CN115383016B - Novel automatic cutting machine for inductance coil - Google Patents
Novel automatic cutting machine for inductance coil Download PDFInfo
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- CN115383016B CN115383016B CN202211041816.XA CN202211041816A CN115383016B CN 115383016 B CN115383016 B CN 115383016B CN 202211041816 A CN202211041816 A CN 202211041816A CN 115383016 B CN115383016 B CN 115383016B
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- tablet
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- 238000005520 cutting process Methods 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 claims abstract description 152
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 238000007493 shaping process Methods 0.000 claims abstract description 20
- 230000006698 induction Effects 0.000 claims abstract description 14
- 238000003825 pressing Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 7
- 238000009966 trimming Methods 0.000 claims 2
- 238000012840 feeding operation Methods 0.000 abstract description 8
- 238000010586 diagram Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 5
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a novel automatic induction coil cutting machine which comprises a coil material sheet feeding mechanism, a material sucking and conveying mechanism, a wire cutting mechanism, a material sheet conveying mechanism, a shaping mechanism, a material sucking and arranging disc mechanism, a material disc conveying mechanism and a material disc discharging mechanism. The coil material sheet feeding mechanism can realize automatic feeding operation of coil material sheets, the material sucking and carrying mechanism and the material sheet transferring mechanism can realize automatic transferring operation of coil material sheets, the wire cutting mechanism can realize automatic cutting operation of coil leads, the shaping mechanism can realize automatic flattening operation of the material sheets, the material sucking and arranging disc mechanism can realize automatic arranging disc operation of the coil material sheets, the material disc transferring mechanism can realize automatic feeding operation of material discs, and the material disc discharging mechanism can realize automatic discharging operation of the material discs.
Description
Technical Field
The invention relates to the technical field of automatic equipment, in particular to a novel automatic induction coil cutting machine.
Background
In the production line of induction coils, need cut the lead wire of each induction coil on the coil tablet and transfer the coil tablet that will cut to the charging tray, however, all adopt the people hand to cut and the staff transport coil tablet in the current induction coil production line, the people hand operation is comparatively troublesome consuming time, production efficiency is low, production quality is difficult to guarantee, is unfavorable for production.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a novel automatic induction coil cutting machine.
In order to achieve the above-mentioned object, the invention provides a novel automatic inductance coil cutting machine, which comprises a coil material sheet feeding mechanism for feeding coil material sheets, a material sucking and conveying mechanism for sucking the coil material sheets and conveying the coil material sheets to a wire cutting mechanism and a material sheet conveying mechanism in sequence, a wire cutting mechanism for cutting wire leads of the coil material sheets, a material sheet conveying mechanism for conveying the coil material sheets to an feeding station of a material sucking and arranging mechanism, a shaping mechanism for flattening the coil material sheets to shape the coil material sheets, a material sucking and arranging mechanism for sucking the coil material sheets and conveying the coil material sheets to a material tray, a material tray conveying mechanism for conveying the material tray to a material tray blanking station in sequence, and a material tray blanking mechanism for blanking the material tray, wherein the material sucking and conveying mechanism is positioned at one side of the wire cutting mechanism, the coil material sheet feeding mechanism is positioned at an upper material station of the material sucking and arranging mechanism, the material tray conveying mechanism is positioned below the material sucking and arranging mechanism, the material tray conveying mechanism is positioned between the material sucking and arranging mechanism and the material tray conveying mechanism, and the material tray conveying mechanism is positioned between the material sucking and the material tray conveying mechanism;
coil tablet feed mechanism is including the pan feeding positioning platform that is used for the tablet carrier input to fix a position, the tablet shedder that is used for the tablet drawing of patterns and the carrier unloader that is used for shifting out the tablet carrier from the pan feeding positioning bench, the top of pan feeding positioning platform is equipped with the constant head tank that the feed tablet carrier location was placed, tablet shedder is located pan feeding positioning platform below, carrier unloader is located pan feeding positioning platform top.
Compared with the prior art, the invention has the beneficial effects that:
1. the coil feeding mechanism is simple and novel in structure and reasonable in design, and is provided with the coil material sheet feeding mechanism, the material sucking and carrying mechanism, the lead cutting mechanism, the material sheet conveying mechanism, the material sucking and arranging disc mechanism, the material disc conveying mechanism and the material disc discharging mechanism, wherein the coil material sheet feeding mechanism can realize automatic feeding operation of coil material sheets, the material sucking and carrying mechanism and the material sheet conveying mechanism can realize automatic conveying operation of coil material sheets, the lead cutting mechanism can realize automatic cutting operation of coil leads, the material sucking and arranging disc mechanism can realize automatic arranging disc operation of coil material sheets, the material disc conveying mechanism can realize automatic feeding operation of material discs, and the material disc discharging mechanism can realize automatic discharging operation of material discs.
2. The coil material plate flattening and shaping device is further provided with a shaping mechanism and a material plate feeding mechanism, wherein the shaping mechanism is used for flattening and shaping the coil material plate, so that automatic flattening and shaping operation of the coil material plate is realized, and the material plate feeding mechanism can realize automatic feeding operation of the material plate.
3. The coil material sheet feeding mechanism comprises a material sheet demoulding device, a carrier blanking device and a pressing device, wherein the material sheet demoulding device can realize automatic demoulding operation of a coil material sheet, the carrier blanking device can realize automatic blanking operation of a material sheet carrier, and the pressing device can realize automatic pressing operation of the material sheet carrier.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a first embodiment of the present invention;
FIG. 2 is a schematic diagram of a second embodiment of the present invention;
FIG. 3 is a top view provided by an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a feeding portion of a coil web according to an embodiment of the present invention;
FIG. 5 is a schematic diagram of a coil web feeding portion (hidden web carrier) according to an embodiment of the present invention;
Fig. 6 is a schematic structural diagram II of a feeding portion of a coil web according to an embodiment of the present invention;
Fig. 7 is a schematic structural diagram of a carrier blanking device according to an embodiment of the present invention;
fig. 8 is a schematic structural view of a suction conveying mechanism according to an embodiment of the present invention;
fig. 9 is a schematic structural view of a wire cutting mechanism according to an embodiment of the present invention;
fig. 10 is a schematic structural view of a lower die according to an embodiment of the present invention;
FIG. 11 is a schematic view of the bottom structure of an upper mold according to an embodiment of the present invention;
Fig. 12 is a schematic structural view of a web transfer mechanism according to an embodiment of the present invention;
fig. 13 is a schematic structural view of a shaping mechanism according to an embodiment of the present invention;
fig. 14 is a schematic structural view of a suction wobble plate mechanism according to an embodiment of the present invention;
Fig. 15 is a schematic structural diagram of a suction swing disc mechanism, a tray feeding mechanism and a tray discharging mechanism provided by the embodiment of the invention;
Fig. 16 is a schematic structural diagram of a tray feeding mechanism, a tray transferring mechanism and a tray discharging mechanism according to an embodiment of the present invention;
FIG. 17 is a top view of a tray loading mechanism, a tray transfer mechanism, and a tray unloading mechanism provided by an embodiment of the present invention;
FIG. 18 is a schematic diagram of a first support block and support block translational drive apparatus according to an embodiment of the present invention;
Fig. 19 is a schematic structural diagram (hidden fixing block) of a first support block and a support block translational driving device according to an embodiment of the present invention;
FIG. 20 is a cross-sectional view of a first support block portion provided in accordance with an embodiment of the present invention;
Fig. 21 is a schematic structural diagram of a tray feeding device according to an embodiment of the present invention;
fig. 22 is a schematic structural diagram of a tray lifting device according to an embodiment of the present invention;
Fig. 23 is a cross-sectional view of a second bolster portion according to an embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 23, an embodiment of the present invention provides a novel automatic induction coil cutting machine, which includes a frame 10, a coil-sheet feeding mechanism 1 for feeding coil sheets, a suction-carrying mechanism 2 for sucking coil sheets and carrying the coil sheets to a cutting-wire mechanism 3 and a sheet-carrying mechanism 4 in sequence, a sheet-carrying mechanism 3 for cutting wire coil leads, a sheet-carrying mechanism 4 for carrying coil sheets to a feeding station of a suction-swing-sheet mechanism 5, a shaping mechanism 7 for flattening coil sheets to shape them, a suction-swing-sheet mechanism 5 for sucking coil sheets and carrying the coil sheets to a tray, a tray feeding mechanism 68 for feeding trays, a tray carrying mechanism 63 for carrying trays to a swing-sheet station and a tray discharging station in sequence, and a tray discharging mechanism 69 for discharging trays, and the structure and operation of each constituent will be described below.
The wire cutting mechanism 3 is mounted on the top of the frame 10, preferably, the wire cutting mechanism may include a wire cutting support 36, an upper die 31, a punching blade 32, an upper die lifting driving device 33, a lower die 34 and a lower die translation driving device 35, wherein the lower die translation driving device 35 may include a lower die translation cylinder 351 and a lower die translation sliding table 352, the lower die translation sliding table 352 is translatably mounted on the wire cutting support 36, the lower die translation cylinder 351 is horizontally arranged and is in transmission connection with the lower die translation sliding table 352, the lower die 34 is mounted on the top of the lower die translation sliding table 342, the lower die translation driving device 35 can drive the lower die 34 to horizontally move, the top of the lower die 34 is provided with a positioning structure 341 for positioning a coil material sheet and a punching groove 342 for allowing the punching blade 32 to be inserted downwards, the positioning structure 341 may be set as a second positioning column, the upper die lifting driving device 33 is set as an upper die lifting cylinder, the upper die lifting cylinder is mounted on the top of the wire cutting support 36 in a translationally, the upper die 31 is located above a translation path of the lower die 34 and is in transmission connection with the lower die lifting cylinder 352, the lower die is connected with the upper die lifting cylinder 32, and the bottom of the upper die 32 is respectively mounted on the upper die 32.
The suction conveying mechanism 2 is mounted on one side of the cut-wire holder 36.
As shown in fig. 8, the suction and conveying mechanism 2 may include a rodless cylinder 21, a translation plate 22, a first suction nozzle 23 and a first suction nozzle lifting cylinder 24, where the rodless cylinder 21 is transversely arranged, the translation plate 22 is installed on a translation part of the rodless cylinder 21, the first suction nozzle lifting cylinder 24 is provided with two groups and is respectively installed on two sides of the front surface of the translation plate 22 downward, and the first suction nozzle 23 is provided with two groups and is respectively connected with output shafts of the respective corresponding first suction nozzle lifting cylinders 24.
The coil material sheet feeding mechanism 1 is located at a feeding station of the material sucking and conveying mechanism 2.
Specifically, the coil tablet feeding mechanism 1 may include a tablet positioning table 11 for tablet carrier input positioning, a tablet unloading device 12 for tablet unloading, a carrier blanking device 13 for removing the tablet carrier from the tablet positioning table 11, and a pressing device 14 for pressing the tablet carrier during tablet unloading, wherein a positioning slot for positioning the tablet carrier is provided at the top of the tablet positioning table 11, the tablet unloading device 12 is located below the tablet positioning table 11, the carrier blanking device 13 is located above the tablet positioning table 11, and the pressing device 14 is located at the side of the tablet positioning table 11.
Specifically, the tablet demoulding device 12 may include a demoulding thimble 121 and a thimble lifting cylinder 122, where the demoulding thimble 121 is provided with a plurality of vertically arranged ejector pins 121 and is in transmission connection with the thimble lifting cylinder 122, and the thimble lifting cylinder 122 can drive the demoulding thimble 121 to rise, so that the demoulding thimble 121 extends out from the top of the tablet carrier after passing through the feeding positioning table 11 and the tablet carrier upwards.
As shown in fig. 7, the carrier blanking device 13 may include a carrier blanking translation module 131, a carrier blanking lifting cylinder 132, a clamping finger cylinder 133 and a clamping block 134, where the carrier blanking translation module 131 is horizontally arranged, the carrier blanking lifting cylinder 132 is downward arranged and connected with the translation part of the carrier blanking translation module 131, the clamping finger cylinder 133 is downward arranged and connected with the output shaft of the carrier blanking lifting cylinder 132, and the clamping block 134 is provided with two clamping finger cylinders 133 and respectively installed on the two translation parts of the clamping finger cylinder 133.
The pressing device 14 may include a pressing rod 141, a pressing rod lifting cylinder 142, and a pressing rod translation cylinder 143, where the pressing rod translation cylinder 143 is horizontally disposed, and the pressing rod lifting cylinder 142 is disposed upward and connected with an output shaft of the pressing rod translation cylinder 143, and the pressing rods 141 are respectively disposed longitudinally and connected with an output shaft of the pressing rod lifting cylinder 142.
As shown in fig. 14, the material sucking and arranging disc mechanism 5 may include a carrying and translating module 51, a second suction nozzle 52 and a second suction nozzle lifting cylinder 53, where the carrying and translating module 51 is horizontally arranged, the second suction nozzle lifting cylinder 53 is downward arranged and connected with a translating part of the carrying and translating module 51, and the second suction nozzle 52 is provided with a plurality of second suction nozzles and is respectively connected with an output shaft of the second suction nozzle lifting cylinder 53.
The tablet transfer mechanism 4 is arranged at the top of the frame 10 and is positioned between the blanking station of the suction conveying mechanism 2 and the feeding station of the suction swing disc mechanism 5.
As shown in fig. 12, the web transferring mechanism 4 may include a transferring and translating module 41 and a discharging table 42, where the transferring and translating module 41 is horizontally arranged, the discharging table 42 is installed on a translating part of the transferring and translating module 41, and a first positioning column 421 for positioning a coil web is provided on the top of the discharging table 42.
The shaping mechanism 7 is located above the web transfer mechanism 4 and between the suction conveying mechanism 2 and the suction swing tray mechanism 5. Wherein, plastic mechanism 7 can include plastic clamp plate 71 and clamp plate lift drive arrangement 72, and clamp plate lift drive arrangement 72 can set up to the clamp plate lift cylinder, and the top of plastic clamp plate 71 is connected with the output shaft of clamp plate lift cylinder.
The tray transfer mechanism 63 is located below the suction tray mechanism 5, the tray discharging mechanism 69 is located at one end of the tray transfer mechanism 63, and the tray feeding mechanism 68 is located at the other end of the tray transfer mechanism 63.
In this embodiment, the tray feeding mechanism 68 may include a tray feeding frame 61 and a tray feeding device 62 for conveying the tray output from the tray feeding frame 61 onto the tray transfer mechanism 63, and the tray feeding device 62 is disposed below the discharging portion of the tray feeding frame 61.
Specifically, the tray feeding frame 61 may include a first tray limiting seat 611, a first supporting block 612 and a supporting block translational driving device 613, where the first tray limiting seat 611 is provided with two first tray limiting seats and is respectively arranged at intervals, the supporting block translational driving device 613 is respectively installed on the outer sides of the respective corresponding first tray limiting seats 611, the first supporting block 612 is respectively in transmission connection with the respective corresponding supporting block translational driving device 613, and the supporting block translational driving device 613 can respectively drive the respective first supporting blocks 612 to translate, so that one end of the first supporting block 612 passes through the first tray limiting seats 611 and then stretches into the inner sides of the first tray limiting seats 611, or one end of the first supporting block 612 exits from the inner sides of the first tray limiting seats 611.
As shown in fig. 18 and 19, the bearing block translation driving device 613 may include a lifting block 6131, a lifting block lifting cylinder 6132, a fixed block 6133 and a transverse shaft 6134, where the lifting block 6131 is capable of penetrating through the fixed block 6133 in a lifting manner, the first bearing block 612 is laterally penetrating through the fixed block 6133 and the lifting block 6131, two sides of the fixed block 6133 are penetrated with a lateral moving guide hole 6135, two sides of the lifting block 6131 are penetrated with a lifting guide hole 6136, and the transverse shaft 6134 is penetrating through the first bearing block 612 and is perpendicular to the first bearing block 612, and two ends of the transverse shaft 6134 are respectively penetrated into the corresponding lateral moving guide hole 6135 and the corresponding lifting guide hole 6136.
As shown in fig. 21, the tray feeding device 62 may include a feeding supporting plate 621 and a feeding lifting driving device 622, where the feeding supporting plate 621 is provided with two feeding supporting plates and is respectively arranged at intervals, and the bottoms of the two feeding supporting plates 621 are all in transmission connection with the feeding lifting driving device 622 and driven to lift by the feeding lifting driving device 622, where the feeding lifting driving device 622 may adopt any lifting driving device (such as a lifting cylinder) in the market, but this embodiment does not relate to an improvement in this aspect and is not described herein.
In this embodiment, the tray discharging mechanism 69 may include a tray receiving tray 64 and a tray lifting device 65 for lifting a tray onto the tray receiving tray 64, the tray lifting device 65 being disposed below a discharging portion of the tray receiving tray 64.
The tray receiving rack 64 may include a second tray limiting seat 641 and a second supporting block 642, where the second tray limiting seat 641 is provided with two mounting blocks 643 and arranged at intervals, the outer sides of the two second tray limiting seats 641 are respectively provided with a mounting block 643, the lower ends of the second supporting blocks 642 are respectively rotatably mounted on the corresponding mounting blocks 643 through transverse rotating shafts 644, the inner sides of the upper ends of the second supporting blocks 642 penetrate through the second tray limiting seat 641 and then extend into the inner sides of the second tray limiting seats 641, a spring 645 which is horizontally arranged and perpendicular to the transverse rotating shafts 644 is arranged between the outer sides of the upper ends of the second supporting blocks 642 and the inner walls of the mounting blocks 643, and inclined surfaces 646 inclining from bottom to top to the inner sides of the second tray limiting seats 641 are arranged on the inner sides of the second supporting blocks 642.
The tray lifting device 65 may include a lifting supporting plate 651 and a lifting driving device 652, where the lifting supporting plate 651 is provided with two lifting supporting plates and arranged at intervals, and the lifting driving device 652 is in transmission connection with the two lifting supporting plates 651 and drives the lifting supporting plates to lift, where the lifting driving device 652 may adopt a lifting driving device (such as a lifting cylinder) commonly found in the market, but the embodiment does not relate to an improvement in this aspect, and is not repeated herein.
In the present embodiment, the tray transfer mechanism 63 may include a translation tray 631 and a translation driving module 632, the translation driving module 632 being horizontally arranged, and the translation tray 631 being mounted on a translation portion of the translation driving module 632.
The working principle of the invention is as follows:
When the coil carrier is in operation, the sheet carrier loaded with the coil sheets moves onto the feeding positioning table, the pressing device presses one side of the carrier, then the coil sheets are jacked up by the sheet demolding device to be separated from the sheet carrier, the coil sheets are sequentially conveyed onto the lower die of the wire cutting mechanism and the sheet conveying mechanism by the suction conveying mechanism, the empty carrier is taken away from the feeding positioning table by the carrier blanking device so that the next sheet carrier enters the feeding positioning table, after the coil sheets are placed on the upper die and the lower die, the lower die is driven by the lower die translation driving device to translate so that the lower die moves to the lower side of the upper die, the upper die lifting driving device drives the upper die to descend and the lower die to clamp the coil leads of the coil sheets, after the coil sheets are placed on the upper die conveying mechanism, the sheet is driven by the sheet conveying mechanism to move to the lower side of the shaping mechanism, the shaping pressing plate is lowered and pressed down to shape the empty carrier, and then the coil sheets are conveyed to the upper die plate conveying mechanism by the coil sheet suction driving mechanism, and the coil sheet is lifted to the upper die plate conveying mechanism.
Before the work, empty charging tray stacks on the charging tray feed frame, empty charging tray is held to first bearing piece, when an empty charging tray is exported to needs, empty charging tray is held in the rising of pan feeding layer board, then first bearing piece withdraw from first charging tray spacing inboard, afterwards pan feeding lift drive drives the height that the pan feeding layer board descends a charging tray, first bearing piece stretches out and holds the both sides of the empty charging tray of penultimate layer, afterwards the pan feeding layer board descends again, make the empty charging tray of the lowest floor of placing on the pan feeding layer board put translation layer board, translation drive module drives translation layer board sideslip to the unloading station of inhaling the pan feeding mechanism, at this moment, the coil piece pendulum feeding mechanism of cutting the lead is constantly gone up the pan, after the pan feeding is full, translation layer board drives the pan sideslip to the blowing position below of pan receiving frame, jacking drive drives the lifting drive device and makes the jacking layer board hold the pan and drive the pan feeding to rise to the both sides of the empty charging tray of penultimate layer board, afterwards, the pan feeding tray can be forced to go up to the second bearing piece in the bearing piece and make the second bearing piece can make the second bearing piece make the second pad stretch out at the bottom of the second bearing piece in the second bearing piece, the second bearing piece can make the second pad fold the second pad.
In summary, the invention has the following advantages:
1. the coil feeding mechanism is simple and novel in structure and reasonable in design, and is provided with the coil material sheet feeding mechanism, the material sucking and carrying mechanism, the lead cutting mechanism, the material sheet conveying mechanism, the material sucking and arranging disc mechanism, the material disc conveying mechanism and the material disc discharging mechanism, wherein the coil material sheet feeding mechanism can realize automatic feeding operation of coil material sheets, the material sucking and carrying mechanism and the material sheet conveying mechanism can realize automatic conveying operation of coil material sheets, the lead cutting mechanism can realize automatic cutting operation of coil leads, the material sucking and arranging disc mechanism can realize automatic arranging disc operation of coil material sheets, the material disc conveying mechanism can realize automatic feeding operation of material discs, and the material disc discharging mechanism can realize automatic discharging operation of material discs.
2. The coil material plate flattening and shaping device is further provided with a shaping mechanism and a material plate feeding mechanism, wherein the shaping mechanism is used for flattening and shaping the coil material plate, so that automatic flattening and shaping operation of the coil material plate is realized, and the material plate feeding mechanism can realize automatic feeding operation of the material plate.
3. The coil material sheet feeding mechanism comprises a material sheet demoulding device, a carrier blanking device and a pressing device, wherein the material sheet demoulding device can realize automatic demoulding operation of a coil material sheet, the carrier blanking device can realize automatic blanking operation of a material sheet carrier, and the pressing device can realize automatic pressing operation of the material sheet carrier.
The above examples are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present invention should be made in the equivalent manner, and the embodiments are included in the protection scope of the present invention.
Claims (10)
1. Novel automatic guillootine of inductance coil, its characterized in that: the coil material feeding mechanism (1) comprises a coil material feeding mechanism (1) for feeding coil material, a material sucking and conveying mechanism (2) for sucking coil material and conveying the coil material to a wire cutting mechanism (3) and a material sheet conveying mechanism (4) in sequence, a wire cutting mechanism (3) for cutting wire leads of the coil material, a material sheet conveying mechanism (4) for conveying the coil material to a feeding station of a material sucking and arranging mechanism (5), a shaping mechanism (7) for flattening the coil material to shape the coil material, a material sucking and arranging mechanism (5) for sucking the coil material and conveying the coil material to a material tray, a material tray conveying mechanism (63) for conveying the material tray to a material tray blanking station in sequence, and a material tray blanking mechanism (69) for blanking the material tray, wherein the material sucking and conveying mechanism (2) is positioned on one side of the wire cutting mechanism (3), the coil material feeding mechanism (1) is positioned at an upper material feeding station of the material sucking and conveying mechanism (2), the material tray conveying mechanism (63) is positioned between the material sucking and arranging mechanism (5) and the material tray blanking mechanism (4) at one end of the material tray conveying mechanism (63), the shaping mechanism (7) is positioned above the tablet transfer mechanism (4) and between the material sucking and conveying mechanism (2) and the material sucking and arranging disc mechanism (5);
Coil tablet feed mechanism (1) is including being used for pan feeding positioning table (11) of tablet carrier input location, be used for tablet shedder (12) of tablet drawing of patterns and be used for shifting out the carrier unloader (13) of tablet carrier from pan feeding positioning table (11), the top of pan feeding positioning table (11) is equipped with the constant head tank that the feed tablet carrier location was placed, tablet shedder (12) are located pan feeding positioning table (11) below, carrier unloader (13) are located pan feeding positioning table (11) top.
2. The novel automatic induction coil cutting machine according to claim 1, wherein: the coil tablet feeding mechanism (1) further comprises a pressing device (14) for pressing the tablet carrier during tablet demolding, and the pressing device (14) is located at the side edge of the feeding positioning table (11).
3. The novel automatic induction coil cutting machine according to claim 1, wherein: the material sucking and conveying mechanism (2) is provided with two material sucking parts.
4. The novel automatic induction coil cutting machine according to claim 1, wherein: the suction conveying mechanism (2) comprises a rodless cylinder (21), a translation plate (22), a first suction nozzle (23) and a first suction nozzle lifting cylinder (24), wherein the rodless cylinder (21) is transversely arranged, the translation plate (22) is arranged on the translation part of the rodless cylinder (21), the first suction nozzle lifting cylinder (24) is provided with two groups and is respectively downwards arranged on two sides of the front surface of the translation plate (22), and the first suction nozzle (23) is provided with two groups and is respectively connected with output shafts of the corresponding first suction nozzle lifting cylinders (24);
The material sucking and arranging disc mechanism (5) comprises a carrying and translating module (51), a second suction nozzle (52) and a second suction nozzle lifting cylinder (53), wherein the carrying and translating module (51) is horizontally arranged, the second suction nozzle lifting cylinder (53) is downwards arranged and connected with a translating part of the carrying and translating module (51), and the second suction nozzle (52) is provided with a plurality of second suction nozzles and is respectively connected with an output shaft of the second suction nozzle lifting cylinder (53);
The feeding mechanism for the coil material sheets comprises a feeding translation module (41) and a discharging table (42), wherein the feeding translation module (41) is horizontally arranged, the discharging table (42) is arranged on the translation part of the feeding translation module (41), and a first positioning column (421) for positioning the coil material sheets is arranged at the top of the discharging table (42).
5. The novel automatic induction coil cutting machine according to claim 1, wherein: the wire cutting mechanism (3) comprises an upper die (31), a punching cutter (32), an upper die lifting driving device (33), a lower die (34) and a lower die translation driving device (35), wherein the lower die translation driving device (35) is in transmission connection with the lower die (34) and can drive the lower die (34) to horizontally move, a positioning structure (341) for positioning a coil material sheet and a punching groove (342) for allowing the punching cutter (32) to descend to insert are arranged at the top of the lower die (34) and correspond to the wire part of the coil respectively, the upper die (31) is located above a translation path of the lower die (34), the upper die lifting driving device (33) is in transmission connection with the upper die (31), and the punching cutter (32) is respectively arranged at the bottom of the upper die (31).
6. The novel automatic induction coil cutting machine according to claim 1, wherein: the feeding device further comprises a tray feeding mechanism (68) for feeding the trays, and the tray feeding mechanism (68) is positioned at the other end of the tray transferring mechanism (63).
7. The automatic trimming machine for a novel inductor coil according to claim 6, wherein: the tray feeding mechanism (68) comprises a tray feeding frame (61) and a tray feeding device (62) for conveying trays output by the tray feeding frame (61) to the tray transfer mechanism (63), wherein the tray feeding device (62) is arranged below a discharging part of the tray feeding frame (61).
8. The automatic trimming machine for a novel inductor coil according to claim 7, wherein: the tray feeding frame (61) comprises a first tray limiting seat (611), a first supporting block (612) and a supporting block translation driving device (613), wherein the first tray limiting seat (611) is provided with two supporting block translation driving devices which are respectively arranged at intervals, the supporting block translation driving devices (613) are respectively arranged on the outer sides of the corresponding first tray limiting seats (611), the first supporting block (612) are respectively in transmission connection with the corresponding supporting block translation driving device (613), and the supporting block translation driving device (613) can respectively drive the corresponding first supporting block (612) to translate, so that one end of the first supporting block (612) penetrates through the first tray limiting seats (611) and then stretches into the inner sides of the first tray limiting seats (611), or one end of the first supporting block (612) is led to exit the inner sides of the first tray limiting seats (611).
9. The novel automatic induction coil cutting machine according to claim 1, wherein: the tray discharging mechanism (69) comprises a tray receiving rack (64) and a tray jacking device (65) for jacking the tray onto the tray receiving rack (64), wherein the tray jacking device (65) is arranged below the discharging part of the tray receiving rack (64).
10. The novel automatic induction coil cutting machine according to claim 9, wherein: the tray material collecting frame (64) comprises a second tray limiting seat (641) and second supporting blocks (642), wherein the second tray limiting seats (641) are arranged in two and spaced mode, mounting blocks (643) are arranged on the outer sides of the two second tray limiting seats (641), the lower ends of the second supporting blocks (642) are rotatably mounted on the corresponding mounting blocks (643) through transverse rotating shafts 644 respectively, the inner sides of the upper ends of the second supporting blocks (642) penetrate through the second tray limiting seats (641) and then extend into the inner sides of the second tray limiting seats (641), springs (645) which are horizontally arranged and perpendicular to the transverse rotating shafts (644) are arranged between the outer sides of the upper ends of the second supporting blocks (642) and the inner walls of the mounting blocks (643), and inclined surfaces (646) which incline from bottom to top to the inner sides of the second tray limiting seats (641) are arranged on the inner sides of the second supporting blocks (642).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211041816.XA CN115383016B (en) | 2022-08-29 | 2022-08-29 | Novel automatic cutting machine for inductance coil |
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| CN202211041816.XA CN115383016B (en) | 2022-08-29 | 2022-08-29 | Novel automatic cutting machine for inductance coil |
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| CN115383016B true CN115383016B (en) | 2024-07-30 |
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| CN116890071A (en) * | 2023-08-29 | 2023-10-17 | 广东鑫信智能装备有限公司 | Cutting blanking machine |
| CN117226017A (en) * | 2023-08-31 | 2023-12-15 | 珠海格力智能装备有限公司 | A mesh cover mold loading method and loading robot |
| CN119069254B (en) * | 2024-08-30 | 2025-10-17 | 武汉凌云光电科技有限责任公司 | Enameled wire shaping jig and method |
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| CN217798698U (en) * | 2022-08-29 | 2022-11-15 | 广东鑫信智能装备有限公司 | Automatic guillootine of inductance coils |
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| CN103258939B (en) * | 2013-05-10 | 2016-01-06 | 华南理工大学 | LED module packaging automation complete set of equipments |
| CN205464087U (en) * | 2016-03-08 | 2016-08-17 | 昆山市品一自动化设备有限公司 | Inductor lead wire guillootine |
| CN218560342U (en) * | 2021-08-04 | 2023-03-03 | 广东鑫信智能装备有限公司 | Magnetic core unloading arrangement machine with vision |
| CN216541853U (en) * | 2021-11-24 | 2022-05-17 | 精点自动化(昆山)有限公司 | Automatic coil receiving and spot welding cutting equipment suitable for multiple material rack putting modes |
| CN216828409U (en) * | 2022-01-07 | 2022-06-28 | 东莞市星捷科技有限公司 | Inductance processing equipment |
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| CN217798698U (en) * | 2022-08-29 | 2022-11-15 | 广东鑫信智能装备有限公司 | Automatic guillootine of inductance coils |
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