CN213833836U - Old belt winding recovery device - Google Patents
Old belt winding recovery device Download PDFInfo
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- CN213833836U CN213833836U CN202022132347.5U CN202022132347U CN213833836U CN 213833836 U CN213833836 U CN 213833836U CN 202022132347 U CN202022132347 U CN 202022132347U CN 213833836 U CN213833836 U CN 213833836U
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- frame
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- old belt
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Abstract
The utility model discloses an old belt winding recovery unit belongs to old belt winding field, including base, installation pole, mounting bracket, speed reducer, motor power, axis of rotation, have power translation mechanism, carriage, centre gripping axle, winding roller, fixing bolt. The utility model discloses a driving axis of rotation after the speed reducer slows down is passed through in the work of motor power and is rotated, and then drives the winding roller and rotate, and then will fix the old belt on the winding roller and twine, utilize the bolt fastening on the installation pole through the mounting bracket, the carriage passes through the bolt fastening on having power translation mechanism, is convenient for separately transport the part of this device when this device of dismouting, through having power translation mechanism, the accessible has power translation mechanism translation and then makes the winding roller drop and the installation more convenient when the winding roller is installed.
Description
Technical Field
The utility model relates to an old belt winding field, especially an old belt winding recovery unit.
Background
The western coal and electricity group belongs to three coal mines, namely: coal yields of two mines, Tangjiahui mine and Pojiang sea mine are 900 ten thousand tons, 900 ten thousand tons and 300 ten thousand tons respectively. However, in recent years, due to the long mining year limit, especially the underground production working face of the bicolor ore is arranged far away at present, wherein the transportation length of the farthest coal mining working face from a wellhead belt reaches 3000m, and a large amount of old belt recovery work is required when the belt face of the belt conveyor is replaced every time. The belt of the belt conveyor is difficult to recover the winding belt due to the limitation of the working environment;
the existing method of carrying the folded loaded car manually needs a winch to pull and match. The method has the advantages of high physical labor intensity, low working efficiency and serious potential safety hazard, and the belt is easy to damage or deform when being dragged by the steel wire rope. In addition, most of the method needs to cut the belt into sections of not more than 100m, so that the whole belt is difficult to recover, and the workload is further increased. Therefore, the development of the old belt winding device for the mining belt conveyor has very important significance for reducing heavy physical labor of workers, improving labor productivity and perfecting a safety guarantee system.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the problem of proposing in the background art, designed an old belt winding recovery unit.
The technical scheme of the utility model is that the waste belt winding recovery device comprises a base, an installation rod, an installation rack, a speed reducer, a power motor, a rotating shaft, a powered translation mechanism, a sliding rack, a clamping shaft, a winding roller and a fixing bolt, wherein the installation rod is vertically arranged on the upper surface of the left part of the base, the installation rack is fixedly arranged at the upper end of the installation rod through the bolt, the speed reducer is fixedly arranged at the left side of the installation rack, the power motor is fixedly arranged on the installation rack, the output shaft of the power motor is connected with the input end of the speed reducer, the rotating shaft can be transversely inserted on the installation rack and is fixedly connected with the output end of the speed reducer, the powered translation mechanism is fixedly arranged at the left side of the base, the sliding rack is fixedly arranged on the powered translation mechanism through the bolt, the clamping shaft can be rotatably inserted on the sliding rack, the winding roller is inserted and arranged between the rotating shaft and the clamping shaft, and the four fixing bolts are transversely arranged on the outer surface of the winding roller at equal intervals.
Furthermore, the power translation mechanism comprises a fixing frame, a guide rail, a sliding block, a speed reducing motor and a power screw rod, wherein the fixing frame is installed at the right part of the upper surface of the base, the guide rail is fixedly installed in the middle of the fixing frame, the sliding block is sleeved on the guide rail in a sliding mode, the speed reducing motor is fixedly installed at the left side of the fixing frame, the power screw rod is rotatably inserted into the fixing frame and penetrates through the sliding block in an engaged mode, and the power screw rod is connected with the output end of the speed reducing motor.
Furthermore, the right end of the rotating shaft and the left end of the clamping shaft are in the same shape and are of polygonal conical structures, rolling grooves are formed in the winding roller and are of polygonal structures and are formed in the two sides of the winding roller, and the rotating shaft and the clamping shaft are of polygonal rod-shaped structures corresponding to the shapes of the rolling grooves.
Furthermore, the mounting frame is of a rectangular flange-shaped structure at the joint of the mounting frame and the mounting rod through bolts.
Further, the mounting frame and the sliding frame are provided with lifting rings, and the two lifting rings are fixedly mounted at the upper ends of the mounting frame and the sliding frame respectively.
Advantageous effects
The utility model provides an old belt winding recovery device, which has the following beneficial effects that the device drives the rotating shaft to rotate through the speed reduction of a speed reducer by the work of a power motor through the structural design of the device, further drives the winding roller to rotate, further winds the old belt fixed on the winding roller, and further solves the winding recovery problem of the old belt;
the mounting frame is fixed on the mounting rod through bolts, the sliding frame is fixed on the power translation mechanism through bolts, parts of the device can be conveniently and separately transported when the device is dismounted, and hoisting is facilitated through the hanging rings at the upper ends of the mounting frame and the sliding frame;
through having power translation mechanism, the accessible has power translation mechanism translation and then makes the winding roller drop and install more convenient when the installation winding roller, fixes the winding roller through sliding cartridge, compares in the dismouting of being convenient for of current fixed mounting mode.
Drawings
FIG. 1 is a schematic structural view of an old belt winding and recovering device of the present invention;
FIG. 2 is a schematic cross-sectional view of the winding roller of the present invention;
fig. 3 is a schematic side sectional structure view of the slide block of the present invention.
In the figure, 1, a base; 2. mounting a rod; 3. a mounting frame; 4. a speed reducer; 5. a power motor; 6. a rotating shaft; 7. a carriage; 8. a clamping shaft; 9. a winding roller; 10. fixing the bolt; 11. A fixed mount; 12. a guide rail; 13. a slider; 14. a reduction motor; 15. a power screw; 16. A rolling groove; 17. a lifting ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper/lower end", "inner", "outer", "front end", "rear end", "both ends", "one end", "the other end" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly stated or limited otherwise, the terms "mounted," "disposed/sleeved," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, the present invention provides a technical solution: a waste belt winding recovery device comprises a base 1, an installation rod 2, an installation frame 3, a speed reducer 4, a power motor 5, a rotating shaft 6, a power translation mechanism, a sliding frame 7, a clamping shaft 8, a winding roller 9 and a fixing bolt 10, wherein the installation rod 2 is vertically installed on the upper surface of the left part of the base 1, the installation frame 3 is fixedly installed at the upper end of the installation rod 2 through the bolt, the speed reducer 4 is fixedly installed at the left side of the installation frame 3, the power motor 5 is fixedly installed on the installation frame 3, an output shaft of the power motor is connected with an input end of the speed reducer 4, the rotating shaft 6 can be rotatably and transversely inserted on the installation frame 3 and is fixedly connected with an output end of the speed reducer 4, the power translation mechanism is fixedly installed at the left side of the base 1, the sliding frame 7 is fixedly installed on the power translation mechanism through the bolt, the clamping shaft 8 can be rotatably inserted on the sliding frame 7, the winding roller 9 is embedded and installed between the rotating shaft 6 and the clamping shaft 8, the four fixing bolts 10 are transversely arranged on the outer surface of the winding roller 9 at equal intervals, wherein YBX3-112M-4 power motor 5 is selected, 4kW power is obtained, and 1430r/min rotating speed is obtained.
The utility model discloses in, there is power translation mechanism including mount 11, guided way 12, slider 13, gear motor 14, power screw 15, mount 11 installs in 1 upper surface right part of base, guided way 12 fixed mounting is in the middle of mount 11, slider 13 slip suit is on guided way 12, gear motor 14 fixed mounting is in mount 11 left side, the rotatable cartridge of power screw 15 is on mount 11 and the interlock passes slider 13, power screw 15 is connected with gear motor 14 output, wherein, gear motor 14 chooses for use and exchanges asynchronous gear motor, in operation, gear motor 14 rotates through power screw 15 and drives slider 13 left or right movement on guided way 12 of slider 13 on mount 11 through positive and negative rotation.
The utility model discloses in, 6 right-hand members of axis of rotation and the same and polygon taper structure of 8 left ends shapes of centre gripping axle are equipped with roll groove 16 on the winding roller 9, and roll groove 16 is polygonized structure and opens in winding roller 9 both sides, and axis of rotation 6 and centre gripping axle 8 are the shaft-like structure of polygon that corresponds with the 16 shapes in roll groove, and then insert roll groove 16 in through axis of rotation 6 and centre gripping axle 8, and then fix winding roller 9.
The utility model discloses in, mounting bracket 3 is rectangle flange column structure through the bolt with 2 junctions of installation pole, and then is convenient for fix between mounting bracket 3 and installation pole 2.
The utility model discloses in, be equipped with rings 17 on mounting bracket 3 and the carriage 7, two rings 17 are fixed mounting in mounting bracket 3 and carriage 7 upper end respectively, and then are convenient for hoist and mount 3 positions of mounting bracket and carriage 7 positions through rings 17.
All the electrical components in the present application are connected with the power supply adapted to the electrical components through the wires, and an appropriate controller should be selected according to actual conditions to meet control requirements, and specific connection and control sequences.
In this embodiment:
the device can be integrally transported or assembled on site after being disassembled and transported according to the condition;
after arriving at the site, arranging the tape coiling device at one end of the to-be-used belt, wherein the tape coiling device and the used belt are arranged on the same center line;
before use, the belt is lifted by a crane properly, and the balance of the belt is adjusted in the belt winding process to prevent the winding from deviating; in use, 4 holes are drilled on an old belt head, and the belt head is connected with 4 fixing bolts 10 on a winding roller 9 by iron wires; a starting button can be pressed to start the power motor 5 after the early warning is given to surrounding workers, the power motor 5 drives the rotating shaft 6 to rotate after being decelerated by the speed reducer 4, and then drives the winding roller 9 to rotate, and the whole old belt is driven to be wound on the winding roller 9 along with the rotation of the winding roller 9;
in the coiling process, whether the old belt deviates or not is observed at any time, the operation of the crane is adjusted, the operation condition of equipment and the operation condition of workers are observed, and the machine is stopped and processed when a problem is found; after the old belt is wound on the winding roller 9 to reach a certain length, the old belt is disconnected, and the old belt is wound and fixed by lead wires;
after the work is finished, the sliding frame 7 is driven by the power translation mechanism to move rightwards, so that the clamping shaft 8 is pulled out rightwards, the old belt roll is fixedly suspended by the sling crane before, when the clamping shaft 8 is completely pulled out and one end of the clamping shaft is pulled out for a distance, the sling crane drives the winding roller 9 and the old belt roll to integrally translate rightwards, so that the winding roller 9 is pulled out rightwards from the rotating shaft 6, and then the belt roll is lifted away to finish the work;
and after the work is finished, stopping the power supply, and cleaning the site.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Claims (5)
1. An old belt winding recovery device comprises a base (1), an installation rod (2), an installation frame (3), a speed reducer (4), a power motor (5), a rotating shaft (6), a power translation mechanism, a sliding frame (7), a clamping shaft (8), a winding roller (9) and a fixing bolt (10), and is characterized in that the installation rod (2) is vertically installed on the upper surface of the left part of the base (1), the installation frame (3) is fixedly installed at the upper end of the installation rod (2) through a bolt, the speed reducer (4) is fixedly installed on the left side of the installation frame (3), the power motor (5) is fixedly installed on the installation frame (3) and an output shaft of the power motor is fixedly connected with an input end of the speed reducer (4), the rotating shaft (6) can be rotated and transversely inserted on the installation frame (3) and is fixedly connected with an output end of the speed reducer (4), the power translation mechanism is fixedly installed on the left side of the base (1), the sliding frame (7) is fixedly installed on the power translation mechanism through bolts, the clamping shaft (8) is rotatably inserted into the sliding frame (7), the winding roller (9) is installed between the rotating shaft (6) and the clamping shaft (8) in an embedded mode, and the four fixing bolts (10) are transversely installed on the outer surface of the winding roller (9) at equal intervals.
2. The old belt winding recovery device according to claim 1, wherein the powered translation mechanism comprises a fixed frame (11), a guide rail (12), a sliding block (13), a speed reducing motor (14) and a power screw (15), the fixed frame (11) is installed at the right part of the upper surface of the base (1), the guide rail (12) is fixedly installed in the middle of the fixed frame (11), the sliding block (13) is slidably sleeved on the guide rail (12), the speed reducing motor (14) is fixedly installed at the left side of the fixed frame (11), the power screw (15) is rotatably inserted into the fixed frame (11) and meshed with the sliding block (13), and the power screw (15) is connected with the output end of the speed reducing motor (14).
3. The old belt winding and rewinding device according to claim 1, characterized in that the right end of the rotating shaft (6) and the left end of the clamping shaft (8) are identical in shape and have a polygonal conical structure, the winding roller (9) is provided with a rolling groove (16), the rolling groove (16) has a polygonal structure and is opened on both sides of the winding roller (9), and the rotating shaft (6) and the clamping shaft (8) have a polygonal rod-like structure corresponding to the shape of the rolling groove (16).
4. The old belt winding recovery device of claim 1, wherein the connection between the mounting rack (3) and the mounting rod (2) is a rectangular flange-like structure.
5. The old belt winding recovery device according to claim 1, wherein the mounting frame (3) and the sliding frame (7) are provided with hanging rings (17), and the two hanging rings (17) are fixedly arranged at the upper ends of the mounting frame (3) and the sliding frame (7) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022132347.5U CN213833836U (en) | 2020-09-25 | 2020-09-25 | Old belt winding recovery device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022132347.5U CN213833836U (en) | 2020-09-25 | 2020-09-25 | Old belt winding recovery device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213833836U true CN213833836U (en) | 2021-07-30 |
Family
ID=77006033
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022132347.5U Active CN213833836U (en) | 2020-09-25 | 2020-09-25 | Old belt winding recovery device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213833836U (en) |
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2020
- 2020-09-25 CN CN202022132347.5U patent/CN213833836U/en active Active
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