CN213795150U - Automatic line body equipment is transferred in automatically controlled dress of outer machine of air conditioner - Google Patents

Abstract

The utility model discloses an automatic line body equipment is transferred in automatically controlled dress of outer machine of air conditioner, including workstation and control box, the control box is fixed at the workstation top, and the workstation inside is the fretwork state, this kind of automatic line body equipment is transferred in automatically controlled dress of outer machine of air conditioner, at charging tray hoisting device, realized the removal and the transport to the charging tray mould, under automatically controlled board photographing location and automatic screw locking device effect, realized the detection statistics to the charging tray mould, at the material collecting device, realized the purpose of convenient receipts material, replace workman's assembly operation with automatic assembly line, production efficiency is improved, the bad human factor of manual assembly operation has been avoided, automatically accomplish outer machine automatically controlled board transport, automatically controlled board photographing location, automatic lock screw, PCB board automatic lock screw, automatically controlled board charging tray mould circulation feed, guarantee product quality, reduce intensity of labour, the production efficiency is improved.

Description

Automatic line body equipment is transferred in automatically controlled dress of outer machine of air conditioner

Technical Field

The utility model relates to an air conditioner trade equipment assembly technical field specifically is the automatic line body equipment of automatically controlled dress accent of outer machine of air conditioner.

Background

With the development of science and technology, the living standard of people is improved, the popularization of household appliances such as air conditioners and the like is gradually becoming a necessity in life, and the mass production of the air conditioners is promoted in turn. In the past production operation, the screw locking operation of the electric control board, the radiating fins and the PCB of the air conditioner outdoor unit is manually completed.

The automatic wire body equipment is adjusted to automatically controlled dress of outer machine of air conditioner for this reason, we provide the automatic wire body equipment of adjusting of automatically controlled dress of air conditioner outer machine.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic assembly line that can carry outer quick-witted automatically controlled board of air conditioner, fin automatic locking screw, the automatic locking screw of PCB board automatically replaces manual work to improve production efficiency and assembly precision.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides an automatic line body equipment is transferred in automatically controlled dress of outer machine of air conditioner, includes workstation and control box, the workstation top is fixed with the control box, and the workstation is inside to be the fretwork state, the workstation top is located the inside equidistance of control box and is equipped with the automatically controlled board that can mark screw hole coordinate position and shoot location and automatic screw locking device, the workstation both ends are located the inside charging tray hoisting device that can go up and down of control box that is equipped with of control box, the workstation is located discharge gate one side and is equipped with the material collecting device that can carry out the receipts material to the automatically controlled sheet material dish mould that processes corresponding to charging tray hoisting device's position.

Preferably, the charging tray hoisting device includes automatically controlled board charging tray mould, lower floor's transfer passage, charging tray and moves and carry device, charging tray hoisting mould and upper transfer passage, the inside lower floor's transfer passage that is fixed with of workstation, the workstation is located lower floor's transfer passage both sides and sets up jaggedly, one side that lower floor's transfer passage corresponds the breach is fixed with the charging tray and moves the device, workstation top surface corresponds the charging tray and moves the fixed position that the device was carried to the charging tray and install the charging tray and promote the module, and the workstation top corresponds lower floor's transfer passage's position and installs upper transfer passage, equal distance is fixed with automatically controlled board charging tray mould on upper transfer passage and the lower floor transfer passage surface.

Preferably, an outer machine electric control plate is fixed on one side of the inner wall of the electric control plate disc mold, and radiating fins are fixedly installed on the surface of the bottom of the electric control plate disc mold.

Preferably, automatically controlled board location of shooing and automatic lock screw device include that jacking cylinder, charging tray layer board, automatically controlled board clamp plate, first triaxial move mould, CCD industry camera and electronic batch head, jacking cylinder extension end symmetry fixed mounting is located upper conveying passageway both sides on the workstation surface, and jacking cylinder top is fixed with the charging tray layer board, charging tray layer board top symmetry is fixed with automatically controlled board clamp plate, and automatically controlled board clamp plate and the crowded press of automatically controlled sheet material dish mould touch, the workstation top is located upper conveying passageway top and has first triaxial to move the mould through mounting bracket fixed mounting, and first triaxial moves the mould and corresponds automatically controlled sheet material dish mould position fixed mounting on the surface and have electronic batch head, first triaxial moves the mould and lies in electronic batch head one side fixed mounting on the surface and has CCD industry camera.

Preferably, material collecting device includes automatically controlled board subassembly, automatically controlled board claw dish, second triaxial and removes module, slide rail and mounting panel, the position symmetry that the workstation top corresponds the charging tray and promotes the mould is fixed with the slide rail, and slide rail top sliding connection has the mounting panel, install second triaxial on the mounting panel surface and remove the module, and second triaxial removes the module bottom and is fixed with automatically controlled board claw dish, automatically controlled board claw dish bottom is installed and is controlled the board subassembly.

Preferably, pulleys are installed on the bottom of the workbench at equal intervals.

Compared with the prior art, the beneficial effects of the utility model are that:

when the device is used, chain wheel conveying channels are arranged on the upper layer and the lower layer of each section of the outer machine electric control assembly automatic line body, at a feeding station at the front end of the device, an electric control plate material disc mould is conveyed to a front material disc transfer device through the lower layer conveying channel, then the electric control plate material disc mould is lifted to the upper layer from the lower layer through a material disc lifting device, after the electric control plate material disc mould reaches the upper layer, the electric control plate material disc mould is conveyed to the upper layer conveying channel through the material disc transfer device, under the conveying of the upper layer conveying channel, the outer machine electric control plate reaches each section of the device to perform corresponding screw locking operation, after the screw locking operation of the electric control plate assembly is completed, the electric control plate material disc mould is conveyed to the upper layer conveying channel to the upper layer conveying device to receive material, after the electric control plate assembly receives material, the electric control plate material disc mould is descended to the lower layer position through the material disc descending device, the rear material disc device transfers the electric control plate material disc mould to the lower layer conveying channel, automatically controlled board charging tray mould is transported to the equipment front end by lower floor transfer passage, this kind of automatic line body equipment of automatically controlled dress accent of outer quick-witted of air conditioner, at charging tray hoisting device, realized the removal and the transport to automatically controlled board charging tray mould, under automatically controlled board location of shooing and the automatic screw locking device effect, the detection statistics to automatically controlled board charging tray mould has been realized, at material collecting device, the purpose of convenient receipts material has been realized, replace workman's assembly operation with automatic assembly line, production efficiency is improved, the bad human factor of manual assembly operation has been avoided, automatically, accomplish outer quick-witted automatically controlled board transport, automatically controlled board is shot and is shot the location, the automatic screw locking of fin, PCB board automatic screw locking, automatically controlled board charging tray mould circulation supplies with, guarantee product quality, reduce intensity of labour, and improve production efficiency.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is a schematic structural view of the sliding mechanism of the present invention;

FIG. 4 is a schematic view of the pushing mechanism of the present invention;

fig. 5 is a schematic structural view of the material receiving device of the present invention.

In the figure: 1. a work table; 2. an operation box; 3. the electronic control board is used for photographing, positioning and automatically locking the screw; 31. Jacking a cylinder; 32. a tray supporting plate; 33. an electric control plate pressing plate; 34. a CCD industrial camera; 35. a first three-axis moving mold; 36. an electric screwdriver bit; 4. a tray lifting device; 41. an electric control plate tray mold; 42. A lower layer conveying channel; 43. a tray transfer device; 44. the material tray lifts the mould; 45. an outer machine electric control board; 46. a heat sink; 47. an upper layer conveying channel; 5. a material receiving device; 51. an electric control board assembly; 52. an electric control plate claw disc; 53. a second triaxial moving module; 54. a slide rail; 55. and (7) mounting the plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1 and 2, an automatic line device for electrically controlling installation and adjustment of an air conditioner outdoor unit in the figure comprises a workbench 1 and an operation box 2, wherein the operation box 2 is fixed on the top of the workbench 1, the interior of the workbench 1 is in a hollow state, an electrically controlled board photographing, positioning and automatic screw locking device 3 capable of marking the coordinate position of a screw hole is equidistantly arranged on the top of the workbench 1 in the operation box 2, a tray lifting device 4 capable of lifting the electrically controlled board tray mold 41 is arranged at two ends of the workbench 1 in the operation box 2, a receiving device 5 capable of receiving the processed electrically controlled board tray mold 41 is arranged on one side of the workbench 1 corresponding to the position of the tray lifting device 4, the movement and the conveying of the electrically controlled board tray mold 41 are realized by the tray lifting device 4, and under the action of the electrically controlled board photographing, positioning and automatic screw locking device 3, the detection statistics of the electric control plate material tray die 41 is realized, and the purpose of convenient material collection is realized in the material collecting device 5.

Referring to fig. 2 and 4, the tray lifting device 4 includes an electric control board tray mold 41, a lower layer conveying channel 42, a tray transfer device 43, a tray lifting mold 44 and an upper layer conveying channel 47, the lower layer conveying channel 42 is fixed inside the workbench 1, notches are formed on two sides of the workbench 1 located on the lower layer conveying channel 42, the tray transfer device 43 is fixed on one side of the lower layer conveying channel 42 corresponding to the notch, a tray lifting module is fixedly installed on the top surface of the workbench 1 corresponding to the position of the tray transfer device 43, the upper layer conveying channel 47 is installed on the top of the workbench 1 corresponding to the position of the lower layer conveying channel 42, the electric control board tray mold 41 is fixed on the surfaces of the upper layer conveying channel 47 and the lower layer conveying channel 42 at equal distance, the electric control board tray mold 41 is conveyed to the tray transfer device 43 through the lower layer conveying channel 42, the tray transfer device 43 operates by a motor to convey the electric control board tray mold 41 to the upper side of the transfer device conveyor belt. The material tray lifting module screw rod driving motor is started to move the material tray transferring device 43 upwards integrally, and when the ground height of the electric control plate material tray mould 41 is consistent with the upper plane height of the upper layer conveying channel 47, the material tray transferring device 43 motor is started to convey the material tray to the upper layer conveying channel 47.

Referring to fig. 4, an outer machine electric control board 45 is fixed on one side of the inner wall of the electric control board tray mold 41, a heat sink 46 is fixed on the surface of the bottom of the electric control board tray mold 41, and after the outer machine electric control board 45 and the heat sink 46 are manually placed into the electric control board tray mold 41, the electric control board tray mold 41 is conveyed to a screw locking station of the heat sink 46 through an upper conveying channel 47.

Referring to fig. 2 and 3, the electronic control board photographing, positioning and automatic screw locking device 3 includes a jacking cylinder 31, a tray supporting plate 32, an electronic control board pressing plate 33, a first three-axis moving mold 35, a CCD industrial camera 34 and an electric screwdriver head 36, the extending end of the jacking cylinder 31 is symmetrically and fixedly installed on the surface of the worktable 1 at two sides of an upper layer conveying passage 47, the tray supporting plate 32 is fixed on the top of the jacking cylinder 31, the electronic control board pressing plate 33 is symmetrically fixed on the top of the tray supporting plate 32, the electronic control board pressing plate 33 is in pressing contact with the electronic control board tray mold 41, the first three-axis moving mold 35 is fixedly installed on the top of the upper layer conveying passage 47 through an installation rack, the electric screwdriver head 36 is fixedly installed on the surface of the first three-axis moving mold 35 corresponding to the position of the electronic control board tray mold 41, the CCD industrial camera 34 is fixedly installed on one side of the surface of the first three-axis moving mold 35 at the electric screwdriver head 36, the electric control plate tray mold 41 is conveyed to the screw locking station of the cooling fin 46 through the upper layer conveying channel 47, when the electric control plate tray mold 41 is in place, the jacking cylinder 31 jacks up the tray supporting plate 32 until the electric control plate pressing plate 33 presses the outer machine electric control plate 45, and preparation is made for the screw locking process. The CCD industrial camera 34 is driven by the three-axis moving module to move right above the center of the electric control board tray mold 41, and photographs and positions the outer electric control board 45, marks the screw hole coordinate positions (X, Y) of the outer electric control board 45 and the heat sink 46, and provides coordinate information for the screw locking of the electric batch head 36. The vision recognition system detects whether the screw hole of the outer motor electric control board 45 is blocked or not according to the photographing information, if the problem of blocking does not exist, the electric screwdriver head 36 provides coordinate information according to the vision recognition system, and screw locking operation is carried out under the driving of the three-axis moving module.

Referring to fig. 2 and 5, the material receiving device 5 includes an electric control board assembly 51, an electric control board claw disc 52, a second three-axis moving module 53, a sliding rail 54 and a mounting plate 55, the sliding rail 54 is symmetrically fixed at a position of the top of the workbench 1 corresponding to the tray lifting mold 44, the mounting plate 55 is slidably connected to the top of the sliding rail 54, the second three-axis moving module 53 is installed on the surface of the mounting plate 55, the electric control board claw disc 52 is fixed at the bottom of the second three-axis moving module 53, the electric control board assembly 51 is installed at the bottom of the electric control board claw disc 52, the electric control board assembly 51 is conveyed to an electric control board receiving station through an upper conveying channel 47 after the screw locking of the electric control board assembly 51 is completed, and the electric control board receiving claw disc takes out the electric control board assembly 51 from the electric control board tray mold 41 under the driving of the three-axis moving module to complete receiving. The electric control plate tray mold 41 is driven by the tray descending module to descend downwards, and when the lower plane of the electric control plate tray mold 41 is consistent with the upper plane of the lower layer conveying channel 42, the tray transferring device 43 is started to transfer the electric control plate tray mold 41 to the lower layer conveying channel 42.

Referring to fig. 1, pulleys are equidistantly installed at the bottom of the workbench 1, and the pulleys facilitate the workbench 1 to move to a position where the workbench is required to be placed.

The electric control plate tray die 41 is conveyed to a PCB buckling plate station through the upper layer conveying channel 47, and PCB feeding is carried out manually. After the feeding of the PCB boards is completed, the electric control board tray mold 41 is conveyed to each PCB board screw locking station through the upper layer conveying channel 47, and screws are locked in screw holes at different positions. After the PCB board compresses tightly the location, shoot by CCD industry camera 34 to the automatically controlled board and fix a position and hole site detects, electronic batch head 36 carries out PCB board lock screw operation under the drive of triaxial removal module.

In the scheme, when the device is used, chain wheel conveying channels are arranged on the upper layer and the lower layer of each section of the automatic line body for electrically controlling assembly and adjustment of the outer machine, at a feeding station at the front end of the device, an electrically controlled plate tray mold 41 is conveyed to a front tray transfer device 43 through a lower layer conveying channel 42, then the electrically controlled plate tray mold 41 is lifted to the upper layer from the lower layer through a tray lifting device 4, after the electrically controlled plate tray mold 41 reaches the upper layer, the tray transfer device 43 conveys the electrically controlled plate tray mold 41 to an upper layer conveying channel 47, under the conveying of the upper layer conveying channel 47, the electrically controlled plate 45 of the outer machine reaches each section of the device to perform corresponding screw locking operation, after the screw locking operation of the electrically controlled plate assembly 51 is completed, the electrically controlled plate tray mold 41 is conveyed to the upper part of the rear tray transfer device 43 along with the upper layer conveying channel 47 to receive materials, after the electrically controlled plate assembly 51 is completed, the electrically controlled plate tray mold 41 descends to the lower layer position through a tray descending device, the rear material tray transfer device 43 transfers the electric control board material tray mould 41 to the lower layer conveying channel 42, the electric control board material tray mould 41 is conveyed to the front end of the equipment through the lower layer conveying channel 42, the air conditioner outdoor unit electric control assembly and adjustment automatic line equipment is characterized in that the movement and the conveying of the electric control board material tray mould 41 are realized through the material tray lifting device 4, the detection statistics of the electric control board material tray mould 41 is realized under the action of the electric control board photographing positioning and automatic screw locking device 3, the purpose of convenient material receiving is realized through the material receiving device 5, the automatic assembly line replaces the assembly operation of workers, the production efficiency is improved, the bad human factors of manual assembly operation are avoided, the conveying of the outdoor unit electric control board 45, the electric control board photographing positioning, the automatic screw locking of the radiating fins 46, the automatic screw locking of the PCB board and the circulation supply of the electric control board material tray mould 41 are automatically completed, the product quality is ensured, and the labor intensity is reduced, the production efficiency is improved.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (6)

1. The utility model provides an automatic line body equipment is transferred in automatically controlled dress of outer machine of air conditioner, includes workstation (1) and control box (2), workstation (1) top is fixed with control box (2), and workstation (1) inside is hollow out state, its characterized in that: workstation (1) top is located automatically controlled board that the inside equidistance of control box (2) was equipped with but mark screw hole coordinate position and shoots location and automatic screw locking device (3), workstation (1) both ends are located inside charging tray hoisting device (4) that can the charging tray mould carry out the lift of being equipped with of control box (2), workstation (1) is located the position that discharge gate one side corresponds charging tray hoisting device (4) and is equipped with material collecting device (5) that can carry out the receipts material to the charging tray mould that has processed.

2. The automatic line body equipment for electric control installation and adjustment of the outdoor unit of the air conditioner as claimed in claim 1, wherein: the tray lifting device (4) comprises an electric control plate tray mould (41), a lower layer conveying channel (42), a tray transfer device (43), a tray lifting mould (44) and an upper layer conveying channel (47), a lower layer conveying channel (42) is fixed in the workbench (1), notches are arranged on two sides of the workbench (1) positioned on the lower layer conveying channel (42), a tray transfer device (43) is fixed on one side of the lower layer conveying channel (42) corresponding to the notch, a material tray lifting module is fixedly arranged on the top surface of the workbench (1) corresponding to the position of the material tray transfer device (43), and the top of the working platform (1) is provided with an upper layer conveying channel (47) corresponding to the position of the lower layer conveying channel (42), and electric control plate tray molds (41) are fixed on the surfaces of the upper layer conveying channel (47) and the lower layer conveying channel (42) at equal intervals.

3. The automatic line body equipment for electric control installation and adjustment of the outdoor unit of the air conditioner as claimed in claim 2, wherein: an outer motor electric control plate (45) is fixed on one side of the inner wall of the electric control plate tray mold (41), and radiating fins (46) are fixedly installed on the surface of the bottom of the electric control plate tray mold (41).

4. The automatic line body equipment for electric control installation and adjustment of the outdoor unit of the air conditioner as claimed in claim 2, wherein: the automatic screw locking device (3) for photographing and positioning the electric control plate comprises a jacking cylinder (31), a tray supporting plate (32), an electric control plate pressing plate (33), a first three-axis moving die (35), a CCD industrial camera (34) and an electric screwdriver head (36), wherein the jacking cylinder (31) is symmetrically and fixedly installed at two sides of an upper conveying channel (47) on the surface of a workbench (1), the tray supporting plate (32) is fixed at the top of the jacking cylinder (31), the electric control plate pressing plate (33) is symmetrically and fixedly installed at the top of the tray supporting plate (32), the electric control plate pressing plate (33) is in extrusion contact with an electric control plate tray die (41), the top of the workbench (1) is positioned at the top of an upper conveying channel (47) and is fixedly provided with the first three-axis moving die (35) through an installation frame, and the electric screwdriver head (36) is fixedly installed on the surface of the first three-axis moving die (35) corresponding to the position of the electric control plate tray die (41), and a CCD industrial camera (34) is fixedly arranged on one side of the electric batch head (36) on the surface of the first three-axis moving die (35).

5. The automatic line body equipment for electric control installation and adjustment of the outdoor unit of the air conditioner as claimed in claim 2, wherein: material collecting device (5) are including automatically controlled board subassembly (51), automatically controlled board claw dish (52), the triaxial removal module of second (53), slide rail (54) and mounting panel (55), the symmetry in position that workstation (1) top corresponds charging tray promotion mould (44) is fixed with slide rail (54), and slide rail (54) top sliding connection has mounting panel (55), mounting panel (55) install the triaxial removal module of second (53) on the surface, and second triaxial removal module (53) bottom is fixed with automatically controlled board claw dish (52), automatically controlled board claw dish (51) are installed to automatically controlled board claw dish (52) bottom.

6. The automatic line body equipment for electric control installation and adjustment of the outdoor unit of the air conditioner as claimed in claim 1, wherein: pulleys are installed on the bottom of the workbench (1) at equal intervals.

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