CN101456147B - A grinding device for vertical lathe circular guide rail - Google Patents

A grinding device for vertical lathe circular guide rail Download PDF

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Publication number
CN101456147B
CN101456147B CN2008101558541A CN200810155854A CN101456147B CN 101456147 B CN101456147 B CN 101456147B CN 2008101558541 A CN2008101558541 A CN 2008101558541A CN 200810155854 A CN200810155854 A CN 200810155854A CN 101456147 B CN101456147 B CN 101456147B
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grinding
feed
vertical lathe
guide rail
rotary
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CN101456147A (en
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胡子俊
施跃敏
李胜明
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WUHU HENGSHENG HEAVY MACHINE TOOL CO Ltd
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WUHU HENGSHENG HEAVY MACHINE TOOL CO Ltd
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Abstract

The invention discloses a grinding device for a circular guide rail of a vertical lathe, which comprises a positioning mechanism arranged on a base of the vertical lathe and a rotary mechanism capable of rotating around the guide rail of the positioning mechanism, wherein one end of the rotary mechanism is provided with a grinding mechanism, and the other end of the rotary mechanism, which is opposite to the grinding mechanism, is provided with a balance weight (14) for balancing the weight of a grinding head body (1), a feeding screw rod (4), a rotary sliding seat (3) and a connecting body (5). The grinding device for the vertical lathe circular guide rail is reasonable in structure, motor-driven grinding machining is adopted, a large amount of manpower resources are saved, the quality stability is good, the machining time is greatly reduced on the premise that the machining precision is guaranteed, and the production efficiency is improved.

Description

一种用于立车圆导轨的磨削加工装置 A grinding device for vertical lathe circular guide rail

技术领域technical field

本发明涉及一种机床设备,尤其是涉及一种用于立车圆导轨的磨削加工装置。The invention relates to a machine tool, in particular to a grinding device for a vertical lathe circular guide rail.

背景技术Background technique

现有的立车基座圆导轨的加工是精车后,通过圆盘推模工装,进行人工推动配研,人工铲刮修整加工圆导轨,该种加工方法不仅需要较大的人力、物力,而且生产效率低、质量稳定性差。The processing of the existing round guide rail of the base of the vertical lathe is to manually push and grind the round guide rail through the disc push tooling after finishing the car, and manually scrape and trim the round guide rail. This processing method not only requires a lot of manpower and material resources, Moreover, the production efficiency is low and the quality stability is poor.

发明内容Contents of the invention

本发明所要解决的技术问题是针对现有技术中存在的问题提供一种用于立车圆导轨的磨削加工装置,其目的是在保证加工精度的情况下提高生产效率。The technical problem to be solved by the present invention is to provide a grinding device for circular guide rails of vertical lathes in view of the problems existing in the prior art, the purpose of which is to improve production efficiency while ensuring processing accuracy.

本发明的技术方案是提供一种用于立车圆导轨的磨削加工装置,该磨削加工装置包括安装在立车基座上的定位机构以及可绕定位机构导轨作旋转运动的回转机构,回转机构的一端安装有磨削机构,另一端装有平衡配重。The technical solution of the present invention is to provide a grinding processing device for the circular guide rail of the vertical lathe, the grinding processing device includes a positioning mechanism installed on the base of the vertical lathe and a slewing mechanism that can rotate around the positioning mechanism guide rail, One end of the slewing mechanism is equipped with a grinding mechanism, and the other end is equipped with a balance weight.

所述的定位机构为可与立车基座相吻合的定心轴套和固定盘,固定盘可通过螺栓固定连接在立车基座上。The positioning mechanism is a centering shaft sleeve and a fixed plate that can match the base of the vertical car, and the fixed plate can be fixedly connected to the base of the vertical car through bolts.

所述的回转机构包括进给变速箱、回转盘和进给电机,变速箱通过螺栓与回转盘连接,回转盘可沿固定盘上的导轨作回转运动,进给电机安装在进给变速箱的顶部,并通过传动装置驱动回转盘作回转运动。The rotary mechanism includes a feed gearbox, a rotary disk and a feed motor. The gearbox is connected to the rotary disk through bolts. The rotary disk can rotate along the guide rail on the fixed disk. The feed motor is installed on the feed gearbox The top, and drives the rotary table to rotate through the transmission device.

所述的传动装置是进给电机通过一系列蜗轮蜗杆和齿轮传动,经花键轴驱动回转盘绕定心轴套作回转运动,并可以通过变速手柄的操作改变回转进给速度。The transmission device is that the feed motor is driven by a series of worm gears and gears, and the spline shaft drives the rotary disk to rotate around the centering sleeve, and the rotary feed speed can be changed through the operation of the speed change handle.

所述的磨削机构包括磨头体、磨头主轴,进刀丝杆、回转滑座和连接体。磨头体通过丝杆的旋转运动,沿回转座上的导轨作上下进刀运动,磨头主轴下方安装有夹盘,砂轮。磨头主轴由磨头电机驱动,通过皮带传动作旋转运动。The grinding mechanism includes a grinding head body, a grinding head main shaft, a feed screw, a rotary sliding seat and a connecting body. The grinding head body moves up and down along the guide rail on the slewing seat through the rotating movement of the screw rod. A chuck and a grinding wheel are installed under the main shaft of the grinding head. The main shaft of the grinding head is driven by the grinding head motor and rotates through the belt transmission.

所述的磨削机构通过连接体与进给变速箱用螺栓连接,最终实现与回转盘连接在一起。The grinding mechanism is connected with the feed gearbox by bolts through the connecting body, and is finally connected with the rotary table.

所述的通过连接体与进给变速箱连结的磨头体的中心线分别与回转盘和固定盘的中心线平行;所述的连接体的中心线分别与回转盘和固定盘的中心线垂直。The centerlines of the grinding head body connected to the feed gearbox through the connecting body are respectively parallel to the centerlines of the rotary disk and the fixed disk; the centerlines of the described connecting body are respectively perpendicular to the centerlines of the rotary disk and the fixed disk .

所述的回转机构上进给变速箱的一端安装磨头,而相对的另一端安装有用来平衡磨头和连接体重量的支架和平衡配重机构。One end of the feed gearbox on the slewing mechanism is equipped with a grinding head, and the opposite end is equipped with a bracket and a balance counterweight mechanism for balancing the weight of the grinding head and the connecting body.

所述的平衡配重可沿支架上的导轨作位置调整以达到最佳配重效果的目的。The position of the balance counterweight can be adjusted along the guide rail on the bracket to achieve the best counterweight effect.

所述的进刀丝杠具有粗进刀和微调进刀,使其分别满足粗、精磨削时的进刀需要。The feed screw has rough feed and fine adjustment feed, so that it can meet the needs of feed during rough and fine grinding respectively.

具有上述特殊结构的一种用于立车圆导轨的磨削加工装置具有以下优点:A grinding device for vertical lathe circular guide rails with the above special structure has the following advantages:

1、该磨削加工装置采用机动磨削加工,节约了大量的人力资源。1. The grinding processing device adopts motorized grinding processing, which saves a lot of human resources.

2、该磨削加工装置采用机动磨削加工,质量稳定性好,在保证加工精度的前提下极大的减少了加工时间,提高生产效率。2. The grinding processing device adopts motorized grinding processing, which has good quality stability, greatly reduces processing time and improves production efficiency under the premise of ensuring processing accuracy.

附图说明Description of drawings

下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:

图1为本发明一种用于立车圆导轨的磨削加工装置的结构示意图。Fig. 1 is a schematic structural view of a grinding device for vertical lathe circular guide rails according to the present invention.

在图1中,1:磨头体;2:磨头主轴;3:回转滑座;4:进刀丝杠;5:连接体;6:进给变速箱;7:花键轴;8:定心轴套;9:回转盘;10:固定盘;11:进给电机;12:变速手柄;13:支架;14:平衡配重;15:砂轮夹盘;16:砂轮;17:磨头电机。In Figure 1, 1: grinding head body; 2: grinding head spindle; 3: rotary slide; 4: feed screw; 5: connecting body; 6: feed gearbox; 7: spline shaft; 8: Centering sleeve; 9: Rotary disc; 10: Fixed disc; 11: Feed motor; 12: Shift handle; 13: Bracket; 14: Balance weight; 15: Grinding wheel chuck; 16: Grinding wheel; 17: Grinding head motor.

具体实施方式Detailed ways

图1所示是一种用于立车圆导轨的磨削加工装置的结构示意图,该磨削加工装置主要包括三个部分:定位机构、回转机构和磨削机构。Figure 1 is a schematic structural view of a grinding device for circular guide rails of vertical lathes. The grinding device mainly includes three parts: a positioning mechanism, a turning mechanism and a grinding mechanism.

定位机构为可与立车基座相吻合的定心轴套和固定盘10,固定盘10可通过螺栓固定连接在立车基座上。The positioning mechanism is a centering axle sleeve and a fixed disc 10 that can match the base of the vertical car, and the fixed disc 10 can be fixedly connected to the base of the vertical car by bolts.

回转机构包括进给变速箱6、回转盘9和进给电机11,进给变速箱6通过螺栓与回转盘9连接,回转盘9可沿固定盘10上的导轨作回转运动,进给电机11安装在进给变速箱6的顶部,并通过传动装置驱动回转盘作回转运动。进给电机11安装在进给变速箱6的顶端,并通过蜗轮蜗杆传动装置控制回转盘9的回转运动;整个回转机构通过进给电机11在固定盘10上作旋转运动。回转机构上进给变速箱6的一端安装磨头1,而相对的另一端安装有用来平衡磨头和连接体重量的支架和平衡配重机构。The rotary mechanism includes a feed gearbox 6, a rotary disk 9 and a feed motor 11. The feed gearbox 6 is connected to the rotary disk 9 by bolts. The rotary disk 9 can rotate along the guide rail on the fixed disk 10. It is installed on the top of the feed gearbox 6, and drives the rotary table to rotate through the transmission device. The feed motor 11 is installed on the top of the feed gearbox 6, and controls the rotary motion of the rotary disk 9 through a worm gear transmission; the whole rotary mechanism rotates on the fixed disk 10 through the feed motor 11. One end of the feed gearbox 6 on the slewing mechanism is equipped with the grinding head 1, and the opposite end is equipped with a support and a balance counterweight mechanism for balancing the weight of the grinding head and the connecting body.

由磨头1、进给丝杆4、回转滑座3和连接体5组成的磨削装置通过连接体5连接在进给变速箱6上;并通过螺栓固接在回转盘9上,连接体5与进给变速箱6采用螺栓连接。磨头体1的主轴旋转是由磨头电机10通过皮带传动直接带动,磨头体1通过进给丝杆4沿回转滑座3上的导轨作上下进刀运动。The grinding device consisting of the grinding head 1, the feed screw 4, the rotary slide 3 and the connecting body 5 is connected to the feed gearbox 6 through the connecting body 5; 5 and the feed gearbox 6 are connected by bolts. The main shaft rotation of the grinding head body 1 is directly driven by the grinding head motor 10 through the belt drive, and the grinding head body 1 moves up and down along the guide rail on the rotary slide 3 through the feed screw 4.

使用时,将该种用于立车基座圆导轨的磨削加工装置安装在立车基座上,调节平衡配重14的位置,使该装置重量平衡;通过磨头电机17的驱动,使磨头主轴2旋转,通过进给电机11驱动回转盘9绕固定盘10作回转运动,对立车基座圆导轨进行磨削加工;通过手动控制进给丝杆4的旋转控制磨头体1的进给量。进刀丝杠4具有粗进刀和微调进刀,使其分别满足粗、精磨削时的进刀需要。During use, this kind of grinding processing device used for the circular guide rail of the vertical lathe base is installed on the vertical lathe base, and the position of the balance counterweight 14 is adjusted to make the device weight balanced; through the driving of the grinding head motor 17, the The main shaft 2 of the grinding head rotates, and the rotary disk 9 is driven to rotate around the fixed disk 10 by the feed motor 11, and the circular guide rail of the vertical lathe base is ground; the rotation of the grinding head body 1 is controlled by manually controlling the rotation of the feed screw 4 Feed rate. Feed screw 4 has rough feed and fine-tuning feed, so that it meets the needs of feed during rough and fine grinding respectively.

用原来的人工推模,人工刮研加工改为用该装置机动磨削加工,大大减少了加工时间,提高加工效率,同时保证加工精度,而且操作方便,节约了大量的人力、物力,提高了生产效率。The original manual mold pushing and manual scraping were changed to motorized grinding with this device, which greatly reduced the processing time, improved the processing efficiency, ensured the processing accuracy, and was easy to operate, saving a lot of manpower and material resources, and improved the Productivity.

Claims (6)

1. abrasive machining device that is used for vertical lathe round guide-rail, it is characterized in that: this abrasive machining device comprises the detent mechanism that is installed on the vertical lathe pedestal and the slew gear that can rotate around the detent mechanism guide rail, one end of slew gear is equipped with grinding mechanism, and the other end is equipped with counterweight (14); Centering axle sleeve (8) and the fixed disk (10) of described detent mechanism for matching with the vertical lathe pedestal, fixed disk (10) can be bolted to connection on the vertical lathe pedestal; Described slew gear comprises feed change case (6), rotary disk (9) and feeding motor (11), feed change case (6) is connected with rotary disk (9) by bolt, rotary disk (9) can be done gyration along the guide rail on the fixed disk (10), feeding motor (11) is installed in the top of feed change case (6), and does gyration by actuator drives rotary disk (9); Described transmission device be feeding motor (11) by a series of worm and gears and gear drive, drive rotary disk (9) through splined shaft (7) and do gyration, and can pass through the operation change swivel feeding speed of gear change hand lever (12) around centering axle sleeve (8); Described grinding mechanism comprises grinding head body (1), grinding spindle (2), feed screw mandrel (4), rotary slide base (3) and connector (5), grinding head body (1) rotatablely moving by feed screw mandrel (4), do feed campaign up and down along the guide rail on the rotary slide base (3), grinding spindle (2) below is equipped with chuck (15) and emery wheel (16), grinding spindle (2) is driven by grinding head motor (17), rotates by belt transmission.
2. a kind of abrasive machining device that is used for vertical lathe round guide-rail according to claim 1 is characterized in that: described grinding mechanism is connected with bolt with feed change case (6) by connector (5), and final the realization links together with rotary disk (9).
3. a kind of abrasive machining device that is used for vertical lathe round guide-rail according to claim 2 is characterized in that: the center line of described grinding head body (1) by the binding of connector (5) and feed change case (6) is parallel with the center line of fixed disk (10) with rotary disk (9) respectively; The center line of described connector (5) is vertical with the center line of fixed disk (10) with rotary disk (9) respectively.
4. according to the described a kind of abrasive machining device that is used for vertical lathe round guide-rail of each claim of claim 1-3, it is characterized in that: an end of feeding gearbox is installed bistrique on the described slew gear, and the relative other end is equipped with and is used for the support (13) and the counterweight (14) of balance bistrique and connector weight.
5. a kind of abrasive machining device that is used for vertical lathe round guide-rail according to claim 4 is characterized in that: described counterweight (14) can be done the position adjustment to reach the purpose of best counterweight effect along the guide rail on the support (13).
6. according to the described a kind of abrasive machining device that is used for vertical lathe round guide-rail of each claim of claim 1-3, it is characterized in that: described feed screw mandrel (4) has coarse feed and fine setting feed, the feed needs when making it satisfy thick, fine ginding respectively.
CN2008101558541A 2008-10-17 2008-10-17 A grinding device for vertical lathe circular guide rail Expired - Fee Related CN101456147B (en)

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Application Number Priority Date Filing Date Title
CN2008101558541A CN101456147B (en) 2008-10-17 2008-10-17 A grinding device for vertical lathe circular guide rail

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Application Number Priority Date Filing Date Title
CN2008101558541A CN101456147B (en) 2008-10-17 2008-10-17 A grinding device for vertical lathe circular guide rail

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CN101456147B true CN101456147B (en) 2011-02-16

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101804599B (en) * 2010-03-10 2012-05-23 中国科学院光电技术研究所 Micro stepless speed regulating grinding device for common large vertical lathe
CN101797707B (en) * 2010-04-09 2012-01-04 中国科学院光电技术研究所 Finish machining device for inner hole of large-caliber optical primary mirror
CN113770733B (en) * 2021-09-30 2024-06-28 齐重数控装备股份有限公司 Numerical control heavy horizontal turning grinder cutter head structure
CN117943939B (en) * 2024-03-27 2024-06-18 西南交通大学 Test device based on passive peak clipping and polishing

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