CN213794737U - Inert gas automatic welding equipment - Google Patents
Inert gas automatic welding equipment Download PDFInfo
- Publication number
- CN213794737U CN213794737U CN202022853608.2U CN202022853608U CN213794737U CN 213794737 U CN213794737 U CN 213794737U CN 202022853608 U CN202022853608 U CN 202022853608U CN 213794737 U CN213794737 U CN 213794737U
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- China
- Prior art keywords
- welding
- moving mechanism
- inert gas
- wire feeding
- automatic
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000003466 welding Methods 0.000 title claims abstract description 94
- 239000011261 inert gas Substances 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 79
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000001816 cooling Methods 0.000 claims abstract description 11
- 239000007789 gas Substances 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000001681 protective effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 229910052786 argon Inorganic materials 0.000 abstract description 2
- 230000008569 process Effects 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000009776 industrial production Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Arc Welding In General (AREA)
Abstract
The utility model discloses an inert gas automatic weld equipment, automatic weld equipment include the frame, its characterized in that: the welding power supply unit, the control unit, the direct current variable frequency motor and the gas storage water cooling unit are distributed below the rack, the control panel is arranged on the side edge of the rack, and the transverse moving mechanism and the vertical moving mechanism are arranged on the workbench of the rack. Can realize welding methods such as argon tungsten-arc welding, plasma arc welding and the like, and can automatically weld welding seams with wires or without wires. The welding device has the advantages of good actual welding effect, attractive welding line and stable welding quality, improves the welding automation and reduces the labor intensity. The equipment has the characteristics of convenient adjustment of welding parameters and simple operation.
Description
Technical Field
The utility model relates to an industrial production's welding instrument field especially relates to an inert gas automatic weld equipment.
Background
In actual industrial production, welding is an inevitable link, and many important structures are completed by welding. Compared with manual welding, automatic welding has the advantages of ensuring stable welding quality, improving production efficiency, reducing labor intensity of workers, reducing influence of human factors on welding quality and the like. Therefore, mass production should employ automated welding to ensure stability of welding quality.
SUMMERY OF THE UTILITY MODEL
To the problem, the utility model provides an inert gas automatic weld equipment.
In order to solve the technical problem, the utility model discloses the technical scheme who adopts is: the utility model provides an inert gas automatic weld equipment, automatic weld equipment includes the frame, its characterized in that: a welding power supply unit, a control unit, a direct current variable frequency motor and a gas and water storage and cooling unit are distributed below the rack, a control panel is arranged on the side edge of the rack, a transverse moving mechanism and a vertical moving mechanism are arranged on a workbench of the rack, the transverse moving mechanism comprises a direct current variable frequency motor, a motor transmission device, a lead screw and a walking flat plate mechanism, the direct current variable frequency motor is connected with the lead screw through the motor transmission device, and concave buckles and rollers are arranged on two sides of the walking flat plate mechanism to fix the walking flat plate mechanism on an I-shaped slide rail; the vertical moving mechanism comprises a lifting moving mechanism and a horizontal moving mechanism, the lifting moving mechanism moves on the lifting guide rail, the horizontal moving mechanism is connected below the lifting moving mechanism through a sliding block, and the horizontal moving mechanism moves in the direction perpendicular to the moving direction of the walking flat plate mechanism; and the welding gun and the wire feeding moving mechanism are fixed below the horizontal moving mechanism, the wire feeding moving mechanism comprises a radian moving block, an arc-shaped guide rail and a wire feeding pipe, the radian moving block moves in the arc-shaped guide rail, and the wire feeding moving mechanism is connected to the horizontal moving mechanism through the upper end of the radian moving block.
Furthermore, the upper end face of the walking flat plate mechanism is provided with a welding fixture for fixing a weldment.
Furthermore, a vertical limiting block is arranged above the lifting guide rail.
Furthermore, the lower part of the wire feeding moving mechanism is connected with the wire feeding pipe through a connecting rod.
Furthermore, the welding power supply unit comprises a welding machine, a wire feeder, a power supply system of the whole set of equipment and a control circuit.
Furthermore, the gas storage water cooling unit is used for storing welding protective gas and providing water cooling circulation for the welding fixture.
The welding parts are fixed on the walking flat plate mechanism through the welding fixture, so that the walking speed of the walking flat plate mechanism on the lead screw can be adjusted by adjusting the rotating speed of the direct-current variable frequency motor, and the effect of controlling the welding speed is achieved. The welding fixture should adopt water cooling circulation until the welding is completed and the welding seam is formed. The motor transmission device is internally provided with a speed regulating gear to achieve speed conversion. During the welding process, the wire feeding moving mechanism is adjusted during wire filling welding, when wires are not filled, the wire feeding mechanism is adjusted to a position which does not interfere with welding through the arc-shaped guide rail, and in the welding process, if an emergency or danger occurs, the emergency stop switch 21 is quickly pressed to ensure safety.
From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages: the design is an inert gas automatic welding device, the whole set of device mainly comprises a welding power supply unit, a control unit, a walking flat plate mechanism and a wire feeding moving mechanism, and can realize welding methods such as argon tungsten-arc welding, plasma arc welding and the like and automatically weld seams with wires or without wires. The welding device has the advantages of good actual welding effect, attractive welding line and stable welding quality, improves the welding automation and reduces the labor intensity. The equipment has the characteristics of convenient adjustment of welding parameters and simple operation.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. In the drawings:
fig. 1 is a schematic structural view of an automatic inert gas welding apparatus according to the present invention;
FIG. 2 is a schematic side view of an automatic inert gas welding apparatus according to the present invention;
fig. 3 is a schematic structural view of a horizontal moving mechanism of an automatic inert gas welding device of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Examples
Referring to fig. 1, 2 and 3, an automatic inert gas welding apparatus includes a frame 22, and is characterized in that: a welding power supply unit 19, a control unit 20, a direct current variable frequency motor 17 and a gas and water storage unit 23 are distributed below a rack 22, a control panel 18 is arranged on the side edge of the rack 22, a transverse moving mechanism and a vertical moving mechanism are arranged on a workbench of the rack 22, the transverse moving mechanism comprises the direct current variable frequency motor 17, a motor transmission device 15, a screw rod 16 and a walking flat plate mechanism 12, the direct current variable frequency motor 17 is connected with the screw rod 16 through the motor transmission device 15, and concave buckles and rollers 14 are arranged on two sides of the walking flat plate mechanism 12 to fix the walking flat plate mechanism 12 on an I-shaped slide rail 13; the vertical moving mechanism comprises a lifting moving mechanism 3 and a horizontal moving mechanism 6, the lifting moving mechanism 3 moves on the lifting guide rail 2, the horizontal moving mechanism 6 is connected below the lifting moving mechanism 3 through a sliding block 5, and the horizontal moving mechanism 6 moves in the direction perpendicular to the moving direction of the walking flat plate mechanism 12; a welding gun 10 and a wire feeding moving mechanism 8 are fixed below the horizontal moving mechanism 6, the wire feeding moving mechanism comprises a radian moving block 7, an arc-shaped guide rail 24 and a wire feeding pipe 8, the radian moving block 7 moves in the arc-shaped guide rail 24, and the wire feeding moving mechanism 8 is connected to the horizontal moving mechanism 6 through the upper end of the radian moving block 7.
The upper end face of the walking flat plate mechanism 12 is provided with a welding clamp 11 for fixing a weldment.
A vertical limiting block 1 is arranged above the lifting guide rail 2.
The lower part of the wire feeding moving mechanism 8 is connected with a wire feeding pipe 9 through a connecting rod.
The welding power supply unit 19 includes a welding machine, a wire feeder, a power supply system of the whole set of equipment, and a control circuit.
The gas storage and water cooling unit 23 is used for storing welding shielding gas and providing water cooling circulation for the welding fixture.
The side of the frame 22 is also provided with an emergency stop switch 21.
The weldment is fixed on the walking flat plate mechanism 12 through the welding fixture 11, so that the walking speed of the walking flat plate mechanism 12 on the lead screw 16 can be adjusted by adjusting the rotating speed of the direct-current variable-frequency motor, and the effect of controlling the welding speed is achieved. The welding fixture 11 should use water cooling cycle until the welding is completed and the weld is formed. The motor transmission device 15 contains a speed regulating gear to achieve speed conversion. During welding, the wire feeding moving mechanism 8 is adjusted during wire filling welding, and when wire filling is not performed, the wire feeding moving mechanism 8 is adjusted to a position where welding is not hindered through the arc-shaped guide rail 24.
Wherein, the operation steps of actual welding are as follows:
1. and manually installing the workpiece on the welding fixture.
2. And starting the equipment adjusting lifting moving mechanism, the horizontal moving mechanism and the wire feeding moving mechanism to enable the welding gun to be aligned to the welding seam of the weldment, and adjusting the wire feeding nozzle to enable the wire feeding angle to meet the welding requirement.
3. The welding parameters are set by the control device.
4. If the wire is required to be filled for welding, the wire feeding angle is adjusted.
5. And starting a switch to automatically weld, and resetting the welding gun after welding.
6. And (5) manually unloading.
7. And (5) clamping the workpiece and performing second welding.
During the welding process, if an emergency or danger occurs, the emergency stop switch 21 should be quickly pressed to ensure safety.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.
Claims (7)
1. An inert gas automatic welding device, automatic welding device includes frame (22), its characterized in that: a welding power supply unit (19), a control unit (20), a direct-current variable-frequency motor (17) and a gas and water storage and cooling unit (23) are distributed below a rack (22), a control panel (18) is arranged on the side edge of the rack (22), a transverse moving mechanism and a vertical moving mechanism are arranged on a workbench of the rack (22), the transverse moving mechanism comprises the direct-current variable-frequency motor (17), a motor transmission device (15), a screw rod (16) and a walking flat plate mechanism (12), the direct-current variable-frequency motor (17) is connected with the screw rod (16) through the motor transmission device (15), and concave buckles and rollers (14) are arranged on two sides of the walking flat plate mechanism (12) to fix the walking flat plate mechanism (12) on an I-shaped sliding rail (13); the vertical moving mechanism comprises a lifting moving mechanism (3) and a horizontal moving mechanism (6), the lifting moving mechanism (3) moves on the lifting guide rail (2), the horizontal moving mechanism (6) is connected below the lifting moving mechanism (3) through a sliding block (5), and the horizontal moving mechanism (6) moves in the direction perpendicular to the moving direction of the walking flat plate mechanism (12); a welding gun (10) and a wire feeding moving mechanism (8) are fixed below the horizontal moving mechanism (6), the wire feeding moving mechanism comprises a radian moving block (7), an arc-shaped guide rail (24) and a wire feeding pipe (9), the radian moving block (7) moves in the arc-shaped guide rail (24), and the wire feeding moving mechanism (8) is connected to the horizontal moving mechanism (6) through the upper end of the radian moving block (7).
2. The automatic inert gas welding apparatus of claim 1, wherein: the upper end surface of the walking flat plate mechanism (12) is provided with a welding clamp (11) for fixing a weldment.
3. The automatic inert gas welding apparatus of claim 1, wherein: a vertical limiting block (1) is arranged above the lifting guide rail (2).
4. The automatic inert gas welding apparatus of claim 1, wherein: the lower part of the wire feeding moving mechanism (8) is connected with a wire feeding pipe (9) through a connecting rod.
5. The automatic inert gas welding apparatus of claim 1, wherein: the welding power supply unit (19) comprises a welding machine, a wire feeder, a power supply system of the whole set of equipment and a control circuit.
6. The automatic inert gas welding apparatus of claim 1, wherein: the gas storage water cooling unit (23) is used for storing welding protective gas and providing water cooling circulation for the welding fixture.
7. The automatic inert gas welding apparatus of claim 1, wherein: and an emergency stop switch (21) is also arranged on the side edge of the frame (22).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022853608.2U CN213794737U (en) | 2020-12-01 | 2020-12-01 | Inert gas automatic welding equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022853608.2U CN213794737U (en) | 2020-12-01 | 2020-12-01 | Inert gas automatic welding equipment |
Publications (1)
Publication Number | Publication Date |
---|---|
CN213794737U true CN213794737U (en) | 2021-07-27 |
Family
ID=76941899
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202022853608.2U Expired - Fee Related CN213794737U (en) | 2020-12-01 | 2020-12-01 | Inert gas automatic welding equipment |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN213794737U (en) |
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2020
- 2020-12-01 CN CN202022853608.2U patent/CN213794737U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210727 |