CN213908473U - Bed charge leveling device - Google Patents

Abstract

The utility model belongs to the technical field of food production, in particular to a bottom material leveling device, which comprises a workbench, a leveling mechanism and a material guiding mechanism, wherein the leveling mechanism comprises a frame, a plurality of connecting plates are slidably arranged on the frame, a power assembly is also arranged on the frame, and a plurality of pressing plates are fixed on each connecting plate; the material guide mechanism comprises a support frame, a plurality of parallel material guide plates are fixed on the support frame, a material guide channel for the mold box to pass through is formed between the two material guide plates, and the pressing plates are respectively positioned right above the material guide channels; a feeding table is arranged on one side of the workbench, a plurality of guide chutes capable of containing the die boxes are formed in the feeding table, each guide chute is opposite to each guide channel, a material pushing assembly for driving the die boxes is further arranged on the feeding table, and one end, close to the feeding table, of each guide plate is located above each guide chute. This scheme carries out the automatic processing of flattening to the bed charge in a plurality of templates simultaneously through a plurality of clamp plates, has improved work efficiency for the manual work flattens, has reduced the cost of labor.

Description

Bed charge leveling device

Technical Field

The utility model belongs to the technical field of food production, especially, relate to a bed charge leveling device.

Background

After the hotpot condiment is fried, in order to strictly control the oil-material ratio of each package of condiment, oil separation is needed, after the oil separation, equipment is automatically filled into a die box (a square plastic box), then the condiment is frozen, the frozen beef tallow condiment is manually poured out of the die box, and then the external package is carried out. Before the base material is frozen, if the base material is not pressed (solid and oil are separated), part of the solid is on the surface of the frozen base material, which affects the appearance of the product. However, at present, workshop staff generally choose manual flattening when layering solid matters and oil in the base materials, but the manual flattening may have the following problems: the personnel demand is big, and the cost of labor is high, and work efficiency is low.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a bed charge leveling device to solve the manual work bed charge that flattens and lead to the problem that the cost of labor is high, work efficiency is low.

In order to achieve the above purpose, the technical scheme of the utility model is as follows:

a backing material leveling device comprises a workbench, a leveling mechanism and a material guiding mechanism, wherein the leveling mechanism comprises a rack arranged on the workbench, a plurality of connecting plates are slidably arranged on the rack, a power assembly for driving the connecting plates to lift is further arranged on the rack, and a plurality of pressing plates are fixed on each connecting plate; the material guide mechanism comprises a support frame fixed on the workbench, a plurality of parallel material guide plates are fixed on the support frame, a plurality of material guide channels for the mold boxes to pass through are formed among the material guide plates, and a plurality of pressing plates are respectively positioned right above the material guide channels; the feeding mechanism comprises a feeding table, a plurality of guide grooves capable of containing the die boxes are formed in the feeding table and are opposite to the guide channels, the feeding mechanism further comprises a material pushing assembly for driving the die boxes to be transmitted to the guide channels along the guide grooves, and one end, close to the feeding table, of the guide plate is located above the guide grooves.

Preferably, the power assembly comprises an air cylinder fixed on the rack, a piston rod of the air cylinder is arranged downwards, and the connecting plate is fixedly connected to the lower end of the piston rod of the air cylinder.

Preferably, the pressing plate is provided with a plurality of oil leakage holes.

Preferably, the material pushing assembly comprises two transmission chains which are symmetrical front and back relative to the feeding table, the upper side of each transmission chain is located above the feeding table, the lower side of each transmission chain is located below the feeding table, and a plurality of push rods used for pushing the mold box are connected between the two transmission chains.

Preferably, chamfers are arranged on the inner sides of the material guide plates close to one end of the feeding table.

The beneficial effect of this scheme: this scheme carries out the automatic processing of flattening to the bed charge in a plurality of templates simultaneously through a plurality of clamp plates, has improved work efficiency for the manual work flattens, has reduced the cost of labor. This scheme sets up guide mechanism, makes the diaphragm capsule can follow the better transition of material loading bench to the workstation on, has avoided the problem that the diaphragm capsule dropped, can also lead for the motion of diaphragm capsule simultaneously, makes the diaphragm capsule move under the clamp plate.

Drawings

FIG. 1 is a schematic diagram of an embodiment of the present invention;

fig. 2 is a top view of the present invention;

FIG. 3 is a front view of the present invention;

fig. 4 is a cross-sectional view a-a of fig. 2.

Reference numerals in the drawings of the specification include: the device comprises a workbench 1, a vertical frame 2, a transverse plate 3, a guide sleeve 4, a connecting plate 5, a supporting rod 6, a pressing plate 7, a cylinder 8, a material guide plate 9, a push rod 10, a feeding platform 11, a material guide groove 12 and a transmission chain 13.

Detailed Description

The following is further detailed by way of specific embodiments:

the embodiment is basically as shown in the attached figures 1 to 4: the utility model provides a bed charge leveling device, includes workstation 1 and sets up leveling mechanism and guide mechanism on workstation 1, and the left side of workstation 1 still is provided with feed mechanism.

Leveling mechanism includes the frame, and the frame includes two grudging posts 2, has two diaphragms 3 through the fix with screw between 2 upsides of two grudging posts, and two diaphragms 3 set up side by side. The lower sides of the two transverse plates 3 are respectively provided with a connecting plate 5 in a sliding manner, specifically, the transverse plates 3 are fixed with two guide sleeves 4, the upper sides of the connecting plates 5 are fixed with two guide columns through screws, and the two guide columns are respectively arranged in the two guide sleeves 4 in a sliding manner.

Each transverse plate 3 is fixed with an air cylinder 8, and the lower end of a piston rod of each air cylinder 8 downwards penetrates through the transverse plates 3 and is fixed with the connecting plate 5 through screws, so that the air cylinders 8 can drive the connecting plates 5 to descend or ascend when being started. The lower sides of the two connecting plates 5 are all fixed with three supporting rods 6, the lower end of each supporting rod 6 is fixed with a pressing plate 7 through screws, in order to balance the pressing plate 7 in the middle, the pressing plate 7 in the middle is additionally provided with one supporting rod 6, the size of the pressing plate 7 is matched with that of the inner cavity of the die box, and in order to avoid oil from being brought out by the pressing plate 7, the pressing plate 7 is provided with a plurality of oil leakage holes.

Guide mechanism is including fixing the support frame on workstation 1, and the support frame is located the right side of grudging post 2, and the support frame downside is fixed with six stock guides 9, and stock guide 9 is the flat board, and for the convenience of fixing between stock guide 9 and the support frame, integrated into one piece has the riser to make stock guide 9 and riser form the L shaped plate on stock guide 9, and the downside at the support frame is fixed through the mode of welding or screw connection to the upside of riser. Every two of the six material guide plates 9 form a group, a material guide channel for the mold box to pass through is formed between the two material guide plates 9 in the same group, three material guide channels are formed by the six material guide plates 9, and the three material guide channels are respectively positioned right below the three pressing plates 7 on the same connecting plate 5. The distance between the two material guiding plates 9 in the same group is satisfied, when the mold box is positioned in the material guiding channel, two side edges of the mold box are respectively positioned on the two material guiding plates 9.

The feeding mechanism comprises a feeding table 11, the feeding table 11 is located on the left side of the workbench 1, a certain distance is reserved between the right side of the feeding table 11 and the workbench 1, and interference between the operation of the feeding mechanism and the workbench 1 is avoided. Three material guide grooves 12 capable of accommodating the die boxes are formed in the feeding table 11, the width of each material guide groove 12 is larger than that of each die box, so that the die boxes can move in the material guide grooves 12, and the three material guide grooves 12 are respectively opposite to the three material guide channels. The feeding table 11 is further provided with a material pushing assembly for driving the die box to be transmitted to the material guide channel along the material guide groove 12, the material pushing assembly comprises two chain transmission mechanisms, the two chain transmission mechanisms are symmetrical front and back relative to the center of the feeding table 11, each chain transmission mechanism comprises two chain wheels, the two chain wheels are respectively located on the left side edge and the right side edge of the feeding table 11, the two chain wheels are connected through a transmission chain 13, the upper side of the transmission chain 13 is located above the feeding table 11, and the lower side of the transmission chain 13 is located below the feeding table 11. The chain wheels on the left sides of the two chain transmission mechanisms are coaxially connected into a whole through a rotating shaft, and the rotating shaft is connected with a motor. A plurality of push rods 10 are connected between the two transmission chains 13, the distance between every two adjacent push rods 10 is larger than the length of the die box, and the distance between every two adjacent push rods 10 is equal.

The left end of the material guide plate 9 is located above the right side of the feeding table 11, and when the die box is located on the feeding table 11, the side edge of the upper side of the die box is located above the material plate, so that when the die box is transmitted to the workbench 1 from the feeding table 11, the two side edges of the die box can fall on the material guide plate 9, and the distance between the chain transmission mechanism and the workbench 1 meets the condition that the die box on the right side of the die box is just located under the pressure plate 7 after the push rod 10 on the rightmost side pushes the die box to the material plate. The left end of the side edge of one side close to the two material guide plates 9 corresponding to each material guide channel is provided with a chamfer, so that the die box can be better conveyed onto the material guide plates 9.

When the device is used, empty die boxes are successively placed in the guide chute 12 at the left end part of the guide chute 12 manually or by a machine, the motor drives the transmission chain 13 to move, so that the transmission chain 13 drives the push rod 10 to move rightwards, the push rod 10 pushes the die boxes to move rightwards, the die boxes are sequentially subjected to bottom material filling and oil filling, the die boxes continue to move rightwards under the pushing of the push rod 10 after filling, when the die boxes move to the end of the right end of the guide chute 12, the die boxes enter the guide channel formed by the guide plate 9 to continue to move rightwards, when the push rod 10 completely pushes the die boxes into the guide channel, the die boxes move downwards and are separated from the die boxes, the die boxes are not pushed any more, the die boxes stay in the guide channel until the next row of die boxes are pushed into the guide channel, the next row of die boxes push the next die box to the right by the distance of one die box (length), the die boxes are positioned under the pressing plate 7, the starting cylinder 8 drives the pressing plate 7 to flatten the bottom material in the downward moving box of the pressing plate 7, after flattening, the air cylinder 8 resets upwards to lift the pressing plate 7, the push rod 10 pushes the next row of mould boxes into the material guide channel, and then the flattened mould boxes are pushed rightwards for a distance of one mould box (length), and the operation is circulated according to the above steps.

The foregoing has described in detail preferred embodiments of the present invention. It should be understood that numerous modifications and variations can be devised by those skilled in the art in light of the teachings of the present invention without undue experimentation. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concepts of the present invention should be within the scope of protection defined by the claims.

Claims (5)

1. The utility model provides a bed charge leveling device which characterized in that: the automatic leveling device comprises a workbench (1), a leveling mechanism and a material guiding mechanism, wherein the leveling mechanism comprises a rack arranged on the workbench (1), a plurality of connecting plates (5) are slidably mounted on the rack, a power assembly for driving the connecting plates (5) to ascend and descend is further arranged on the rack, and a plurality of pressing plates (7) are fixed on each connecting plate (5); the material guide mechanism comprises a support frame fixed on the workbench (1), a plurality of parallel material guide plates (9) are fixed on the support frame, a plurality of material guide channels for the mold boxes to pass through are formed among the material guide plates (9), and a plurality of pressing plates (7) are respectively positioned right above the material guide channels; workstation (1) one side is equipped with the feed mechanism who carries diaphragm capsule to workstation (1), feed mechanism includes material loading platform (11), set up a plurality of baffle boxes (12) that can hold the diaphragm capsule on material loading platform (11), each baffle box (12) is relative with each guide passageway respectively, feed mechanism still includes the drive diaphragm capsule and transmits the material pushing component to the guide passageway along baffle box (12), the one end that stock guide (9) are close to material loading platform (11) is located the top of baffle box (12).

2. The apparatus for leveling the bed material according to claim 1, wherein: the power assembly comprises a cylinder (8) fixed on the rack, a piston rod of the cylinder (8) is arranged downwards, and the connecting plate (5) is fixedly connected to the lower end of the piston rod of the cylinder (8).

3. The apparatus for leveling the bed material according to claim 2, wherein: the pressing plate (7) is provided with a plurality of oil leakage holes.

4. The apparatus for leveling the bed material according to claim 3, wherein: the material pushing assembly comprises two transmission chains (13) which are symmetrical front and back relative to the feeding table (11), the upper sides of the transmission chains (13) are located above the feeding table (11), the lower sides of the transmission chains (13) are located below the feeding table (11), and a plurality of push rods (10) used for pushing the die box are connected between the two transmission chains (13).

5. The device for leveling the bed material according to claim 4, wherein: chamfers are arranged on the inner sides of the material guide plates (9) close to one end of the feeding platform (11).

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