CN213803698U

CN213803698U - Rotary strickling treading device

Info

Publication number: CN213803698U
Application number: CN202022424574.5U
Authority: CN
Inventors: 孙云权; 黄先全; 张友均
Original assignee: Beijing Jingcheng Zhitong Robot Technology Co ltd
Current assignee: Beijing Jingcheng Zhitong Robot Technology Co ltd
Priority date: 2020-10-27
Filing date: 2020-10-27
Publication date: 2021-07-27
Anticipated expiration: 2030-10-27

Abstract

The utility model discloses a rotary strickle trampling device, which comprises a box body, wherein the side surface of the box body is provided with at least one strickle mechanism and a trampling mechanism; the scraping mechanism comprises a scraping plate which is connected with the box body in a sliding manner, and scraping strips which are vertically arranged are uniformly arranged on the scraping plate; a power mechanism for driving the scraper to lift is arranged in the box body; the travelling crane is connected with the box body through the suspension arm, the power mechanism drives the scraper to descend until the scraping strip extends out of the lower surface of the box body, the travelling crane drives the box body to move synchronously, and the scraping strip on the side surface of the box body pushes flat unsmooth fermented grains in the pit; after the flattening, the fermented grains are stepped on to be flattened by a stepping mechanism; compare in the artifical mode of pushing away flat and artifical trampling through the rake of tradition, the utility model discloses a strickle off the mechanism and trample the mechanism and can accomplish the automatic operation to the fermented grains unstrained spirits in the cellar for storing things pond, reduced artifical intensity of labour and operational risk, improved production efficiency, reduced manufacturing cost, just the utility model discloses simple structure, convenient operation, degree of automation is high.

Description

Rotary strickling treading device

Technical Field

The utility model belongs to the technical field of the making wine technique and specifically relates to a rotatory striking-off trampling device that is used for lees in cellar for storing things pond.

Background

The white spirit is a special distilled spirit in China, the special production process endows the Chinese white spirit with special flavor characteristics, the fragrant components are extremely complex, the components are various, and the content span is large, so that the white spirit can be named as the world distilled spirit. The solid-state white spirit is white spirit produced by adopting a solid matrix form in the main processes of cooking, saccharifying, fermenting, distilling and the like.

Fermentation is an important process in the process of brewing white spirit, and the taste of the white spirit is directly influenced by the quality of the fermentation. In the fermentation process, the saccharified fermented grains are transferred to a cellar pool. The method specifically comprises the following steps: and (4) filling the fermented grains into a hopper, hoisting the hopper to the upper part of the pit by a crane, and then finishing the dumping of the fermented grains. In the pouring process, the fermented grains in the cellar pool are in a hill shape, high in the middle, low in the edge and softer. Therefore, the fermented grains in the pit need to be scraped and stepped, wherein the scraping is to push the uneven fermented grains in the pit flat, and the purpose of stepping is to compact the fermented grains in the pit, discharge most of oxygen and ensure the normal metabolism of microorganisms in the pit. The traditional scraping and treading mode is as follows: workers push the uneven fermented grains to be flat through a rake; the worker steps on the fermented grains in the cellar pool by using the foot according to the self weight. Therefore, the traditional treading mode is high in labor intensity and low in efficiency.

SUMMERY OF THE UTILITY MODEL

Strike off to traditional manual work and trample the big and inefficiency technical problem of mode intensity of labour, the utility model provides a rotatory striking off tramples device can realize the automation of relevant operation.

The utility model adopts the technical proposal that: the rotary strickle treading device comprises a box body, wherein the side surface of the box body is provided with at least one strickle mechanism; the scraping mechanism comprises a scraping plate which is connected with the box body in a sliding manner, and scraping strips which are vertically arranged are uniformly arranged on the scraping plate; and a power mechanism for driving the scraper to lift is arranged in the box body. The travelling crane is connected with the box body through the suspension arm, the power mechanism drives the scraper to descend to the scraping strip to stretch out of the lower surface of the box body, the travelling crane drives the box body to move synchronously, and the scraping strip on the side surface of the box body pushes flat unsmooth fermented grains in the pit. Compare in the artifical mode that pushes away the tie through the rake of tradition, the utility model discloses reduced artifical intensity of labour and operational risk, improved production efficiency, reduced manufacturing cost, just the utility model discloses simple structure, convenient operation, degree of automation is high.

Furthermore, the power mechanism is an electric cylinder, and has the characteristics of compact structure, low cost, stable operation and the like.

Further, the ends of the wiper strip are tapered and taper away from the wiper blade. The scraping strip can be inserted into the fermented grains more smoothly.

Furthermore, the box body comprises a first box body and a second box body which are sequentially arranged from top to bottom, the first box body is connected with the second box body through a swing mechanism, and the first box body can drive the second box body to rotate in the horizontal direction through the swing mechanism. The mode is suitable for the condition of a strickle mechanism, and the strickle mechanism is arranged on any side surface of the second box body; because the cellar is mostly square, after the travelling crane drives the second box to move from one end of the cellar to the other end, the fermented grains under the second box cannot be scraped by the scraping strip, the second box is driven to rotate in the horizontal direction through the slewing mechanism, and the rotated scraping strip can complete scraping of the fermented grains under the second box through the driving of the travelling crane.

Further, the slewing mechanism comprises a slewing motor, a slewing reducer, a pinion and a slewing bearing, wherein the slewing motor, the slewing reducer and the pinion are arranged in the first box body and are sequentially connected, and the slewing bearing is arranged on the second box body and is connected with the pinion. The slewing bearing has the characteristics of strong bearing capacity, stable operation, low failure rate and the like.

Further, an adjusting mechanism for adjusting a gap between the pinion and the slewing bearing is arranged in the first box body. As the equipment is used for a longer time, abrasion among parts is inevitably caused, the gap between the pinion and the slewing bearing is changed, and the pinion and the slewing bearing cannot be well meshed. Therefore, the distance between the small gear and the slewing bearing can be adjusted by arranging the adjusting mechanism, the small gear and the slewing bearing are guaranteed to be meshed better, normal operation of equipment is further guaranteed, and the service life of the equipment is prolonged.

Furthermore, the adjusting mechanism comprises a motor mounting plate arranged in the first box body and an adjusting plate arranged outside the first box body, the rotary motor is arranged on the motor mounting plate, and the adjusting plate is connected with the motor mounting plate through bolts. The effect of adjusting the position of the motor mounting plate is achieved by selecting the adjusting plates with different thicknesses, and then the gap between the pinion and the slewing bearing is adjusted.

Further, a treading mechanism is arranged in the box body. The trampling mechanism is used for compacting the fermented grains in the cellar pool and discharging most of oxygen in the cellar pool to ensure the normal metabolism of microorganisms and the normal fermentation of the fermented grains in the cellar pool. Compare in the artifical mode of trampling of tradition, the utility model discloses reduced artifical intensity of labour and operational risk, improved production efficiency, reduced manufacturing cost, just the utility model discloses simple structure, convenient operation, degree of automation is high.

Furthermore, the treading mechanism comprises treading blocks which are uniformly arranged in the box body, and the bottoms of the treading blocks extend out of the lower surface of the box body. The trample block is driven to synchronously lift by matching the lifting of the running vehicle with the lifting of the box body, the fermented grains below the trample block are trampled, and the trample block has the advantages of simple structure, convenient manufacture and low cost.

Furthermore, the top of the treading block is connected with the box body through a steel wire rope. The advantage of connecting through the wire rope lies in making and trampling the piece and imitate artificial trampling mode as far as possible. In the process that the travelling crane drives the box body to descend, after the trampling block contacts the fermented grains, the travelling crane does not apply acting force and trampling the block, the trampling block completely utilizes the gravity of the trampling block to trample, the trampling transition can be avoided, oxygen in the cellar pool is completely eliminated, and the normal metabolism of the fermentation microorganisms is not facilitated. If the treading block is fixedly connected with the box body, the force and the treading block are exerted by the travelling crane, the force is not easy to control, and the oxygen can be completely eliminated due to excessive force; too little force does not exclude most of the oxygen and may also affect the normal metabolism of the fermenting microorganisms. Consequently the utility model discloses a preferably be connected through wire rope and box of stepping on the piece, this is also the utility model discloses an ingenious part.

The utility model has the advantages that:

1. the utility model discloses a strickle mechanism and trample the automatic operation that the mechanism can accomplish the unstrained spirits in cellar for storing things pond, reduced artifical intensity of labour and operational risk, improved production efficiency, reduced manufacturing cost, just the utility model discloses simple structure, convenient operation, degree of automation is high.

2. The utility model discloses a first box passes through rotation mechanism and can drive the rotation of second box at the horizontal direction, can satisfy the use of strickleing off the mechanism under the different work condition, has improved the commonality that the device used.

3. The utility model discloses a clearance between adjustable pinion of adjustment mechanism and the slewing bearing guarantees the better meshing of pinion and slewing bearing, and then guarantees the normal operation of equipment, helps improve equipment's life.

4. The utility model discloses a trample the piece and pass through wire rope and link to each other with the box, utilize to trample the gravity of piece self, let to trample the piece and imitate artificial mode of trampling as far as, guarantee the output of oxygen to make fermentation microorganism's normal metabolism.

Drawings

Fig. 1 is a perspective view of a first embodiment.

Fig. 2 is a front view of the first embodiment.

Fig. 3 is a bottom view of fig. 2.

Fig. 4 is a cross-sectional view a-a of fig. 2.

Fig. 5 is a schematic structural diagram of the second embodiment.

Labeled as:

1. a first case; 2. a second case; 3. a squeegee; 4. scraping the strips; 5. an electric cylinder; 6. a motor mounting plate; 7. an adjusting plate; 8. A treading block; 9. a wire rope;

101. a rotary motor; 102. a rotary speed reducer; 103. a pinion gear; 104. and (4) a slewing bearing.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

Example one

Referring to fig. 1-4, the rotary strickling trampling device of the utility model comprises a box body, wherein a strickling mechanism is arranged on any side surface of the box body; the scraping mechanism comprises a scraping plate 3 connected with the box body in a sliding manner, and scraping strips 4 which are vertically arranged are uniformly arranged on the scraping plate; and a power mechanism for driving the scraper to lift is arranged in the box body. The travelling crane is connected with the box body through the suspension arm, the power mechanism drives the scraper to descend to the scraping strip to stretch out of the lower surface of the box body, the travelling crane drives the box body to move synchronously, and the scraping strip on the side surface of the box body pushes flat unsmooth fermented grains in the pit. Compare in the artifical mode that pushes away the tie through the rake of tradition, the utility model discloses reduced artifical intensity of labour and operational risk, improved production efficiency, reduced manufacturing cost, just the utility model discloses simple structure, convenient operation, degree of automation is high.

Referring to fig. 4, the power mechanism of the present embodiment is an electric cylinder 5, and has the characteristics of compact structure, low cost, stable operation, and the like.

Referring to fig. 1, the end of the scraping bar 4 is tapered and gradually shrinks in the direction away from the scraping plate, so that the scraping bar can be more smoothly inserted into the fermented grains.

Referring to fig. 4, the box body of the present embodiment includes a first box body 1 and a second box body 2 sequentially arranged from top to bottom, the first box body 1 is connected to the second box body 2 through a swing mechanism, and the first box body can drive the second box body to rotate in a horizontal direction through the swing mechanism. Because the cellar is mostly square, after the travelling crane drives the second box to move from one end of the cellar to the other end, the fermented grains under the second box cannot be scraped by the scraping strip, the second box is driven to rotate in the horizontal direction through the slewing mechanism, and the rotated scraping strip can complete scraping of the fermented grains under the second box through the driving of the travelling crane.

Referring to fig. 4, the swing mechanism of the present embodiment includes a swing motor 101, a swing reducer 102, a pinion gear 103, and a swing support 104 disposed on the second casing and connected to the pinion gear, which are disposed in the first casing and connected in this order. The slewing bearing has the characteristics of strong bearing capacity, stable operation, low failure rate and the like.

Referring to fig. 4, the present embodiment is provided with an adjusting mechanism for adjusting a gap between the pinion and the slewing bearing in the first case; the adjusting mechanism comprises a motor mounting plate 6 arranged in the first box body and an adjusting plate 7 arranged outside the first box body, the rotary motor 101 is arranged on the motor mounting plate 6, and the adjusting plate 7 is connected with the motor mounting plate 6 through bolts. As the equipment is used for a longer time, abrasion among parts is inevitably caused, the gap between the pinion and the slewing bearing is changed, and the pinion and the slewing bearing cannot be well meshed. Therefore, the distance between the small gear and the slewing bearing can be adjusted by arranging the adjusting mechanism, the small gear and the slewing bearing are guaranteed to be meshed better, normal operation of equipment is further guaranteed, and the service life of the equipment is prolonged.

Referring to fig. 1 to 4, in the present embodiment, a stepping mechanism is provided in a case. The trampling mechanism is used for compacting the fermented grains in the cellar pool and discharging most of oxygen in the cellar pool to ensure the normal metabolism of microorganisms and the normal fermentation of the fermented grains in the cellar pool. Compare in the artifical mode of trampling of tradition, the utility model discloses reduced artifical intensity of labour and operational risk, improved production efficiency, reduced manufacturing cost, just the utility model discloses simple structure, convenient operation, degree of automation is high.

Referring to fig. 1 to 4, the stepping mechanism of the present embodiment includes stepping blocks 8 uniformly disposed in the box body, and the bottoms of the stepping blocks extend out of the lower surface of the box body. The utility model discloses a step on the piece and be six, be two rows of arrangements respectively. The treading block is a steel frame which is filled with sand or concrete. The weight of a single treading block is 150-200 kg, and the area of the bottom surface of the treading block is 0.2m²～0.5m². Each treading block is equivalent to the weight of three workers in terms of 150 kg/person, and the bottom area of each treading block is also about the bottom area of feet of the three workers. The trample block is driven to synchronously lift by matching the lifting of the running vehicle with the lifting of the box body, the fermented grains below the trample block are trampled, and the trample block has the advantages of simple structure, convenient manufacture and low cost.

Referring to fig. 4, the top of the treading block 8 of this embodiment is connected to the box body through a wire rope 9. The advantage of connecting through the wire rope lies in making and trampling the piece and imitate artificial trampling mode as far as possible. In the process that the travelling crane drives the box body to descend, after the trampling block contacts the fermented grains, the travelling crane does not apply acting force and trampling the block, the trampling block completely utilizes the gravity of the trampling block to trample, the trampling transition can be avoided, oxygen in the cellar pool is completely eliminated, and the normal metabolism of the fermentation microorganisms is not facilitated. If the treading block is fixedly connected with the box body, the force and the treading block are exerted by the travelling crane, the force is not easy to control, and the oxygen can be completely eliminated due to excessive force; too little force does not exclude most of the oxygen and may also affect the normal metabolism of the fermenting microorganisms. Consequently the utility model discloses a preferably be connected through wire rope and box of stepping on the piece, this is also the utility model discloses an ingenious part.

The working principle is as follows: after the fermented grains are transferred to the pit, the power mechanism drives the scraper to descend, the scraping strip extends to the lower part of the second box body, the travelling crane drives the scraping strip to move in the pit through the suspension arm, and the scraping strip can scrape the unflattened fermented grains in the pit. After being stricken, the fermented grains need to be trampled to discharge most of oxygen in the pit. The power mechanism drives the scraper to retract, the travelling crane drives the box body to descend through the suspension arm, and after the box body descends, the treading block presses the fermented grains by utilizing the self gravity to tread the fermented grains. When the box body moves from one end of the pit to the other end, the box body is limited by the position of the scraping strip, and the fermented grains under the box body cannot be trampled, so that the second box body is driven by the rotary mechanism to rotate 180 degrees in the horizontal direction, the position of the scraping strip is adjusted, the fermented grains under the box body are trampled by matching with the traveling crane, and the trampling is repeated until all the fermented grains are trampled.

Example two

Referring to fig. 5, the present embodiment is different from the present embodiment in the number of the strickle mechanisms, and the present embodiment does not need to provide the swing mechanism. The scraping mechanisms of the embodiment are two in number and are arranged on two opposite side surfaces of the second box body. Because the two scraping mechanisms are oppositely arranged, the scraping without dead angles can be realized, and a rotating mechanism is not required.

The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The rotary strickle treading device is characterized by comprising a box body, wherein the side surface of the box body is provided with at least one strickle mechanism;

the scraping mechanism comprises a scraping plate (3) in sliding connection with the box body, and scraping strips (4) which are vertically arranged are uniformly arranged on the scraping plate; and a power mechanism for driving the scraper to lift is arranged in the box body.

2. The rotary screeding tread device according to claim 1, wherein the power mechanism is an electric cylinder (5).

3. A rotary screeding tread device according to claim 1, wherein the ends of the screeding strip (4) are tapered and taper in a direction away from the screeding plate.

4. The rotary screeding tread device as claimed in claim 1, wherein the box body comprises a first box body (1) and a second box body (2) arranged in sequence from top to bottom, the first box body (1) is connected with the second box body (2) through a swing mechanism, and the first box body can drive the second box body to rotate in the horizontal direction through the swing mechanism.

5. The rotary screeding tread device according to claim 4, wherein the swing mechanism comprises a swing motor (101), a swing reducer (102), a pinion gear (103) and a swing support (104) arranged on the second casing and connected to the pinion gear, which are arranged in the first casing and connected in sequence.

6. The rotary screeding tread system of claim 5, wherein an adjustment mechanism is disposed within said first housing for adjusting a gap between said pinion gear and said slewing bearing.

7. The rotary screeding tread device according to claim 6, wherein the adjusting mechanism comprises a motor mounting plate (6) disposed in the first case and an adjusting plate (7) disposed outside the first case, the rotary motor (101) is disposed on the motor mounting plate (6), and the adjusting plate (7) is bolted to the motor mounting plate (6).

8. The rotary screeding tread apparatus of claim 1, wherein a tread mechanism is disposed within said housing.

9. The rotary scraping and treading device as recited in claim 8, wherein the treading mechanism comprises treading blocks (8) uniformly arranged in the box body, and the bottoms of the treading blocks extend out of the lower surface of the box body.

10. The rotary screeding tread device of claim 9, wherein the top of the tread block (8) is connected to the box by a wire rope (9).