CN213860045U

CN213860045U - Novel wire saw

Info

Publication number: CN213860045U
Application number: CN202022685385.3U
Authority: CN
Inventors: 孙贵群
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-11-19
Filing date: 2020-11-19
Publication date: 2021-08-03
Anticipated expiration: 2030-11-19

Abstract

A novel wire saw machine relates to the technical field of stone mining. The utility model comprises a machine body, a cutting component, a lifting component and a walking component, wherein the cutting component is arranged on the side wall of the machine body, the lifting component is arranged in the machine body and is connected with the cutting component, and the walking component is arranged in the machine body and is positioned below the lifting component; the cutting assembly comprises a machine shell, a rope saw motor, a driving wheel and an auxiliary wheel, the machine shell is arranged on the side wall of the machine body and is connected with the lifting assembly, the rope saw motor is arranged in the machine shell, and the driving wheel is connected with the rope saw motor; two fixing supports are arranged on the outer side wall of the machine shell, an auxiliary wheel is connected to the top of each fixing support, and bead string ropes are arranged in grooves of the driving wheels and the auxiliary wheels. The utility model discloses a set up two sets of vertically auxiliary wheels, the angle that opens of reasonable adjustment string of beads rope to assist with walking assembly adjustment distance, lifting unit adjustment height and rotating assembly angle of adjustment, the friction loss of string of beads rope when effectively reducing the cutting reduces the cutting cost, improves the income.

Description

Novel wire saw

Technical Field

The utility model belongs to the technical field of the stone material exploitation technique and specifically relates to a can effectively adapt to multiple cutting angle demand, possess rotatory and raising and lowering functions's novel rope saw.

Background

Building materials are of great importance to almost every part of our lives. According to the specific use of different engineering construction, a large amount of stones with different properties need to be used, and the stones can be put on the market after cutting, grinding, polishing and other processing procedures. For the exploitation and processing of stones, special processing machines are required, and particularly large stone cutters are required. Traditional stone mining is generally carried out by adopting modes of blasting and cutting by a cutting machine, and the modes have the defects of small adaptability, low finished product efficiency, high cost, high noise, much dust and the like in the actual mining process.

The wire saw is a flexible cutting tool which uses a diamond bead string rope as a cutting medium and integrates high hardness of diamond and high flexibility of a steel wire rope, is used as a novel stone cutting process device, is widely applied to the technical fields of mining, rough material shaping, large plate cutting, bridge cutting, girder cutting, underwater cutting and the like, and plays an important role in working. The rope saw machine is high in cutting speed, the working speed of the machine is much faster than that of manual work in the working effect of cutting, the working efficiency is high, the working speed is much stronger than that of manual work in the working level, and the rope saw machine is a new device for mountain rock cutting construction developed in recent years.

At present, rope saw production technology has had very big development, but still fall behind the production application of reality far away in the aspect of cutting principle research and function optimization, general rope saw is at quarrying in-process, owing to adopt fixed aircraft nose in the design, lack effectual rotation and elevating gear, consequently need be according to the different cutting angles of massif rock, select specific mounted position, wait that equipment fixing and debugging targets in place just begin to carry out the cutting operation, when carrying out the continuous cutting operation, need readjust rope saw mounted position again, so just result in no matter be at level or perpendicular aspect, all need repeatedly adjust machine mounted position and just can satisfy the cutting angle demand, complex operation, increase work load, because rope saw self weight is big, each adjustment all need be accomplished with the help of the hoist, reduce work efficiency by a wide margin. Therefore, a novel rope saw with rotating and lifting functions, which can effectively meet the requirements of various cutting angles, is needed.

Disclosure of Invention

The utility model aims to solve is that the problem that current rope saw can not effectively adapt to multiple cutting angle demand provides one kind can effectively adapt to multiple cutting angle demand, possesses rotatory and raising and lowering functions's novel rope saw.

The utility model discloses a novel rope saw, characterized in that this rope saw includes fuselage, cutting assembly, lifting unit and walking subassembly, and the cutting assembly is installed on the fuselage lateral wall, and the lifting unit is installed in the fuselage and is connected with the cutting assembly, and the walking subassembly is installed inside the fuselage, and is located the lifting unit below; wherein:

the cutting assembly comprises a casing, a rope saw motor, a driving wheel and an auxiliary wheel, the casing is arranged on the side wall of the machine body and connected with the lifting assembly, the rope saw motor is arranged in the casing, the driving wheel is arranged outside the casing and connected with the rope saw motor, and a groove is formed in the surface of the driving wheel; be provided with two fixed bolsters on the casing lateral wall, two fixed bolster mutually perpendicular, an auxiliary wheel is all connected at every fixed bolster top, and two auxiliary wheel surfaces are provided with the recess, and the drive wheel flushes with the recess of two auxiliary wheels, sets up the string of beads rope in the recess of drive wheel and auxiliary wheel, and the suit of string of beads rope order is in the recess of drive wheel and two auxiliary wheels.

The lifting assembly comprises a lifting motor, a vertical steering gear, a lifting screw rod, a chain, a belt, a driving gear, a transmission gear and a lifting plate, the lifting motor is arranged above the inner side of the machine body, the vertical steering gear is arranged above the lifting motor, and a flywheel of the lifting motor is linked with a flywheel of the vertical steering gear through the belt; two lifting screw rods are vertically arranged at two sides in the machine body, a driving gear and a transmission gear are fixed on a first lifting screw rod, the driving gear and the transmission gear are coaxially linked with the lifting screw rods, a transmission gear is fixed on a second lifting screw rod, the transmission gear is coaxially linked with a second lifting screw rod, the transmission gear on the first lifting screw rod is connected with the power output end of a vertical steering gear through a chain, the transmission gear on the second lifting screw rod is connected with the driving gear on the first lifting screw rod through the chain, after a lifting motor is started, the vertical steering gear is driven to be linked through a belt, power is transmitted to the transmission gear on the first lifting screw rod through the chain after the vertical steering gear is turned, the first lifting screw rod is driven to rotate by the transmission gear, when the first lifting screw rod rotates, the driving gear on the first lifting screw rod drives the transmission gear on the second lifting screw rod to rotate through the chain, the second lifting screw rod is driven by the transmission gear to rotate, the two lifting screw rods lead to the rotating process, the lifting plate is driven by threads to ascend or descend, and the cutting assembly is driven by the lifting plate to ascend or descend.

The walking assembly comprises a walking motor, a vertical steering gear, a power wheel shaft, a walking wheel shaft, a bearing frame, a driving gear, a transmission gear, a chain and a belt, wherein the walking motor and the vertical steering gear are arranged below the inner part of the machine body, and a flywheel of the walking motor is linked with a flywheel of the vertical steering gear through the belt; the four bearing frames are two groups and are respectively fixed on two sides of the lower end of the machine body, the power wheel shaft and the walking wheel shaft are both in a cylindrical shape and are horizontally arranged on the bearing frames, a driving gear and a transmission gear are fixedly arranged on the power wheel shaft, the transmission gear on the power wheel shaft is fixedly arranged on the walking wheel shaft, the transmission gear on the power wheel shaft is connected with the power output end of the vertical steering gear through a chain, the driving gear is connected with the transmission gear on the walking wheel shaft through the chain, the walking motor drives the vertical steering gear to be linked through a belt, after the power is steered through the vertical steering gear, the power is transmitted to the transmission gear on the power wheel shaft through the chain, the transmission gear drives the power wheel shaft to rotate, the driving gear on the power wheel shaft is driven to rotate when the power wheel shaft rotates, the driving gear drives the transmission gear on the walking wheel shaft to rotate through the chain, the power wheel shaft and the walking wheel shaft synchronously rotate, the movement of the body can be realized.

The lifting assembly is also provided with a rotating assembly, the rotating assembly comprises a rotating screw rod, a rotating handle, a rotating gear and a rotating shaft, the rotating screw rod is horizontally fixed in the machine body, and one end of the rotating screw rod penetrates out of the machine body and is fixedly connected with the rotating handle; rotation axis one end pass behind the lifter plate with casing fixed connection, other end fixed connection swing pinion, tooth meshing on the swing pinion outer wall of tooth on the swing spindle, rotate the twist grip, drive the swing spindle and rotate, the swing spindle passes through the screw and drives the swing pinion slow rotation, passes through the rotation axis by the swing pinion again and drives the casing rotation to realize cutting assembly's rotation.

The walking assembly further comprises walking rails, the two walking rails are laid on the plane in parallel, and the walking wheel shafts and the power wheel shafts are placed on the walking rails and move along the walking rails.

During the use, the engineering personnel at first select suitable place to install the walking track to place the rope saw on the track, adjust the rope saw position through the walking subassembly, then open elevator motor, adjust cutting assembly's height, and through the angle of the rotatory cutting assembly of rotatory subassembly, after the adjustment finishes, with the string of beads rope suit on drive wheel and auxiliary wheel, start the rope saw motor, drive the string of beads rope through the drive wheel and do one-way motion, can be through the stone material on the string of beads rope cutting massif.

The utility model discloses a novel wire saw, rational in infrastructure, the design science, convenient to use through setting up two sets of vertically auxiliary wheels, the angle that opens of reasonable adjustment string of beads rope to assist with walking assembly adjustment distance, lifting unit adjustment height and rotating assembly angle of adjustment, the friction loss of string of beads rope when effectively reducing the cutting reduces the cutting cost, improves the income.

Drawings

Fig. 1 is a schematic view of the right side structure of the present invention.

Fig. 2 is a schematic view of the left side structure of the present invention.

Fig. 3 is a schematic view of the internal structure of the present invention.

Fig. 4 is a schematic view of the lifting assembly of the present invention.

Fig. 5 is a schematic structural view of the rotating assembly of the present invention.

Fig. 6 is a schematic view of the structure of the walking assembly of the present invention.

The rope saw comprises a machine body 1, a machine shell 2, a rope saw motor 3, a driving wheel 4, an auxiliary wheel 5, a fixed support 6, a lifting motor 7, a vertical steering gear 8, a lifting screw rod 9, a chain 10, a belt 11, a driving gear 12, a transmission gear 13, a lifting plate 14, a walking motor 15, a power wheel shaft 16, a walking wheel shaft 17, a rotating screw rod 18, a rotating handle 19, a rotating gear 20, a rotating shaft 21 and a walking track 22.

Detailed Description

Example 1: a novel rope sawing machine comprises a machine body 1, a cutting assembly, a lifting assembly and a walking assembly, wherein the cutting assembly is arranged on the side wall of the machine body 1, the lifting assembly is arranged in the machine body 1 and connected with the cutting assembly, and the walking assembly is arranged in the machine body 1 and is positioned below the lifting assembly; wherein:

the cutting assembly comprises a machine shell 2, a rope saw motor 3, a driving wheel 4 and an auxiliary wheel 5, the machine shell 2 is arranged on the side wall of the machine body 1 and connected with the lifting assembly, the rope saw motor 3 is arranged in the machine shell 2, the driving wheel 4 is arranged outside the machine shell 2 and connected with the rope saw motor 3, and a groove is formed in the surface of the driving wheel 4; be provided with two fixed bolster 6 on the 2 lateral walls of casing, 6 mutually perpendicular of two fixed bolster, an auxiliary wheel 5 is all connected at 6 tops of every fixed bolster, and two 5 surfaces of auxiliary wheel are provided with the recess, and drive wheel 4 flushes with the recess of two auxiliary wheels 5, sets up the string of beads rope in drive wheel 4 and the recess of auxiliary wheel 5, and the suit of string of beads rope is in the recess of drive wheel 4 and two auxiliary wheels 5 in proper order.

The lifting assembly comprises a lifting motor 7, a vertical steering gear 8, a lifting screw rod 9, a chain 10, a belt 11, a driving gear 12, a transmission gear 13 and a lifting plate 14, wherein the lifting motor 7 is arranged above the inner side of the machine body 1, the vertical steering gear 8 is arranged above the lifting motor 7, and a flywheel of the lifting motor 7 is linked with a flywheel of the vertical steering gear 8 through the belt 11; two lifting screw rods 9 are vertically arranged at two sides in the machine body 1, a driving gear 12 and a transmission gear 13 are fixed on a first lifting screw rod 9, the driving gear 12 and the transmission gear 13 are coaxially linked with the lifting screw rods 9, a transmission gear 13 is fixed on a second lifting screw rod 9, the transmission gear 13 is coaxially linked with the second lifting screw rod 9, the transmission gear 13 on the first lifting screw rod 9 is connected with the power output end of a vertical steering gear 8 through a chain 10, the transmission gear 13 on the second lifting screw rod 9 is connected with the driving gear 12 on the first lifting screw rod 9 through the chain 10, after a lifting motor 7 is started, the vertical steering gear 8 is driven to be linked through a belt 11, after the power is steered through the vertical steering gear 8, the power is transmitted to the transmission gear 13 on the first lifting screw rod 9 through the chain 10, and the transmission gear 13 drives the first lifting screw rod 9 to rotate, when the first lifting screw rod 9 rotates, the driving gear 12 on the first lifting screw rod is driven to rotate, the driving gear 12 drives the transmission gear 13 on the second lifting screw rod 9 to rotate through the chain 10, the transmission gear 13 drives the second lifting screw rod 9 to rotate, the two lifting screw rods 9 are led to the rotating process, the lifting plate 14 is driven to ascend or descend through threads, and then the lifting plate 14 drives the cutting assembly to ascend or descend.

The walking assembly comprises a walking motor 15, a vertical steering gear 8, a power wheel shaft 16, a walking wheel shaft 17, a bearing frame, a driving gear 12, a transmission gear 13, a chain 10 and a belt 11, wherein the walking motor 15 and the vertical steering gear 8 are both arranged below the inner part of the machine body 1, and a flywheel of the walking motor 15 is linked with a flywheel of the vertical steering gear 8 through the belt 11; two of the four bearing frames are a group and are respectively fixed on two sides of the lower end of the machine body 1, a power wheel shaft 16 and a walking wheel shaft 17 are both in a cylindrical shape and are horizontally arranged on the bearing frames, a driving gear 12 and a transmission gear 13 are fixedly arranged on the power wheel shaft 16, the transmission gear 13 on the power wheel shaft 16 is connected with the power output end of the vertical steering gear 8 through a chain 10, the driving gear 12 is connected with the transmission gear 13 on the walking wheel shaft 17 through the chain 10, a walking motor 15 drives the vertical steering gear 8 to be linked through a belt 11, power is transmitted to the transmission gear 13 of the power wheel shaft 16 through the chain 10 after being steered through the vertical steering gear 8, the transmission gear 13 drives the power wheel shaft 16 to rotate, when the power wheel shaft 16 rotates, the driving gear 12 on the power wheel shaft is driven to rotate, and the driving gear 12 drives the transmission gear 13 on the walking wheel shaft 17 to rotate through the chain 10, the transmission gear 13 drives the traveling wheel shaft 17 to rotate, and the power wheel shaft 16 and the traveling wheel shaft 17 synchronously rotate, so that the machine body 1 can move.

The lifting assembly is also provided with a rotating assembly, the rotating assembly comprises a rotating screw rod 18, a rotating handle 19, a rotating gear 20 and a rotating shaft 21, the rotating screw rod 18 is horizontally fixed in the machine body 1, and one end of the rotating screw rod 18 penetrates through the machine body 1 and is fixedly connected with the rotating handle 19; one end of the rotating shaft 21 penetrates through the lifting plate 14 and then is fixedly connected with the machine shell 2, the other end of the rotating shaft is fixedly connected with the rotating gear 20, teeth on the outer wall of the rotating gear 20 are meshed with teeth on the rotating screw rod 18, the rotating handle 19 is rotated to drive the rotating screw rod 18 to rotate, the rotating screw rod 18 drives the rotating gear 20 to slowly rotate through threads, and then the rotating gear 20 drives the machine shell 2 to rotate through the rotating shaft 21, so that the cutting assembly is rotated.

The walking assembly further comprises walking rails 22, the two walking rails 22 are laid on a plane in parallel, and the walking wheel shafts 17 and the power wheel shafts 16 are placed on the walking rails 22 and move along the walking rails 22.

During the use, the engineering personnel at first select suitable place to install walking track 22, and place the rope saw on the track, adjust rope saw position through the walking subassembly, then open elevator motor 7, adjust cutting assembly's height, and through the angle of rotatory subassembly rotary cutting subassembly, the back is accomplished in the adjustment, with the string of beads rope suit on drive wheel 4 and auxiliary wheel 5, start rope saw motor 3, it is one-way motion to drive the string of beads rope through drive wheel 4, can be through the stone material on the string of beads rope cutting massif.

Claims

1. A novel rope saw is characterized by comprising a machine body (1), a cutting assembly, a lifting assembly and a walking assembly, wherein the cutting assembly is mounted on the side wall of the machine body (1), the lifting assembly is mounted in the machine body (1) and connected with the cutting assembly, and the walking assembly is mounted in the machine body (1) and located below the lifting assembly; wherein:

the cutting assembly comprises a machine shell (2), a rope saw motor (3), a driving wheel (4) and an auxiliary wheel (5), the machine shell (2) is installed on the side wall of the machine body (1) and connected with the lifting assembly, the rope saw motor (3) is installed in the machine shell (2), the driving wheel (4) is arranged outside the machine shell (2) and connected with the rope saw motor (3), and a groove is formed in the surface of the driving wheel (4); be provided with two fixed bolster (6) on casing (2) lateral wall, two fixed bolster (6) mutually perpendicular, an auxiliary wheel (5) is all connected at every fixed bolster (6) top, two auxiliary wheel (5) surfaces are provided with the recess, drive wheel (4) flush with the recess of two auxiliary wheels (5), set up the string of beads rope in the recess of drive wheel (4) and auxiliary wheel (5), the suit of string of beads rope is in the recess of drive wheel (4) and two auxiliary wheels (5) in proper order.

2. The novel wire saw machine as claimed in claim 1, characterized in that the lifting assembly comprises a lifting motor (7), a vertical steering gear (8), a lifting screw rod (9), a chain (10), a belt (11), a driving gear (12), a transmission gear (13) and a lifting plate (14), wherein the lifting motor (7) is arranged above the inner side of the machine body (1), the vertical steering gear (8) is arranged above the lifting motor (7), and a flywheel of the lifting motor (7) is linked with a flywheel of the vertical steering gear (8) through the belt (11); two lifting screw rods (9) are vertically arranged on two sides in the machine body (1), a driving gear (12) and a transmission gear (13) are fixed on a first lifting screw rod (9), the driving gear (12) and the transmission gear (13) are coaxially linked with the lifting screw rods (9), a transmission gear (13) is fixed on a second lifting screw rod (9), the transmission gear (13) is coaxially linked with a second lifting screw rod (9), the transmission gear (13) on the first lifting screw rod (9) is connected with the power output end of a vertical steering gear (8) through a chain (10), and the transmission gear (13) on the second lifting screw rod (9) is connected with the driving gear (12) on the first lifting screw rod (9) through the chain (10).

3. The novel wire saw machine as claimed in claim 1, characterized in that the walking assembly comprises a walking motor (15), a vertical steering gear (8), a power wheel shaft (16), a walking wheel shaft (17), a bearing bracket, a driving gear (12), a transmission gear (13), a chain (10) and a belt (11), wherein the walking motor (15) and the vertical steering gear (8) are both arranged below the inner part of the machine body (1), and a flywheel of the walking motor (15) is linked with a flywheel of the vertical steering gear (8) through the belt (11); the four bearing frames are two in one group and are respectively fixed on two sides of the lower end of the machine body (1), the power wheel shaft (16) and the walking wheel shaft (17) are both in a cylindrical shape and are horizontally arranged on the bearing frames, the power wheel shaft (16) is fixedly provided with a driving gear (12) and a transmission gear (13), the walking wheel shaft (17) is fixedly provided with the transmission gear (13), the transmission gear (13) on the power wheel shaft (16) is connected with the power output end of the vertical steering gear (8) through a chain (10), and the driving gear (12) is connected with the transmission gear (13) on the walking wheel shaft (17) through the chain (10).

4. The novel wire saw as claimed in claim 1, wherein the lifting assembly is further provided with a rotating assembly, the rotating assembly comprises a rotating screw (18), a rotating handle (19), a rotating gear (20) and a rotating shaft (21), the rotating screw (18) is horizontally fixed in the machine body (1), and one end of the rotating screw (18) penetrates through the machine body (1) and then is fixedly connected with the rotating handle (19); one end of the rotating shaft (21) penetrates through the lifting plate (14) and then is fixedly connected with the machine shell (2), the other end of the rotating shaft is fixedly connected with a rotating gear (20), and teeth on the outer wall of the rotating gear (20) are meshed with teeth on the rotating screw rod (18).

5. The novel wire saw machine as claimed in claim 1, wherein the walking assembly further comprises walking rails (22), the two walking rails (22) are laid on a plane in parallel, and the walking wheel shaft (17) and the power wheel shaft (16) are placed on the walking rails (22) and move along the walking rails (22).