CN204248161U - A kind of system of processing of warm braw motor brush rocker workpiece - Google Patents
A kind of system of processing of warm braw motor brush rocker workpiece Download PDFInfo
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- CN204248161U CN204248161U CN201420514556.8U CN201420514556U CN204248161U CN 204248161 U CN204248161 U CN 204248161U CN 201420514556 U CN201420514556 U CN 201420514556U CN 204248161 U CN204248161 U CN 204248161U
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Abstract
The utility model relates to a kind of system of processing of warm braw motor brush rocker workpiece, comprise the installation for completing warm braw motor brush rocker workpiece, fixing production rotating disk flowing water unit with for completing the detection rotating disk flowing water unit of the service check of warm braw motor brush rocker workpiece, by one group of mechanical arm between described production rotating disk flowing water unit and detection flowing water unit, realize the conveying extremely being detected flowing water unit by production rotating disk flowing water unit of product.Beneficial effect is: this system is by simply assembled to automatic welding, one-body molded again to the Performance Detection of postorder from part of warm braw motor brush rocker workpiece, and efficiently whole-process automatic, reliability is high.
Description
Technical field
The utility model relates to the manufacturing process of warm braw motor brush rocker workpiece, particularly relates to a kind of system of processing of warm braw motor brush rocker workpiece.
Background technology
Existing warm braw motor brush rocker workpiece lacks the process equipment of automation, uneven by means of completing therefore product quality by hand entirely, comprise the panel being provided with bowl-shape rivet, the telescopic magnetic brush being placed in panel both sides respectively due to warm braw motor brush rocker workpiece and be located at the maintenance circle of middle panel for difference clamping two magnetic brush, and magnetic brush is a whether qualified important judgment criteria of inspection product for the extruding force in the middle part of workpiece, be therefore badly in need of a kind of can the equipment of special detection magnetic brush extruding force.On the other hand, due in soldering process, soldering apparatus is after welding parts, leave remaining liquid tin, forming oxide-film is in atmosphere attached on soldering apparatus, causes the different formation temperature of the oxidated film thermal conductivity in the surface of soldering apparatus uneven, brings impact to the soldering operation of soldering apparatus.And, the operation clamped for the rivet of warm braw motor brush rocker workpiece generally adopts artificially to clamp one by one rivet, operation artificial like this causes production efficiency too low, and causes the quality of product uneven due to the experience of workman and technical merit, and yield rate is low.
Summary of the invention
The utility model object is the deficiency overcoming above prior art, provides a kind of system of processing that is efficient, warm braw motor brush rocker workpiece reliably, specifically has following technical scheme to realize:
A kind of system of processing of warm braw motor brush rocker workpiece, described system of processing comprise the installation for completing warm braw motor brush rocker workpiece, fixing production rotating disk flowing water unit with for completing the detection rotating disk flowing water unit of the service check of warm braw motor brush rocker workpiece, by one group of mechanical arm between described production rotating disk flowing water unit and detection flowing water unit, realize the conveying extremely being detected flowing water unit by production rotating disk flowing water unit of product.
The further design of the system of processing of described warm braw motor brush rocker workpiece is, described production rotating disk flowing water unit comprises the first rotating disk, clamping device, dip scaling powder device, pre-heating station, soldering apparatus, cooling bench, described detection rotating disk flowing water unit comprises the second rotating disk, keep circle withdrawing device, magnetic brush detection device for elasticity, electric detection means and maintenance coil installing device, described first rotating disk and the second rotating disk rotate with the direction set respectively, described clamping device, pre-heating station, soldering apparatus, the outside of described first rotating disk all put successively by cooling bench frame by described direction forms corresponding station, described maintenance circle withdrawing device, magnetic brush detection device for elasticity, electric detection means and keep coil installing device all to put the outside of described second rotating disk successively by described direction frame on form corresponding station, described first rotating disk, the outside that second rotating disk corresponds to described station is respectively arranged with optical transmitting set, the inner ring of corresponding rotating disk is provided with optical sensor, described optical sensor respectively with optical transmitting set one_to_one corresponding, form one group of optical sensor of corresponding relation is in place rotating disk respectively same radial position with optical transmitting set.
The further design of the system of processing of described warm braw motor brush rocker workpiece is, described clamping device comprises support, compressing unit and tie unit, described compressing unit is fixed on the horizontal direction of described support, described tie unit is individually fixed in the vertical direction of described support, described support is connected to form by two spill blocks, described two spill blocks are respectively the first spill block and the second spill block, described first spill block is movably connected on the second spill block, described two spill blocks are connected to form by base plate and biside plate, the both sides that described biside plate is connected in base plate form concavity, described first spill block and the second spill interblock are provided with four leads, the bottom of described second spill block corresponds to each lead and has been provided with axial limiting cover, described axial limiting cover is set on the bottom of corresponding lead, what realize that lead and axial limiting overlap is slidably connected, the bottom of described second spill block is connected with some support columns, the base plate of described two spill blocks is respectively equipped with circular hole, first spill block biside plate is respectively equipped with circular hole, described compressing unit is made up of two extrusions and two guide rods, described each extrusion comprise air pressure motor and one extrude push pedal, described guide rod is flatly arranged between the first spill block biside plate, described air pressure motor is fixed on the outside of the first spill block biside plate, described extruding push pedal cross-under is on described guide rod, and it is affixed with the drive end of air pressure motor, described tie unit comprises two air pressure motors and tension push pedal, described two air pressure motors are the first air pressure motor and the second air pressure motor, described second air pressure motor is fixed in the bottom of the second spill block, the output shaft of described second air pressure motor connects a movable platform, described first air pressure motor is fixed in described movable platform, on the guide rod of described tension push pedal cross-under between two extruding push pedals, and be connected respectively by the driving shaft of a connecting rod with the first air pressure motor.
The further design of the system of processing of described warm braw motor brush rocker workpiece is, described soldering apparatus comprises soldering mechanism and moves back scruff mechanism, described scruff mechanism of moving back comprises the first frame, upright slide rail, first lift cylinder, move back tin hook and the sliding part with cylinder, described upright slide rail is arranged in the first frame vertically, described sliding support can slide up and down to be movably connected on upright slide rail by described first lift cylinder, described move back tin hook and sliding part affixed, described first lift cylinder is fixed on the first frame upper end, described sliding part also comprises pedestal and the travel(l)ing rest being connected with guide post, the driving shaft of described cylinder is in transmission connection through pedestal and travel(l)ing rest, described guide post is connected to described pedestal, described base runner is connected to upright slide rail, described pedestal is provided with first Access Division for pedestal axial location corresponding with upright slide rail, described first frame is provided with the support for fixing the first lift cylinder, described support is connected with one end of upright slide rail, cylinder body one end and first frame of described first lift cylinder are fixed, the other end is connected with described sliding part through described support.
The further design of the system of processing of described warm braw motor brush rocker workpiece is, described magnetic brush detection device for elasticity comprises with the second frame of the second lift cylinder and force sensor and the travel(l)ing rest that can move horizontally, described travel(l)ing rest is in transmission connection by described second lift cylinder and the second frame, described travel(l)ing rest comprises flat-removing air cyclinder, cantilever and lifter plate, described flat-removing air cyclinder is fixed on described lifter plate, the output shaft of flat-removing air cyclinder is horizontally disposed with, and be fixed on lifter plate by some supporting seats 1110, described cantilever is tightly placed on the output shaft of flat-removing air cyclinder, described force snesor is fixed on the bottom of cantilever, described lifter plate is provided with horizontal slide rail, described cantilever is provided with the second Access Division for locating corresponding to described horizontal slide rail, cantilever realizes the clamping with horizontal slide rail by described second Access Division, the lower end of described lifter plate is connected with for the casting die plate to warm braw motor brush rocker Workpiece fixing, described second lift cylinder is located at the top of described second frame, the output shaft of described second lift cylinder is connected with lifter plate, described second frame is provided with chute, second frame is respectively equipped with guide rail relative to the both sides of lifter plate, the output shaft of described second lift cylinder drives lifter plate to slide up and down along described guide rail by sliding in described chute.
The further design of the system of processing of described warm braw motor brush rocker workpiece is, described maintenance circle withdrawing device, coil installing device is kept to include gripper and magnetic brush top bracing mechanism, described magnetic brush top bracing mechanism can be arranged at the below of gripper up or down, comprise two push rods, two top rod driving blocks, top rod driving cylinder and jacking frame, described top rod driving cylinder is fixed on jacking frame, described top rod driving block by air cylinder driven realize mutually away from, close action, described push rod is separately positioned on corresponding top rod driving block, for the magnetic brush that clamping is respectively corresponding, carry out spacing to magnetic brush.
The further design of the system of processing of described warm braw motor brush rocker workpiece is, described cooling bench, pre-heating station are the leachy boss of top band, is that a cavity area connects air-cooler and air-heater respectively in described boss.
Advantage of the present utility model is as follows:
In the system of processing that the utility model provides according to the method: clamping device, first spill block is increased to the rivet place bottom corresponding workpiece by the second air pressure motor, first compressing unit drives the side of extruding push pedal extruding rivet by the air pressure motor of the first spill block both sides, tension push pedal is pulled to extrude the opposite side of rivet by the first air pressure motor drivening rod again, automatically complete the clamping process of rivet, efficient, reliable; Move back scruff mechanism, be slidably connected to upright slide rail by pedestal, make pedestal drive travel(l)ing rest in the vertical direction to move, and travel(l)ing rest be slidably connected to pedestal, can slide in the horizontal direction, thus realize the action of moving back the rising of tin hook, horizontal reciprocating slides and declines; Magnetic brush detection device for elasticity, by the travel(l)ing rest that also can move horizontally with frame and the force sensor of lift cylinder, make lift cylinder drive the casting die plate in travel(l)ing rest to compress the workpiece of tactile corresponding station, drive the force snesor of cantilever and below thereof to go conflict magnetic brush whether to reach preset value with the elastic force measuring magnetic brush at the horizontal air cylinder by travel(l)ing rest.
Accompanying drawing explanation
The structural representation of the system of processing of the warm braw motor brush rocker workpiece that Fig. 1 provides for the utility model.
Fig. 2 is the structural representation of described clamping device.
Fig. 3 is the structural representation of described soldering apparatus.
Fig. 4 for described in move back the structural representation of scruff mechanism.
Fig. 5 is the side view of described soldering mechanism.
Fig. 6 is the perspective view of described soldering mechanism.
Fig. 7 is the structural representation keeping circle withdrawing device, keep coil installing device.
Fig. 8 is the schematic diagram of described magnetic brush top bracing mechanism.
Fig. 9 is the structural representation of magnetic brush detection device for elasticity.
Figure 10 is the structural representation of described electric detection means.
Figure 11 is the structural representation of warm braw motor brush rocker workpiece.
Figure 12 is the perspective view of warm braw motor brush rocker workpiece.
In figure, 1-first rotating disk, 2-clamping device, 21-air pressure motor, 22-extrudes push pedal, 23-strains push pedal, 24-first air pressure motor, 25-second air pressure motor, 26-first spill block, 27-second spill block, 28-axial limiting cover, 29-lead, 210-connecting rod, 211-movable platform, 212-guide rod, 213-support column, 3-dips scaling powder device, 4-pre-heating station, 5-moves back scruff mechanism, 51-first lift cylinder, 52-first frame, 53-moves back tin hook, 54-sliding part, 55-cylinder, 56-guide post, 67-pedestal, 58-supports, 59-slide rail, 510-liquid tin liquid level, 6-soldering mechanism, 61-soldering apparatus driving mechanism, 62-soldering apparatus, 7-cooling bench, 8-mechanical arm, 9-second rotating disk, 10-keeps circle withdrawing device, 101-gripper, 102-magnetic brush top bracing mechanism, 1021-push rod, 1022-top rod driving block, 1023-top rod driving cylinder, 1024-jacking frame, 11-magnetic brush detection device for elasticity, 1101-second frame, 1102-lifter plate, 1103-horizontal slide rail, 1104-flat-removing air cyclinder, 1105-cantilever, 1106-casting die plate, 1107-force snesor, 1108-projection, 1109-chute, 1110-supporting seat 1110, 1111-second lift cylinder, 1112-second Access Division, 12-electric detection means, 121-connects plug, 122-detection head, 123-electric detection means support, 13-keeps coil installing device, 14-warm braw motor brush rocker workpiece, 141-rivet, 142-magnetic brush, 143-connector.
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model scheme is described in detail.
Warm braw motor brush rocker workpiece in the present embodiment primarily of be provided with bowl-shape rivet 141 panel, be placed in respectively panel both sides telescopic magnetic brush 142 and be located at the maintenance circle composition of middle panel for respectively clamping two magnetic brush, see Figure 11, Figure 12.The rivet of the bottom of the warm braw motor brush rocker workpiece that the present embodiment adopts is four, arranges arrangement in two row two.Warm braw motor brush rocker workpiece is connected to the outer rim of corresponding rotating disk in streamline by connector 143.
The present embodiment provides a kind of system of processing of warm braw motor brush rocker workpiece, and system of processing forms primarily of the detection rotating disk flowing water unit of the service check of the installation for completing warm braw motor brush rocker workpiece, fixing production rotating disk flowing water unit and warm braw motor brush rocker workpiece.Produce rotating disk flowing water unit and detect between flowing water unit and pass through one group of mechanical arm, realize the conveying extremely being detected flowing water unit by production rotating disk flowing water unit of product, see Fig. 1.
Produce rotating disk flowing water unit and comprise the first rotating disk, clamping device, dip scaling powder device, pre-heating station, soldering apparatus, cooling bench, detects rotating disk flowing water unit and comprises the second rotating disk, keep circle withdrawing device, magnetic brush detection device for elasticity 11, electric detection means and maintenance coil installing device, the first rotating disk and the second rotating disk rotate with the direction set respectively, clamping device, pre-heating station, soldering apparatus, the outside of the first rotating disk all put successively by cooling bench frame by direction forms corresponding station, keeps circle withdrawing device, magnetic brush detection device for elasticity 11, electric detection means and keep coil installing device all to put the outside of the second rotating disk successively by direction frame on form corresponding station, the first rotating disk, the outside that second rotating disk corresponds to station is respectively arranged with optical transmitting set, the inner ring of corresponding rotating disk is provided with optical sensor, optical sensor respectively with optical transmitting set one_to_one corresponding, form one group of optical sensor of corresponding relation is in place rotating disk respectively same radial position with optical transmitting set.
The clamping device that the present embodiment provides, primarily of support, compressing unit and tie unit composition, carries out clamping process for the rivet completed bottom to workpiece exactly.Compressing unit is fixed on the horizontal direction of support, and tie unit is individually fixed in the vertical direction of support, see Fig. 2.
Support is connected to form by two spill blocks, is respectively the first spill block 26 and the second spill block 27.First spill block 26 is movably connected on the second spill block 27, two spill block and is connected to form by base plate and biside plate.The both sides that biside plate is connected to base plate form concavity.
Further, four leads are provided with between the first spill block 26 and the second spill block 27 in the present embodiment.The bottom of the second spill block 27 corresponds to each lead and is provided with axial limiting cover 28.Axial limiting cover 28 is set on the bottom of corresponding lead, and realize lead and axial limiting and overlap 28 be slidably connected, the bottom of the second spill block 27 is connected with four support columns 213, play the second spill block 27 is fixed, the effect of support.The base plate of two spill blocks is respectively equipped with circular hole, and the first spill block 26 biside plate is respectively equipped with circular hole.
Compressing unit forms primarily of two extrusions and two guide rods 212.Each extrusion extrudes push pedal primarily of an air pressure motor and one and forms.Guide rod 212 is flatly arranged between the first spill block 26 biside plate respectively.Air pressure motor is individually fixed in the outside of the first spill block 26 biside plate.Extrude push pedal cross-under on guide rod 212, and affixed with the drive end of air pressure motor, driven by corresponding air pressure motor, realize extruding push pedal reciprocatingly sliding on guide rod 212.The driving shaft of air pressure motor is in transmission connection in the middle part of correspondence extruding push pedal.
Tie unit forms primarily of two air pressure motors, tension push pedal and movable platform 211.Two air pressure motors are respectively the first air pressure motor 24 and the second air pressure motor 25.Second air pressure motor 25 is fixed in the bottom of the second spill block 27.The output shaft of the second air pressure motor 25 connects above-mentioned movable platform 211, first air pressure motor 24 and is fixed in movable platform 211.On the guide rod 212 of tension push pedal cross-under between two extruding push pedals, and be connected respectively by the driving shaft of a connecting rod 210 with the first air pressure motor 24, realize the reciprocating motion of tension push pedal on guide rod 212.The two ends of connecting rod 210 are hinged with the driving shaft of extruding push pedal and the first air pressure motor 24 respectively, and the driving shaft of two connecting rods 210 and the first air pressure motor 24 is in " Y " type.
In the present embodiment, first first spill block to be increased to the rivet place bottom corresponding workpiece by the second air pressure motor by the clamping device of GBM processing, extruding push pedal is driven to extrude the side of rivet by compressing unit by the air pressure motor of the first spill block both sides again, then tension push pedal is pulled to extrude the opposite side of rivet by the first air pressure motor drivening rod, automatically complete the clamping process of rivet, whole rivet clamps processing efficient, reliably, effectively improves yield rate.
What the present embodiment provided moves back scruff mechanism 5 for what process warm braw motor brush rocker workpiece, primarily of the first frame 52, upright slide rail 59, first lift cylinder 51, moves back tin hook 3 and forms, see Fig. 1 with the sliding part 54 of cylinder 55.Upright slide rail 59 is arranged in the first frame 52 vertically, and sliding support can slide up and down to be movably connected on upright slide rail 59 by the first lift cylinder 51, and it is affixed with sliding part 54 to move back tin hook 3, and the first lift cylinder 51 is fixed on the first frame 52 upper end.
This device for warm braw motor brush rocker workpiece comprise the panel being provided with bowl-shape rivet, the telescopic magnetic brush being placed in panel both sides respectively and be located at the maintenance circle of middle panel for respectively clamping two magnetic brush.And the present embodiment provides for processing the scruff mechanism 10 of moving back of warm braw motor brush rocker workpiece is exactly for removing soldering apparatus 12 after to the welding of this workpiece, high-temperature liquid state tin residual on soldering apparatus contacts the oxide formed afterwards with air.
Further, sliding part 54 also comprises pedestal 57 and the travel(l)ing rest being connected with guide post 56.Driving shaft and the travel(l)ing rest of cylinder are in transmission connection, and guide post 56 and pedestal 57 cross-under, pedestal 57 is movably connected on upright slide rail 59.Guide post 56 in the present embodiment is two.
In order to make pedestal 57 more stably slide on upright slide rail 59, pedestal 57 is provided with the Access Division for pedestal 57 axial location corresponding with upright slide rail 59.
Pedestal 57 in the present embodiment is the rectangular block with groove in the middle part of in the of, see Fig. 2.Cylinder 55 is fixed in groove, and the driving shaft of cylinder 55 is connected with travel(l)ing rest through pedestal 57.The both sides of pedestal 57 are respectively equipped with through hole, guide post 56 through through hole and travel(l)ing rest affixed.
First frame 52 is provided with the support 58 for fixing the first lift cylinder 51, support 58 for being provided with the metallic plate of through hole, and be connected with one end of upright slide rail 59, cylinder body one end and first frame 52 of the first lift cylinder 51 are fixed, and the other end is connected with sliding part 54 through the through hole of support 58.
The soldering mechanism that the present embodiment provides as shown in Figure 5, Figure 6 connects to form primarily of soldering apparatus driving mechanism 61 and soldering apparatus 62.Soldering apparatus 62 is respectively equipped with a soldering opening for each rivet of warm braw motor brush rocker workpiece.As shown in Figure 3, what the present embodiment provided moves back scruff mechanism 10 for what process warm braw motor brush rocker workpiece, be arranged at the side of soldering apparatus 12, after the soldering apparatus of soldering apparatus 12 completes welding operation, soldering apparatus drops to liquid tin liquid level less than 510 when getting tin, what the present embodiment provided moves back scruff mechanism 10 for what process warm braw motor brush rocker workpiece, upright slide rail 59 is slidably connected to by pedestal 57, pedestal 57 is made to drive travel(l)ing rest in the vertical direction to move, and travel(l)ing rest is slidably connected to pedestal 57, can slide in the horizontal direction, thus realize moving back tin hook 3 and completing rising successively, the action of horizontal slip and decline, thus realize moving back the top that tin hook 3 rises to soldering apparatus contact surface, drop to again soldering apparatus contact surface so that with its laminating, then the scruff on soldering apparatus surface is erased in horizontal slip by frictional force, final efficient, complete the operation of cleaning scruff intelligently.
The present embodiment magnetic brush detection device for elasticity 11 forms, for special detection magnetic brush extruding force, see Fig. 9 with force sensor 1107 travel(l)ing rest that can move horizontally primarily of the second frame 1101 with the second lift cylinder 1111.Travel(l)ing rest is in transmission connection by the second lift cylinder 1111 and the second frame 1101.
Further, travel(l)ing rest forms primarily of flat-removing air cyclinder 1104, cantilever 1105 and lifter plate 1102.Flat-removing air cyclinder 1104 is fixed on lifter plate 1102, and the output shaft of flat-removing air cyclinder 1104 is horizontally disposed with, and is fixed on lifter plate 1102 by two supporting seats 11109.Cantilever 1105 is tightly placed on the output shaft of flat-removing air cyclinder 1104, and force snesor 1107 is fixed on the bottom of cantilever 1105, see Fig. 2.
In order to make cantilever 1105 drive sensor 1107 translation on lifter plate 1102 reposefully, on lifter plate 1102, be provided with horizontal slide rail 1103.Cantilever 1105 is provided with the second Access Division 1112 for locating corresponding to slide rail 21, and cantilever 1105 realizes the clamping with horizontal slide rail 1103 by the second Access Division 1112.
The lower end of lifter plate 1102 is connected with for warm braw motor brush rocker Workpiece fixing casting die plate 1106.The lower end of casting die plate 1106 is provided with two for pressing down the projection 1108 of workpiece, for extruding the corresponding position of warm braw motor brush rocker workpiece, makes this device and warm braw motor brush rocker workpiece keep geo-stationary to provide a more reliable measurement environment.
Second lift cylinder 1111 is located at the top of the second frame 1101, and the output shaft of the second lift cylinder 1111 is connected with lifter plate 1102.Accordingly, the second frame 1101 is provided with chute 1109, and the second frame 1101 is respectively equipped with guide rail relative to the both sides of lifter plate 1102, and the output shaft of the second lift cylinder 1111 drives lifter plate 1102 to slide up and down along guide rail by sliding in chute 1109.
The magnetic brush detection device for elasticity 11 that the present embodiment provides, by the travel(l)ing rest that also can move horizontally with force sensor 1107 with the second frame 1101 of the second lift cylinder 1111, make the second lift cylinder 1111 drive the casting die plate 1106 in travel(l)ing rest to compress the workpiece of tactile corresponding station, drive the force snesor 1107 of cantilever 1105 and below thereof to go conflict magnetic brush whether to reach preset value with the elastic force measuring magnetic brush at the horizontal air cylinder by travel(l)ing rest.
Keep circle withdrawing device 10, keep coil installing device 13 to form, see Fig. 7 by gripper 101 and magnetic brush top bracing mechanism 102.Magnetic brush top bracing mechanism 102 can be arranged at the below of gripper 101 up or down.Magnetic brush top bracing mechanism 102 forms primarily of two push rods 1021, two top rod driving blocks 1022, top rod driving cylinder 1023 and jacking frames 1024.Top rod driving cylinder 1023 is fixed on jacking frame 1024.Top rod driving block 1022 is driven by top rod driving cylinder 1023 and realizes mutually away from, close action, see Fig. 8.Push rod 1021 is separately positioned on corresponding top rod driving block 1022, for the magnetic brush that clamping is respectively corresponding, carries out spacing to magnetic brush 142.When gripper approaches workpiece, magnetic brush top bracing mechanism is risen by this driving mechanism and carries out spacing to magnetic brush; When gripper captures maintenance circle disengaging magnetic brush, magnetic brush top bracing mechanism decline push rod is progressively departed from magnetic brush that magnetic brush makes progressively resets, in case the elastic potential energy of magnetic brush discharges quickly, the magnetic brush of workpiece is misplaced, reduce the yield rate of warm braw motor brush rocker work piece production.
Cooling bench, pre-heating station are the leachy boss of top band, are that a cavity area connects air-cooler and air-heater respectively in boss.In addition, the electric detection means that the present embodiment provides primarily of electric detection means 12, electric detection means support 123, connect plug 121 and detection head 122 forms, see Figure 10.Detection head 122 is slidably connected on electric detection means support 123, connects plug 121 and is fixed on detection head 122.When detection head 122 slide to the part of corresponding station make connect plug 121 be connected with the corresponding interface of part time, make the formation closed-loop path, inside of part to detect inside parts whether short circuit or open circuit.
Claims (7)
1. the system of processing of a warm braw motor brush rocker workpiece, it is characterized in that comprising the installation for completing warm braw motor brush rocker workpiece, fixing production rotating disk flowing water unit with for completing the detection rotating disk flowing water unit of the service check of warm braw motor brush rocker workpiece, by one group of mechanical arm between described production rotating disk flowing water unit and detection flowing water unit, realize the conveying extremely being detected flowing water unit by production rotating disk flowing water unit of product.
2. the system of processing of warm braw motor brush rocker workpiece according to claim 1, is characterized in that described production rotating disk flowing water unit comprises the first rotating disk, clamping device, dip scaling powder device, pre-heating station, soldering apparatus, cooling bench, described detection rotating disk flowing water unit comprises the second rotating disk, keep circle withdrawing device, magnetic brush detection device for elasticity, electric detection means and maintenance coil installing device, described first rotating disk and the second rotating disk rotate with the direction set respectively, described clamping device, pre-heating station, soldering apparatus, the outside of described first rotating disk all put successively by cooling bench frame by described direction forms corresponding station, described maintenance circle withdrawing device, magnetic brush detection device for elasticity, electric detection means and keep coil installing device all to put the outside of described second rotating disk successively by described direction frame on form corresponding station, described first rotating disk, the outside that second rotating disk corresponds to described station is respectively arranged with optical transmitting set, the inner ring of corresponding rotating disk is provided with optical sensor, described optical sensor respectively with optical transmitting set one_to_one corresponding, form one group of optical sensor of corresponding relation is in place rotating disk respectively same radial position with optical transmitting set.
3. the system of processing of warm braw motor brush rocker workpiece according to claim 2, it is characterized in that described clamping device comprises support, compressing unit and tie unit, described compressing unit is fixed on the horizontal direction of described support, described tie unit is individually fixed in the vertical direction of described support, described support is connected to form by two spill blocks, described two spill blocks are respectively the first spill block and the second spill block, described first spill block is movably connected on the second spill block, described two spill blocks are connected to form by base plate and biside plate, the both sides that described biside plate is connected in base plate form concavity, described first spill block and the second spill interblock are provided with four leads, the bottom of described second spill block corresponds to each lead and has been provided with axial limiting cover, described axial limiting cover is set on the bottom of corresponding lead, what realize that lead and axial limiting overlap is slidably connected, the bottom of described second spill block is connected with some support columns, the base plate of described two spill blocks is respectively equipped with circular hole, first spill block biside plate is respectively equipped with circular hole, described compressing unit is made up of two extrusions and two guide rods, described each extrusion comprise air pressure motor and one extrude push pedal, described guide rod is flatly arranged between the first spill block biside plate, described air pressure motor is fixed on the outside of the first spill block biside plate, described extruding push pedal cross-under is on described guide rod, and it is affixed with the drive end of air pressure motor, described tie unit comprises two air pressure motors and tension push pedal, described two air pressure motors are the first air pressure motor and the second air pressure motor, described second air pressure motor is fixed in the bottom of the second spill block, the output shaft of described second air pressure motor connects a movable platform, described first air pressure motor is fixed in described movable platform, on the guide rod of described tension push pedal cross-under between two extruding push pedals, and be connected respectively by the driving shaft of a connecting rod with the first air pressure motor.
4. the system of processing of warm braw motor brush rocker workpiece according to claim 2, it is characterized in that described soldering apparatus comprises soldering mechanism and moves back scruff mechanism, described scruff mechanism of moving back comprises the first frame, upright slide rail, first lift cylinder, move back tin hook and the sliding part with cylinder, described upright slide rail is arranged in the first frame vertically, described sliding support can slide up and down to be movably connected on upright slide rail by described first lift cylinder, described move back tin hook and sliding part affixed, described first lift cylinder is fixed on the first frame upper end, described sliding part also comprises pedestal and the travel(l)ing rest being connected with guide post, the driving shaft of described cylinder is in transmission connection through pedestal and travel(l)ing rest, described guide post is connected to described pedestal, described base runner is connected to upright slide rail, described pedestal is provided with first Access Division for pedestal axial location corresponding with upright slide rail, described first frame is provided with the support for fixing the first lift cylinder, described support is connected with one end of upright slide rail, cylinder body one end and first frame of described first lift cylinder are fixed, the other end is connected with described sliding part through described support.
5. the system of processing of warm braw motor brush rocker workpiece according to claim 2, it is characterized in that described magnetic brush detection device for elasticity comprises with the second frame of the second lift cylinder and force sensor and the travel(l)ing rest that can move horizontally, described travel(l)ing rest is in transmission connection by described second lift cylinder and the second frame, described travel(l)ing rest comprises flat-removing air cyclinder, cantilever and lifter plate, described flat-removing air cyclinder is fixed on described lifter plate, the output shaft of flat-removing air cyclinder is horizontally disposed with, and be fixed on lifter plate by some supporting seats 1110, described cantilever is tightly placed on the output shaft of flat-removing air cyclinder, described force snesor is fixed on the bottom of cantilever, described lifter plate is provided with horizontal slide rail, described cantilever is provided with the second Access Division for locating corresponding to described slide rail, cantilever realizes the clamping with horizontal slide rail by described second Access Division, the lower end of described lifter plate is connected with for the casting die plate to warm braw motor brush rocker Workpiece fixing, described second lift cylinder is located at the top of described second frame, the output shaft of described second lift cylinder is connected with lifter plate, described second frame is provided with chute, second frame is respectively equipped with guide rail relative to the both sides of lifter plate, the output shaft of described second lift cylinder drives lifter plate to slide up and down along described guide rail by sliding in described chute.
6. the system of processing of warm braw motor brush rocker workpiece according to claim 2, it is characterized in that described maintenance circle withdrawing device, coil installing device is kept to include gripper and magnetic brush top bracing mechanism, described magnetic brush top bracing mechanism can be arranged at the below of gripper up or down, comprise two push rods, two top rod driving blocks, top rod driving cylinder and jacking frame, described top rod driving cylinder is fixed on jacking frame, described top rod driving block by top rod driving air cylinder driven realize mutually away from, close action, described push rod is separately positioned on corresponding top rod driving block, for the magnetic brush that clamping is respectively corresponding, carry out spacing to magnetic brush.
7. the system of processing of warm braw motor brush rocker workpiece according to claim 2, is characterized in that described cooling bench, pre-heating station is the leachy boss of top band, is that a cavity area connects air-cooler and air-heater respectively in described boss.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420514556.8U CN204248161U (en) | 2014-09-09 | 2014-09-09 | A kind of system of processing of warm braw motor brush rocker workpiece |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826814A (en) * | 2015-04-24 | 2015-08-12 | 华南理工大学 | Full-automatic welding on-line detection experimental equipment |
| CN108206613A (en) * | 2018-02-09 | 2018-06-26 | 苏州三德精密机械有限公司 | For the upper bearing (metal) of brush holder and load connector systems |
| CN110516375A (en) * | 2019-08-29 | 2019-11-29 | 浪潮商用机器有限公司 | A kind of detection method, device, electronic equipment and the storage medium of exception board |
-
2014
- 2014-09-09 CN CN201420514556.8U patent/CN204248161U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104826814A (en) * | 2015-04-24 | 2015-08-12 | 华南理工大学 | Full-automatic welding on-line detection experimental equipment |
| CN108206613A (en) * | 2018-02-09 | 2018-06-26 | 苏州三德精密机械有限公司 | For the upper bearing (metal) of brush holder and load connector systems |
| CN108206613B (en) * | 2018-02-09 | 2024-04-26 | 苏州三德精密机械有限公司 | Upper bearing and mounting attachment system for brush holder |
| CN110516375A (en) * | 2019-08-29 | 2019-11-29 | 浪潮商用机器有限公司 | A kind of detection method, device, electronic equipment and the storage medium of exception board |
| CN110516375B (en) * | 2019-08-29 | 2021-06-01 | 浪潮商用机器有限公司 | Abnormal board card detection method and device, electronic equipment and storage medium |
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Address after: 212009 Zhenjiang high tech Industrial Development Zone, Jiangsu, No. seven, No. 19 Patentee after: Zhenjiang new energy automotive technology Address before: 3 weft Dingmao Development Zone of Nanjing city in Jiangsu Province Patentee before: Zhejiang Fineworld Automobile Cpmponents Co., Ltd. |