CN202029245U - Six-wheel multiple-rope diamond bead stringing saw - Google Patents
Six-wheel multiple-rope diamond bead stringing saw Download PDFInfo
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- CN202029245U CN202029245U CN2011201465883U CN201120146588U CN202029245U CN 202029245 U CN202029245 U CN 202029245U CN 2011201465883 U CN2011201465883 U CN 2011201465883U CN 201120146588 U CN201120146588 U CN 201120146588U CN 202029245 U CN202029245 U CN 202029245U
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Abstract
The utility model discloses a six-wheel multiple-rope diamond bead stringing saw which comprises a main movement mechanism, a feeding mechanism, positioning wheels, a subframe and a main body frame, wherein a feeding support plate is arranged at each of the two sides of the main body frame, the feeding mechanism is arranged at the upper end of the main body frame, and the feeding support plates at the two sides are respectively connected with the feeding mechanism; and the subframe is fixed on the two feeding support plates, a driving wheel and a tensioning wheel are respectively arranged at the left side and the right side of the subframe, two positioning wheels are respectively arranged at the upper side and the lower side of the subframe, a main motor is connected with the driving wheel by a transmission device, the tensioning wheel is connected with a telescopic hydraulic cylinder, more than two rope grooves are respectively arranged on the driving wheel and the tensioning wheel as well as the positioning wheels, and bead stringing ropes are wound among the rope grooves of the respective wheels. In the diamond bead stringing saw, diameters of the driving wheel and the tensioning wheel are reduced, and wrap angles of the bead stringing ropes on the driving wheel and the tensioning wheel are increased so that the transmission is stable; the deformation of the wheel axle is reduced, so that the machining accuracy of plates is improved; besides, the six-wheel multiple-rope diamond bead stringing saw has the characteristics of reasonable structure, high machining efficiency and stableness in work.
Description
Technical field
The utility model relates to a kind of many ropes diamond wire saw that is used for the cutting of stone material stock board, belongs to the masonry slab technical field of processing equipment.
Background technology
Cut the field at granite and the big bladed saw of marble specification, traditional process equipment is sand saw and buhl saw.Along with the development of string bead saw sawing sheet material technology, the diamond wire saw of restricting has been obtained certain achievement more in the application of the big plate of batch sawing.Many rope diamond wire saws are that many beading ropes are installed on same equipment, when the big plate of batch machining specification, compare advantage such as have the efficient height, equipment is simple to operate, low in the pollution of the environment, discarded object is few with sand saw, buhl saw, represented the big bladed saw of granite specification to cut the development trend of processing.But existing many rope diamond wire saws also exist deficiencies such as complex structure, operation is constant, efficient is low, are difficult to adapt to granite, the big plate of marble and constantly use widely, and this has higher requirement to sawing device.
In existing technology, that Chinese patent ZL2009200191380 discloses is a kind of " two-wheeled restrict diamond string saw " more, though should well realize purpose of design by many rope diamond wire saws, but because the big plate height of granite of actual demand reaches 2.2 meters, when 2.2 meters high sheet material of processing, the driving wheel of this scheme, the diameter of follower must be greater than 2.2 meters.The wheel manufacture difficulty that diameter is 2.2 meters is big, cost is high, and difficulty is installed.So the height of this scheme machining sheet is restricted.That ZL 2008202264540 discloses is a kind of " four-wheel restrict diamond string saw " more, though the diameter of this each gyroscope wheel of scheme is less, relatively easy when processing and manufacturing, however since beading rope to cross the cornerite of each gyroscope wheel less, the peak power of transmission is restricted; Number of spare parts is more and need the part of accurate manufacturing processing more, has reduced the reliability of equipment.That ZL 2008202264521 discloses is a kind of " three-wheel restrict diamond string saw " more, compares with the two-wheeled organization plan, and the manufacturing processing cost of regulating wheel obtains very big reduction.But tension wheel shaft bearing raceway diameter is bigger, if the bearing rotating speed is too high, External Cordon Line speed is bigger, can make bearing heating serious, surpasses the limit speed of bearing.
Summary of the invention
The utility model provides a kind of high efficiency, easy-operating six to take turns many rope diamond wire saws at the deficiency that existing many rope diamond wire saws exist.
The utility model is realized by following technical solution:
This six is taken turns many rope diamond wire saws and comprises main motion mechanism, feed mechanism, locating wheel, sub-frame and main body frame, the both sides of main body frame all are equipped with the feeding supporting plate, feed mechanism is installed in the main body frame upper end, and feeding supporting plate in both sides all is connected with feed mechanism; Sub-frame is fixed on two feeding supporting plates, the left and right sides of sub-frame is separately installed with driving wheel and regulating wheel, the both sides up and down of sub-frame all are equipped with two locating wheels, main motion mechanism comprises the driving wheel of the main motor that is installed on the side feeding supporting plate and sub-frame one side and is installed in telescopic hydraulic cylinder on the opposite side feeding supporting plate and the regulating wheel of sub-frame opposite side, main motor is connected with driving wheel by transmission device, regulating wheel is connected with telescopic hydraulic cylinder, driving wheel, be equipped with plural grooving on regulating wheel and the locating wheel, be wound with beading rope between the grooving of each wheel.
Feed mechanism comprises feeding motor, feeding power transmission shaft and feed screw pair of nut, the feeding motor is connected with the feeding power transmission shaft, the two ends of feeding power transmission shaft all are connected with two feed screws by Bevel Gear Transmission, every feed screw respectively be installed in both sides feeding supporting plate on nut be connected.
Regulating wheel adopts the split blade type structure, and independently of one another with the monolithic regulating wheel of a grooving, every regulating wheel all is connected with telescopic hydraulic cylinder.Can realize the independent tensioning of every beading rope like this, make the tension value of every beading rope be in dynamic balance state all the time.
Locating wheel adopts the split blade type structure, and is independently of one another with the monolithic locating wheel of a grooving, and every locating wheel all is connected with the location wheel shaft by a bearing.
The utility model is installed in driving wheel, regulating wheel and locating wheel on the sub-frame, driving wheel and two locating wheels are isosceles triangle, regulating wheel and other two locating wheels also are isosceles triangle, this structure can make the diameter of driving wheel and regulating wheel reduce, increase the cornerite of beading rope on driving wheel and regulating wheel, make transmission stable, reduced the distortion of wheel shaft, improved the machining accuracy of sheet material, have reasonable in design, working (machining) efficiency is high, the characteristics of working stability.
Description of drawings
Fig. 1 is the structural representation that the utility model six is taken turns many rope diamond wire saws.
Fig. 2 is the left view of Fig. 1.
Among the figure, 1, column, 2, crossbeam, 3, driving wheel, 4, regulating wheel, 5, locating wheel, 6, telescopic hydraulic cylinder, 7, the feeding supporting plate, 8, main motor, 9, the feeding motor, 10, the feeding power transmission shaft, 11, feed screw, 12, the locating wheel bracing frame, 13, sub-frame, 14, beading rope, 15, grooving.
The specific embodiment
As depicted in figs. 1 and 2, of the present utility model six take turns how the rope diamond wire saws mainly comprise main body frame, sub-frame 13, feeding supporting plate, main motion mechanism and the feed mechanism of being made up of column 1 and crossbeam 2.About crossbeam 2 is installed in by bolt on two columns 1, form the restrict main body frame of diamond wire saw of the utility model more.About be equipped with feeding supporting plate 7 on two columns 1, sub-frame 13 is fixed on two feeding supporting plates 7, the left and right sides of sub-frame 13 is separately installed with driving wheel 3 and regulating wheel 4, and the upper and lower sides of sub-frame 13 all is equipped with two locating wheels 5 by locating wheel bracing frame 12.Driving wheel 3, regulating wheel 4 and four locating wheels 5 totally six wheel shafts that link to each other just are installed on the sub-frame 13 like this, reduce distortion and strengthen the main motion mechanism stability.Driving wheel 3 and two locating wheels 5 are isosceles triangle, and regulating wheel 4 and other two locating wheels 5 also are isosceles triangle, and this structure can make the diameter of driving wheel and regulating wheel reduce, and increase the cornerite of beading rope on driving wheel and regulating wheel, make transmission stable.Regulating wheel 4 is connected with telescopic hydraulic cylinder 6 on being installed in the feeding supporting plate, and telescopic hydraulic cylinder 6 drives regulating wheel 4 left and right sides telescopic movings in the horizontal direction.Regulating wheel 4 adopts the split blade type structure, and independently of one another with the monolithic regulating wheel of a grooving, every regulating wheel all is connected with telescopic hydraulic cylinder 6, and hydraulic cylinder is fixed on the mounting bracket of regulating wheel 4, and its piston rod is connected with the interior ring of monolithic regulating wheel.Start telescopic hydraulic cylinder 6, make telescopic hydraulic cylinder 6 promote to encircle in the regulating wheel, drive every regulating wheel and move, realize the independent tensioning of every beading rope according to the force value of setting.Every regulating wheel all withstands on the beading rope 14, makes beading rope 14 have suitable tension value by the length that changes beading rope 14, makes the tension value of beading rope 14 be in dynamic balance state all the time.Four locating wheels 5 also adopt the split blade type structure, and are independently of one another with the monolithic locating wheel of a grooving, and every locating wheel all is bearing on the wheel shaft of location by a rolling bearing, guarantees positioning accuracy and machining accuracy.Driving wheel 3 adopts monolithic construction.Be evenly equipped with grooving identical more than two on driving wheel 3, regulating wheel 4, the locating wheel 5.Be connected with beading rope 14 between driving wheel 3 and the regulating wheel 4, control the Working position of beading rope 14 by locating wheel 5, the maximum height of the waste material of vertical range control processing of adjacent two locating wheels 5, the Breadth Maximum of the waste material of horizontal range control processing of adjacent two locating wheels 5.Main motor 8 also is installed on the feeding supporting plate of right column, and the output shaft of main motor 8 links to each other by the main shaft of shaft coupling with driving wheel 3.Main motor 8 drives driving wheel 3 rotations by shaft coupling, driving wheel 3 drives regulating wheel 4, locating wheel 5 rotations by beading rope 14, beading rope 14 forms a closed loop gyration along the external peripheral surface of driving wheel 3, regulating wheel 4 and locating wheel 5 like this, constitutes the main motion mechanism of string bead saw.
The feed mechanism of being made up of feeding motor 9, feeding power transmission shaft 10 and feed screw 11 is installed on the crossbeam 2.Feed screw 11 be installed in nut on the feeding supporting plate 7 screw pair that partners.Feeding motor 9 drives 10 rotations of two feeding power transmission shafts by bevel-gear sett, two feeding power transmission shafts 10 drive feed screw 11 rotations by bevel-gear sett respectively, two feeding supporting plates 7 moved up and down along the column of installing separately about feed screw 11 drove by the feed screw pair of nut, realized the feed motion of string bead saw.Main motor 8 and feeding motor 9 adopt AC induction motor, frequency control.
During operation, rough stone block to be processed is fixed on the waste truck below the string bead saw, waste truck moves to behind the positions suitable below the beading rope 14 fixing.Telescopic hydraulic cylinder 6 is returned to initial position, load onto two beading ropes, adjust in the grooving of two beading ropes on each drives such as driving wheel 3, regulating wheel 4 and occupy correct position.Start Hydraulic Station, make telescopic hydraulic cylinder 6 reach suitable position, guarantee that the shortest beading rope has the tension value less than the work tensile force, locking telescopic hydraulic cylinder 6.Start the hydraulic cylinder of regulating wheel 4, make every regulating wheel 4 independent tensionings beading rope separately, make every beading rope have suitable tension value.According to the procedure starting device that writes, main motor 8 drives beading rope and rotates at a high speed, and feeding motor 9 drives beading rope and does the bottom and top feed motion.Behind the intact rough stone block of sawing, turn off main motor, beading rope returns to the initial manufacture position, closes Hydraulic Station, transports waste truck, and whole process is finished.
Claims (4)
1. take turns many rope diamond wire saws for one kind six, comprise main motion mechanism, feed mechanism, locating wheel, sub-frame and main body frame, the both sides of main body frame all are equipped with the feeding supporting plate, and feed mechanism is installed in the main body frame upper end, and feeding supporting plate in both sides all is connected with feed mechanism; It is characterized in that: sub-frame is fixed on two feeding supporting plates, the left and right sides of sub-frame is separately installed with driving wheel and regulating wheel, the both sides up and down of sub-frame all are equipped with two locating wheels, main motion mechanism comprises the driving wheel of the main motor that is installed on the side feeding supporting plate and sub-frame one side and is installed in telescopic hydraulic cylinder on the opposite side feeding supporting plate and the regulating wheel of sub-frame opposite side, main motor is connected with driving wheel by transmission device, regulating wheel is connected with telescopic hydraulic cylinder, driving wheel, be equipped with plural grooving on regulating wheel and the locating wheel, be wound with beading rope between the grooving of each wheel.
2. according to claim 1 six take turns many rope diamond wire saws, it is characterized in that: described feed mechanism comprises feeding motor, feeding power transmission shaft and feed screw pair of nut, the feeding motor is connected with the feeding power transmission shaft, the two ends of feeding power transmission shaft all are connected with two feed screws by Bevel Gear Transmission, every feed screw respectively be installed in both sides feeding supporting plate on nut be connected.
3. according to claim 1 six take turns many rope diamond wire saws, it is characterized in that: described regulating wheel adopts the split blade type structure, monolithic regulating wheel with a grooving is independently of one another, every regulating wheel all is connected with telescopic hydraulic cylinder, can realize the independent tensioning of every beading rope like this, make the tension value of every beading rope be in dynamic balance state all the time.
4. according to claim 1 six take turns many rope diamond wire saws, and it is characterized in that: described locating wheel adopts the split blade type structure, and is independently of one another with the monolithic locating wheel of a grooving, and every locating wheel all is connected with the location wheel shaft by a bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201465883U CN202029245U (en) | 2011-05-10 | 2011-05-10 | Six-wheel multiple-rope diamond bead stringing saw |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011201465883U CN202029245U (en) | 2011-05-10 | 2011-05-10 | Six-wheel multiple-rope diamond bead stringing saw |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202029245U true CN202029245U (en) | 2011-11-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011201465883U Expired - Fee Related CN202029245U (en) | 2011-05-10 | 2011-05-10 | Six-wheel multiple-rope diamond bead stringing saw |
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| CN (1) | CN202029245U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753719A (en) * | 2014-01-21 | 2014-04-30 | 长沙通石达机械制造有限公司 | Combined wire saw |
| CN114473384A (en) * | 2022-04-15 | 2022-05-13 | 泉州信息工程学院 | Precision machining process for main motor supporting plate hole system of numerical control mine rope saw |
-
2011
- 2011-05-10 CN CN2011201465883U patent/CN202029245U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753719A (en) * | 2014-01-21 | 2014-04-30 | 长沙通石达机械制造有限公司 | Combined wire saw |
| CN103753719B (en) * | 2014-01-21 | 2015-12-02 | 长沙通石达机械制造有限公司 | Combined rope saw |
| CN114473384A (en) * | 2022-04-15 | 2022-05-13 | 泉州信息工程学院 | Precision machining process for main motor supporting plate hole system of numerical control mine rope saw |
| CN114473384B (en) * | 2022-04-15 | 2022-12-09 | 泉州信息工程学院 | Precision machining process for main motor supporting plate hole system of numerical control mine rope saw |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111109 Termination date: 20140510 |