CN213875869U - Remote controller signal test production line - Google Patents
Remote controller signal test production line Download PDFInfo
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- CN213875869U CN213875869U CN202022649445.6U CN202022649445U CN213875869U CN 213875869 U CN213875869 U CN 213875869U CN 202022649445 U CN202022649445 U CN 202022649445U CN 213875869 U CN213875869 U CN 213875869U
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- remote controller
- production line
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- 238000012360 testing method Methods 0.000 title claims abstract description 46
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 238000005259 measurement Methods 0.000 claims abstract description 11
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 230000003287 optical effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 238000009434 installation Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000013519 translation Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Abstract
The utility model relates to a remote controller signal testing production line, which comprises a turning station, a plurality of grabbing stations and a plurality of electric testing stations; the overturning station comprises a first driving module for overturning, a first pneumatic element, a first carrier and a first pneumatic clamping jaw; the first carrier is sleeved on the first pneumatic element; the first driving module is mechanically connected with the first pneumatic element; the front side of one side and the reverse side of the other side of the first carrier are provided with first pneumatic clamping jaws; the grabbing station comprises a second driving module, a first linear module and a second pneumatic clamping jaw; the second pneumatic clamping jaw is connected with the first linear module through a connecting bracket; the second driving module is mechanically connected with the first linear module; the electric measurement station comprises a second carrier, a second linear module, a third driving module and a detection signal receiver; the third driving module is connected with the second linear module; the second carrier and the detection signal receiver are both installed on the third supporting plate. The utility model discloses can support remote controller signal test.
Description
Technical Field
The utility model relates to a signal test technical field, in particular to remote controller signal test production line.
Background
The generation of remote controllers has a great relationship with the improvement of the living standard of people, along with the rapid development of economy, the popularization rate of household appliances is gradually increased, and the types of the appliances are continuously increased. The market of household electrical appliances is continuously showing new. The main household appliances are: domestic televisions, set-top boxes, air conditioners, DVDs, digital projectors, etc. are constantly being updated.
Because various equipment all take the remote controller certainly, the signal test adopts artifical unloading efficiency of going up can greatly reduced, is unfavorable for production, so the demand volume can be very big, needs a remote controller signal test automation line can be automatic accomplish the signal test, can improve the accuracy, raises the efficiency to manufacturing cost will be saved greatly.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art, the utility model discloses a remote controller signal test production line.
The utility model discloses the technical scheme who adopts as follows:
a remote controller signal test production line comprises a continuous transmission type production line; the production line comprises a turning station arranged at an initial position, a plurality of grabbing stations in the transmission process and a plurality of electric measuring stations in the transmission process;
the overturning station comprises a first driving module for overturning, a first pneumatic element, a first carrier for a remote controller and a first pneumatic clamping jaw; the first carrier is sleeved on the first pneumatic element; the first drive module is mechanically connected with the first pneumatic element; the front side of one side and the reverse side of the other side of the first carrier for the remote controller are provided with the first pneumatic clamping jaws;
the grabbing station comprises a second driving module, a first linear module and a second pneumatic clamping jaw; the second pneumatic clamping jaw is connected with the first linear module through a connecting bracket; the second driving module is mechanically connected with the first linear module;
the electric measurement station comprises a second carrier for the remote controller, a second linear module, a third driving module and a detection signal receiver; the third driving module is connected with the second linear module; the second carrier for the remote controller and the detection signal receiver are both arranged on a third supporting plate.
The method is further technically characterized in that: the first driving module comprises a first motor and a first frame; the end cover of the first motor is fixed on the first frame; the end part of the first pneumatic element is fixed on the first frame; the first motor and the first pneumatic element are driven by a belt.
The method is further technically characterized in that: the first frame comprises a first flat plate and a second flat plate which are vertical to each other; the first flat plate is provided with a driving wheel and a driven wheel which are arranged in the same row; an output shaft of the first motor is connected with the driving wheel; a closed synchronous belt is wound on the driving wheel and the driven wheel; the end of the first pneumatic element passes through the center of the driven wheel.
The method is further technically characterized in that: the first pneumatic element is a cylinder.
The method is further technically characterized in that: the second driving module comprises a second motor; and an output shaft of the second motor is connected with the ball screw of the first linear module.
The method is further technically characterized in that: the connecting bracket comprises an L-shaped connecting plate and a third flat plate; the second pneumatic clamping jaw is fixed on the third flat plate; one side of the L-shaped connecting plate is abutted against the third flat plate; the other side of the L-shaped flat plate is fixedly connected with the sliding block of the first linear module.
The method is further technically characterized in that: the first linear module is fixed on the second rack.
The method is further technically characterized in that: the electrical measurement station further comprises a second pneumatic element and a ram; the second pneumatic element and the pressure head are both arranged on the pressure head connecting plate; and the sliding table of the second linear module is in sliding connection with the second pneumatic element.
The method is further technically characterized in that: the production line further comprises an optical test station arranged at the end point position; the optical testing station is a light meter.
The utility model has the advantages as follows:
1. the utility model discloses can support remote controller signal test, degree of automation is high, can alleviate workman intensity of labour's remote controller signal test production line, reduces the cost of labor.
2. The utility model discloses can be automatic accomplish the signal test, can improve the accuracy, raise the efficiency.
3. The utility model discloses greatly simplified signal test equipment's structure, easily maintenance and maintenance.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the turning station.
Fig. 3 is a schematic structural diagram of a gripping station.
Fig. 4 is a schematic structural diagram of an electrical measurement station.
In the figure: 100. turning over the station; 101. a first pneumatic element; 102. a first carrier; 103. a first pneumatic jaw; 104. a first motor; 105. a first frame; 106. a driving wheel; 107. a driven wheel; 200. grabbing stations; 201. a second pneumatic jaw; 202. connecting a bracket; 203. a second motor; 204. a first linear module; 205. a second frame; 300. an electrical measurement station; 301. a second carrier; 302. a second linear module; 303. a third driving module; 304. a detection signal receiver; 305. a third support plate; 306. A second pneumatic element; 307. a pressure head; 400. and (4) a light testing station.
Detailed Description
The foregoing and other features, aspects and utilities of the present invention will be apparent from the following detailed description of the embodiments, which is to be read in connection with the accompanying drawings. Directional terms as referred to in the following examples, for example: up, down, left, right, front or rear, etc., are simply directions with reference to the drawings. Therefore, the directional terminology used is for the purpose of description and is not intended to be limiting, and moreover, like reference numerals will be used to refer to like elements throughout.
The following describes a specific embodiment of the present embodiment with reference to the drawings.
Fig. 1 is a schematic structural diagram of the present invention. As shown in fig. 1, a remote controller signal testing production line includes a production line of a continuous transmission type. The production line comprises a turning station 100 arranged at a start position, a plurality of gripping stations 200 during transport, a plurality of electrical measuring stations 300 during transport and an optical testing station 400 arranged at an end position. The light testing station 400 is a light meter.
A plurality of gripping stations 200 are mounted on the table. Set up a set of first guide rail on the workstation, the long limit place straight line of first guide rail and the long limit place straight line of workstation are parallel to each other. First guide rail and first sliding block gomphosis snatch station 200 and install on first sliding block.
Fig. 2 is a schematic structural diagram of the turning station. As shown in fig. 2, the flipping station 100 includes a first drive module for flipping, a first pneumatic element 101, a first carrier 102 for a robot, and a first pneumatic gripper 103. The first carrier 102 is fitted over the first pneumatic element 101. The first drive module is mechanically connected to the first pneumatic element 101. The front surface of one side and the reverse surface of the first carrier 102 for the remote controller are provided with first pneumatic clamping jaws 103.
The first drive module includes a first motor 104 and a first frame 105. The end cap of the first motor 104 is fixed to the first frame 105. The end of the first pneumatic element 101 is fixed to the first frame 105. The first motor 104 and the first pneumatic element 101 are driven by a belt.
The first frame 105 includes a first plate and a second plate perpendicular to each other. The first plate is provided with a driving pulley 106 and a driven pulley 107 in the same row. The output shaft of the first motor 104 is connected to a drive pulley 106. A closed timing belt is wound around the driving pulley 106 and the driven pulley 107. The end of the first pneumatic element 101 passes through the centre of the driven wheel 107. Preferably, the first pneumatic element 101 is a cylinder.
Fig. 3 is a schematic structural diagram of a gripping station. As shown in fig. 3, the gripping station 200 comprises a second drive module, a first linear module 204 and a second pneumatic jaw 201. The second pneumatic jaw 201 is connected to the first linear module 204 by a connecting bracket 202. The second drive module is mechanically coupled to the first linear module 204. The second drive module includes a second motor 203. The output shaft of the second motor 203 is connected with the ball screw of the first linear module 204. The connecting bracket 202 includes an L-shaped link plate and a third flat plate. The second pneumatic jaw 201 is fixed to a third plate. One side of the L-shaped connecting plate is abutted against the third flat plate. The other side of the L-shaped flat plate is fixedly connected with the sliding block of the first linear module 204. The first linear module 204 is fixed to the second frame 205.
The translation drive mechanism is coupled to the second housing 205. The translation driving mechanism comprises a fourth motor and a third linear module. An output shaft of the fourth motor is connected with a ball screw of the third linear module, a sliding block of the third linear module is connected with the bottom of the second rack 205, and the fourth motor drives the second rack 205 to slide along the installation direction of the first guide rail.
Fig. 4 is a schematic structural diagram of an electrical measurement station. As shown in fig. 4, the electrical measurement station 300 includes a second carrier 301 for a remote controller, a second linear module 302, a third driving module 303, and a detection signal receiver 304. The third driving module 303 is connected to the second linear module 302. Specifically, the third driving module 303 is a third motor, and an output shaft of the third motor is connected to the ball screw of the second linear module 302. The second carrier 301 for the remote controller and the detection signal receiver 304 are both mounted on the third support plate 305. The bottom of the third support plate 305 mounts a second slider. The second slide block and the second guide rail are mutually embedded. The second guide rail and the first guide rail are perpendicular to each other. An output shaft of the third motor drives the ball screw of the second linear module 302 to rotate, and drives the third support plate 305 to slide along the installation direction of the second guide rail.
The electrical measurement station 300 also includes a second pneumatic element 306 and a ram 307. Preferably, the second pneumatic element 306 is a pneumatic cylinder. The second pneumatic element 306 and ram 307 are both mounted on a ram attachment plate. The slide table of the second linear module 302 is slidably connected to the second pneumatic element 306. The piston rod of the second pneumatic element 306 pushes the ram 307 to move downward, and the ram 307 positions the remote controller to be detected on the second carrier 301.
The working principle of the utility model is as follows:
the turning station 100 drives the first carrier 102 to turn over the remote controller by the first driving module and the first pneumatic element 101, and the grabbing station 200 takes a group of remote controllers into the electrical testing station 300 for testing. And after the test is finished, removing the NG products, placing the OK products into the next electric testing station 300 to be tested, placing the last group of OK products into the electric testing station 300 by the grabbing station 200, carrying out pairing test, removing the NG products after the test is finished, and placing the OK products into the next electric testing station 300 to be tested.
The grabbing station 200 places the last group of OK products into the electric testing station 300 for starting and spectrum testing, NG products are removed after the testing is finished, OK products are placed into the optical testing station 400, the optical detector performs optical measurement, the NG products are removed through the OP after the testing is finished, and the OK products are taken away for next assembly.
In the description of the embodiments of the present invention, it should be further noted that unless explicitly stated or limited otherwise, the terms "disposed" and "connected" should be interpreted broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above description is for the purpose of explanation and not limitation of the invention, which is defined in the claims, and any modifications may be made without departing from the basic structure of the invention.
Claims (9)
1. A remote controller signal test production line is characterized in that: comprises a continuous transmission type production line; the production line comprises a turning station (100) arranged at a starting position, a plurality of grabbing stations (200) in the transmission process and a plurality of electric measuring stations (300) in the transmission process;
the overturning station (100) comprises a first driving module for overturning, a first pneumatic element (101), a first carrier (102) for a remote controller and a first pneumatic clamping jaw (103); the first carrier (102) is sleeved on the first pneumatic element (101); the first drive module and the first pneumatic element (101) are mechanically connected; the front surface of one side and the reverse surface of the other side of the first carrier (102) for the remote controller are provided with the first pneumatic clamping jaw (103);
the grabbing station (200) comprises a second driving module, a first linear module (204) and a second pneumatic clamping jaw (201); the second pneumatic clamping jaw (201) is connected with the first linear module (204) through a connecting bracket (202); the second driving module is mechanically connected with the first linear module (204);
the electrical measurement station (300) comprises a second carrier (301) for the remote controller, a second linear module (302), a third driving module (303) and a detection signal receiver (304); the third driving module (303) is connected with the second linear module (302); the second vehicle (301) for the remote controller and the detection signal receiver (304) are both mounted on a third support plate (305).
2. Remote controller signal test production line according to claim 1, characterized in that: the first drive module comprises a first motor (104) and a first frame (105); the end cover of the first motor (104) is fixed on the first frame (105); the end of the first pneumatic element (101) is fixed on the first frame (105); the first motor (104) and the first pneumatic element (101) are driven by a belt.
3. Remote controller signal test production line according to claim 2, characterized in that: the first frame (105) comprises a first flat plate and a second flat plate which are perpendicular to each other; the first flat plate is provided with a driving wheel (106) and a driven wheel (107) which are arranged in the same row; the output shaft of the first motor (104) is connected with the driving wheel (106); a closed synchronous belt is wound on the driving wheel (106) and the driven wheel (107); the end of the first pneumatic element (101) passes through the centre of the driven wheel (107).
4. Remote control signal testing line according to claim 1 or 2, characterized in that: the first pneumatic element (101) is a cylinder.
5. Remote controller signal test production line according to claim 1, characterized in that: the second drive module comprises a second motor (203); the output shaft of the second motor (203) is connected with the ball screw of the first linear module (204).
6. Remote controller signal test production line according to claim 1, characterized in that: the connecting bracket (202) comprises an L-shaped connecting plate and a third flat plate; the second pneumatic clamping jaw (201) is fixed on the third flat plate; one side of the L-shaped connecting plate is abutted against the third flat plate; the other side of the L-shaped flat plate is fixedly connected with the sliding block of the first linear module (204).
7. Remote controller signal test production line according to claim 1, characterized in that: the first linear module (204) is fixed on the second frame (205).
8. Remote controller signal test production line according to claim 1, characterized in that: the electrical measurement station (300) further comprising a second pneumatic element (306) and a ram (307); the second pneumatic element (306) and the ram (307) are both mounted on a ram attachment plate; the sliding table of the second linear module (302) is connected with the second pneumatic element (306) in a sliding mode.
9. Remote controller signal test production line according to claim 1, characterized in that: the production line further comprises an optical test station (400) arranged at the end position; the optical testing station (400) is a light meter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022649445.6U CN213875869U (en) | 2020-11-16 | 2020-11-16 | Remote controller signal test production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022649445.6U CN213875869U (en) | 2020-11-16 | 2020-11-16 | Remote controller signal test production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213875869U true CN213875869U (en) | 2021-08-03 |
Family
ID=77057124
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022649445.6U Expired - Fee Related CN213875869U (en) | 2020-11-16 | 2020-11-16 | Remote controller signal test production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213875869U (en) |
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2020
- 2020-11-16 CN CN202022649445.6U patent/CN213875869U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210803 |