治理区域,确保粉尘捕捉效果达到最佳,另一方面,通过电动推杆推动活动风管伸长合适长度,使送风筒处于合适高度,确保送风效果达到最佳;启动风机电机,抽吸治理区域的污染废气,气体通过网格吸风口、经吸风管道进入过滤筒,过滤处理后进入风机,再经出气通道后从送风筒送出,负氧离子发生器可向净化后的空气中加入负氧离子,以便提高空气清新效果。此外,夏天温度过高时,启动雾化水降温装置,使净化后的空气与雾化水降温装置喷送的高压雾化水混合,达到适当降低送风温度的目的。On the one hand, the front suction pipe is pushed out to a suitable length through the cylinder, so that the suction port is above the treatment area or as close as possible to the treatment area to ensure the best dust capture effect. The pipe is extended to a suitable length, so that the air supply duct is at a suitable height to ensure the best air supply effect; the fan motor is started to suck the polluted waste gas in the treatment area, and the gas enters the filter cartridge through the grid suction port and the suction pipe, and the filter is filtered. After treatment, it enters the fan, and then is sent out from the air supply duct through the air outlet channel. The negative oxygen ion generator can add negative oxygen ions to the purified air to improve the air freshening effect. In addition, when the temperature is too high in summer, the atomized water cooling device is activated, so that the purified air is mixed with the high-pressure atomized water sprayed by the atomized water cooling device to achieve the purpose of properly reducing the supply air temperature.
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be Modifications or equivalent substitutions without departing from the spirit and scope of the technical solutions of the present invention should be included in the scope of the claims of the present invention.

Claims (10)

  1. 一种带伸缩式吸、送风结构的整体厂房空气净化装置,包括净化装置主体,所述净化装置主体包括壳体和设置在壳体内的除尘净化单元,所述壳体内形成与除尘净化单元的进气端连通的进气通道以及与除尘净化单元的出气端连通的出气通道,其特征在于:所述壳体的外壁设置有与进气通道连通的伸缩式吸风结构以及与出气通道连通的伸缩式送风结构,所述伸缩式吸风结构包括与壳体固定连接的后置吸风管、与后置吸风管水平滑动套接的前置吸风管以及推动前置吸风管滑动的第一伸缩机构,所述前置吸风管的底部设置有吸风口;所述伸缩式送风结构包括与壳体固定连接的固定风管、与固定风管上下滑动套接的活动风管以及推动活动风管滑动的第二伸缩机构。An integral workshop air purification device with a retractable suction and air supply structure includes a purification device main body, the purification device main body includes a housing and a dust removal and purification unit arranged in the housing, and a connection with the dust removal and purification unit is formed in the housing. The air inlet channel communicated with the air intake end and the air outlet channel communicated with the air outlet end of the dust removal and purification unit are characterized in that: the outer wall of the casing is provided with a telescopic air suction structure communicated with the air intake channel and a telescopic air suction structure communicated with the air outlet channel. A telescopic air supply structure, the retractable air suction structure includes a rear suction pipe fixedly connected with the casing, a front suction pipe connected with the rear suction pipe horizontally slidingly and sleeved, and a front suction pipe that pushes the front suction pipe to slide The first telescopic mechanism, the bottom of the front air suction pipe is provided with an air suction port; the telescopic air supply structure includes a fixed air duct fixedly connected with the casing, and a movable air duct that is slidably sleeved up and down with the fixed air duct and a second telescopic mechanism for pushing the movable air duct to slide.
  2. 根据权利要求1所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述第一伸缩机构的伸出端通过支板设置有固定滑轮,所述壳体顶部通过绕过固定滑轮的钢丝绳与前置吸风管的后端顶部连接;所述后置吸风管的后端底部设置有活动滑轮,所述前置吸风管的后端底部通过绕过活动滑轮的钢丝绳与壳体底部连接。The integral plant air purification device with a telescopic suction and air supply structure according to claim 1, wherein the extension end of the first telescopic mechanism is provided with a fixed pulley through a support plate, and the top of the casing is provided with a fixed pulley. The wire rope that bypasses the fixed pulley is connected to the top of the rear end of the front suction pipe; the bottom of the rear end of the rear suction pipe is provided with a movable pulley, and the bottom of the rear end of the front suction pipe passes around the movable pulley. The wire rope is connected to the bottom of the shell.
  3. 根据权利要求2所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述第一伸缩机构和第二伸缩机构为气缸或电动推杆。The overall plant air purification device with a telescopic suction and air supply structure according to claim 2, wherein the first telescopic mechanism and the second telescopic mechanism are air cylinders or electric push rods.
  4. 根据权利要求3所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述活动风管的底部设置有送风筒。The integral workshop air purification device with a retractable suction and air supply structure according to claim 3, wherein an air supply duct is arranged at the bottom of the movable air duct.
  5. 根据权利要求4所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述送风筒侧壁设置有送风孔,送风筒内设置有通过调节机构带动的导风片。The overall plant air purification device with a telescopic suction and air supply structure according to claim 4, characterized in that: the side wall of the air supply duct is provided with an air supply hole, and the air supply duct is provided with an air supply driven by an adjusting mechanism. Air deflector.
  6. 根据权利要求1-5任意一项所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述除尘净化单元包括过滤筒、风机和风机电机,所述过滤筒的外侧与进气通道连通,内侧与风机的进风端连通,所述风机的出风端与出气通道连通。The overall plant air purification device with a telescopic suction and air supply structure according to any one of claims 1 to 5, wherein the dust removal and purification unit comprises a filter cartridge, a fan and a fan motor, and the filter cartridge has a The outer side is communicated with the air inlet passage, the inner side is communicated with the air inlet end of the fan, and the air outlet end of the fan is communicated with the air outlet passage.
  7. 根据权利要求6所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述除尘净化单元还包括负氧离子发生装置和雾化水降温装置。The overall plant air purification device with a retractable suction and air supply structure according to claim 6, wherein the dust removal and purification unit further comprises a negative oxygen ion generating device and an atomized water cooling device.
  8. 根据权利要求7所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述过滤筒的顶部设置有喷吹装置,底部设置有集灰斗和灰桶,还包括对过滤筒内外侧压力差进行检测的压力传感器,所述压力传感器与喷吹装置电连接。The overall plant air purification device with a telescopic suction and air supply structure according to claim 7, characterized in that: the top of the filter cartridge is provided with a blowing device, and the bottom is provided with an ash collecting hopper and an ash bucket, further comprising: A pressure sensor for detecting the pressure difference between the inner and outer sides of the filter cartridge, and the pressure sensor is electrically connected to the blowing device.
  9. 根据权利要求8所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述后置吸风管的底部设置有滑动导轨,后置吸风管与前置吸风管之间设置有滑动导向结构。The overall plant air purification device with a telescopic suction and air supply structure according to claim 8, wherein the bottom of the rear suction pipe is provided with a sliding guide rail, and the rear suction pipe and the front suction pipe are provided with sliding guide rails. A sliding guide structure is arranged between the tubes.
  10. 根据权利要求9所述的带伸缩式吸、送风结构的整体厂房空气净化装置,其特征在于:所述壳体外壁设置有智能控制模块和多功能显示屏。The overall plant air purification device with a retractable suction and air supply structure according to claim 9, wherein the outer wall of the casing is provided with an intelligent control module and a multi-function display screen.
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