CN208513908U - A kind of flange automatic soldering device - Google Patents
A kind of flange automatic soldering device Download PDFInfo
- Publication number
- CN208513908U CN208513908U CN201820799241.0U CN201820799241U CN208513908U CN 208513908 U CN208513908 U CN 208513908U CN 201820799241 U CN201820799241 U CN 201820799241U CN 208513908 U CN208513908 U CN 208513908U
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- welding gun
- fixed
- column
- rotary
- welding
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Abstract
The utility model relates to a kind of welding equipments, especially a kind of flange automatic soldering device, including cross weld holder, welder and rotary welding bench, cross weld holder includes column, transverse arm and connection frame, column is fixed on the ground by pedestal, connection frame is movably arranged on column, and transverse arm is movably arranged on connection frame, transverse arm and uprights vertical；Welder includes cross micropositioning stage and welding gun, and welding gun is fixed on cross micropositioning stage by welding gun seat, and cross micropositioning stage is fixed on one end of transverse arm；Rotary welding bench is located in the side of cross weld holder, and welding gun is located above rotary welding bench, and rotary welding bench includes scroll chuck, rotary shaft and rotary box, rotary box is fixed on swivel mount, rotary shaft is fixed on the top of rotary box, and scroll chuck is fixed on the rotary shaft, and is located at below welding gun.The automatic welding device is easy to use, welding efficiency is high, weldquality is good, purposes is wide, welding cost is low.
Description
Technical field
The utility model relates to a kind of welding equipment, especially a kind of flange automatic soldering device.
Background technique
It usually requires that and is fully welded when flange and pipe fillet welding, prevent from revealing.Factory mostly uses manual welding, welding efficiency at present
Difference, weld seam is uneven, and cost of labor is very high at present, causes soldered product cost higher.
Utility model content
To solve the above problems, the utility model provides a kind of welding efficiency height, even weld, processing cost low one kind
Flange automatic soldering device, the specific technical proposal is:
A kind of flange automatic soldering device, including cross weld holder, welder and rotary welding bench, the cross welding
Frame includes column, transverse arm and connection frame, and the column is fixed on the ground by pedestal, and the connection frame is movably arranged on column
On, the transverse arm is movably arranged on connection frame, the transverse arm and uprights vertical；The welder include cross micropositioning stage and
Welding gun, the welding gun are fixed on cross micropositioning stage by welding gun seat, and the cross micropositioning stage is fixed on one end of transverse arm；It is described
Rotary welding bench is located in the side of cross weld holder, and the welding gun is located above rotary welding bench, the rotary welding bench packet
Scroll chuck, rotary shaft and rotary box are included, the rotary box is fixed on swivel mount, and the rotary shaft is fixed on the top of rotary box
Portion, rotary shaft are connect with the variable-frequency motor inside rotary box, and the scroll chuck is fixed on the rotary shaft, and is located under welding gun
Side.
The two sides of the column are equipped with column guide rail, and centre is equipped with column screw rod, and top is equipped with driving device；The driving
Device is connect with column screw rod；The connection frame is movably arranged on column guide rail, and is connected by feed screw nut and column screw rod
It connects.
The driving device includes column motor and column speed reducer, the column speed reducer respectively with column motor and vertical
The connection of column screw rod.
The transverse arm activity is inserted in inside connection frame；The top of the transverse arm is equipped with transverse arm guide rail, and lower section is equipped with rack gear；Institute
Connection frame inner upper is stated equipped with sliding block, lower section is equipped with gear, and the gear is fixed on gear shaft, the both ends of the gear shaft
Be movably arranged on the two sides of connection frame, the side of the connection frame is equipped with lock-screw and mobile knob, the mobile knob with
Gear axis connection；The sliding block is movably arranged on transverse arm guide rail, and the wheel and rack engagement, the lock-screw is pressed in cross
The side of arm.
Be additionally provided with lateral driver device on the connection frame, the lateral driver device include cross motor, synchronous belt and
Synchronous pulley there are two the synchronous pulley is set, is separately fixed on cross motor axis and gear shaft, the synchronous belt is mounted on
On synchronous pulley.
Automatic mobile device is equipped between the welding gun seat and cross micropositioning stage, the automatic mobile device includes mobile solid
Reservation, mobile connection plate and welding gun motor, the mobile fixing seat inside are equipped with round guide and mobile screw rod, the mobile connection
Plate is movably arranged on round guide, and is connect by feed screw nut with mobile screw rod, and the welding gun motor is fixed on mobile fixation
The side of seat, and connect with mobile screw rod；The mobile fixing seat is fixed on cross micropositioning stage, and the welding gun seat is fixed on shifting
On dynamic connecting plate.
Welding gun collet is equipped between the welding gun and welding gun seat, the welding gun is inserted in welding gun collet, and welding gun collet is inserted in
In the welding gun hole of welding gun seat；The welding gun collet is equipped with clamping slot；The welding gun seat be equipped with tightening slot, the tightening slot and
The connection of welding gun hole, tightening slot clamp welding gun collet by tightening screw, and welding gun collet clamps welding gun.
The rotary box is fixed on swivel mount by angle adjustment device.
The angle adjustment device includes sector gear, shaft, reducer of turbodrill and angle gear；The rotary box is fixed
In shaft, the shaft is movably arranged on swivel mount, and the sector gear is fixed in shaft, sector gear and angle tooth
Wheel engagement, the angle gear are fixed on reducer of turbodrill, and reducer of turbodrill is fixed on swivel mount, reducer of turbodrill and angle
Spend motor connection.
Rotating platform is equipped between the scroll chuck and rotary shaft, the rotating platform is fixed on the rotary shaft；It is described
Rotating platform is equipped with clip groove, and the clip groove is no less than three, and is evenly distributed on the rotating platform；The scroll chuck is fixed
In clip groove.
Cross micropositioning stage facilitates the position for welding preceding Butt welding gun to be finely adjusted, and can adjust horizontal and vertical position simultaneously
It sets.
Mobile knob conveniently manually adjusts the position of transverse arm, and when adjustment closes the power supply of cross motor, after adjusting good position
Screw lock-screw, the position of fixed transverse arm.
The movement of equipment X planar and Y-direction may be implemented in lateral driver device and automatic mobile device, can weld
Circular weld seam out, the welding for flange and pipe plane junction.
When fillet welding, usual welding gun and flange can adjust the angle of scroll chuck at 45 degree by angle adjustment device at this time
Degree, angle adjusting range are ± 90 °.
Flange and pipe generally first pass through manually position is set after, equidistant spot welding three on the periphery of pipe
Point is placed on scroll chuck again after welding flange and pipe point, prevents position when welding from changing, and prevent from welding
Shi Fare causes pipe deformation to cause position deviation.
Clip groove on rotating platform is convenient for changing different fixtures, or the part that installation is different, improves rotating platform
Use scope.
Variable-frequency motor speed is easy to adjust, accurate, makes scroll chuck stability of rotation, revolving speed with improve the matter of weld seam
Amount.
Compared with prior art the utility model has the following beneficial effects:
A kind of flange automatic soldering device provided by the utility model is easy to use, welding efficiency is high, weldquality is good, uses
Way is wide, welding cost is low.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the top view of automatic mobile device；
Schematic diagram when Fig. 3 is scroll chuck and welding gun work.
Specific embodiment
Now in conjunction with Detailed description of the invention specific embodiment of the present utility model.
As shown in Figure 1 to Figure 3, a kind of flange automatic soldering device, including cross weld holder, welder and rotating welding
Platform；The cross weld holder includes column 2, transverse arm 1 and connection frame 3, and the column 2 is fixed on the ground by pedestal 24, institute
It states connection frame 3 to be movably arranged on column 2, the transverse arm 1 is movably arranged on connection frame 3, and the transverse arm 1 is vertical with column 2；
The welder includes cross micropositioning stage and welding gun 63, and the welding gun 63 is fixed on cross micropositioning stage by welding gun seat 61,
The cross micropositioning stage is fixed on one end of transverse arm 1；The rotary welding bench is located in the side of cross weld holder, the welding gun
63 are located above rotary welding bench, and the rotary welding bench includes scroll chuck 95, rotary shaft 92 and rotary box 91, the rotation
Case 91 is fixed on swivel mount 81, and the rotary shaft 92 is fixed on the top of rotary box 91, inside rotary shaft 92 and rotary box 91
Variable-frequency motor connection, the scroll chuck 95 is fixed in rotary shaft 92, and is located at 63 lower section of welding gun.
Cross micropositioning stage includes vertical adjustment frame 42 and lateral adjustments frame 41, and vertical adjustment frame 42 and lateral adjustments frame 41 hang down
There is plum blossom handle at the both ends of straight installation, vertical adjustment frame 42 and lateral adjustments frame 41, and plum blossom handle is longitudinal and horizontal for finely tuning
To position.
The two sides of the column 2 are equipped with column guide rail 23, and centre is equipped with column screw rod 21, and top is equipped with driving device 22；
The driving device 22 is connect with column screw rod 21；The connection frame 3 is movably arranged on column guide rail 23, and passes through screw rod spiral shell
Mother connect with column screw rod 21.
The driving device 22 include column motor and column speed reducer, the column speed reducer respectively with column motor and
Column screw rod 21 connects.
1 activity of transverse arm is inserted in inside connection frame 3；The top of the transverse arm 1 is equipped with transverse arm guide rail 11, and lower section is equipped with tooth
Item 12；3 inner upper of connection frame is equipped with sliding block, and lower section is equipped with gear, and the gear is fixed on gear shaft, the gear
The both ends of axis are movably arranged on the two sides of connection frame 3, and the side of the connection frame 3 is equipped with lock-screw 31 and mobile knob 32,
The mobile knob 32 and gear axis connection；The sliding block is movably arranged on transverse arm guide rail 11, and the wheel and rack 12 is nibbled
It closes, the lock-screw 31 is pressed in the side of transverse arm 1.
Lateral driver device 33 is additionally provided on the connection frame 3, the lateral driver device 33 includes cross motor, synchronization
Band and synchronous pulley there are two the synchronous pulley is set, are separately fixed on cross motor axis and gear shaft, the synchronous belt peace
On synchronous pulley.
Automatic mobile device is equipped between the welding gun seat 61 and cross micropositioning stage, the automatic mobile device includes movement
Fixing seat 53, mobile connection plate and welding gun motor 54；Round guide 51 and mobile screw rod 52 are equipped with inside the mobile fixing seat 53,
The mobile connection plate is movably arranged on round guide 51, and is connect by feed screw nut with mobile screw rod 52, the welding gun electricity
Machine 54 is fixed on the side of mobile fixing seat 53, and connect with mobile screw rod 52；It is micro- that the mobile fixing seat 53 is fixed on cross
It adjusts on frame, the welding gun seat 61 is fixed on mobile connection plate.
Welding gun collet 62 is equipped between the welding gun 63 and welding gun seat 61, the welding gun 63 is inserted in welding gun collet 62, is welded
Rifle collet 62 is inserted in the welding gun hole of welding gun seat 61；The welding gun collet 62 is equipped with clamping slot；The welding gun seat 61 is equipped with
Slot is tightened, the tightening slot is connected to welding gun hole, and tightening slot clamps welding gun collet 62 by tightening screw, and welding gun collet 62 clamps
Welding gun 63.
The rotary box 91 is fixed on swivel mount 81 by angle adjustment device.
The angle adjustment device includes sector gear 82, shaft 83, reducer of turbodrill 84 and angle gear 86；The rotation
Turnning box 91 is fixed in shaft 83, and the shaft 83 is movably arranged on swivel mount 81, and the sector gear 82 is fixed on shaft
On 83, sector gear 82 is engaged with angle gear 86, and the angle gear 86 is fixed on reducer of turbodrill 84, reducer of turbodrill
84 are fixed on swivel mount 81, and reducer of turbodrill 84 is connect with angle motor 85.
Rotating platform 93 is equipped between the scroll chuck 95 and rotary shaft 92, the rotating platform 93 is fixed on rotary shaft
On 92；The rotating platform 93 is equipped with clip groove 94, and the clip groove 94 is no less than three, and is evenly arranged on rotating platform 93
On；The scroll chuck 95 is fixed in clip groove 94.
In use, being first inserted in pipe 71 in the hole of flange 72, fix, in the periphery of pipe 71 and the company of flange 72
Place's three points of spot welding are connect, then flange 72 is fixed on scroll chuck 95, adjust the angle of scroll chuck 95.Then pass through control
Longitudinal position of system call interception connection frame 3 processed, then the position of transverse arm 1 is adjusted, so that welding gun 63 is located at the suitable of 72 top of flange
Position.The revolving speed of cross micropositioning stage and variable-frequency motor is adjusted again, test weld is carried out, until fillet weld 74 meets welding requirements.It changes
The flange 72 and pipe 71 that new point welds, starting device, variable-frequency motor drive flange 72 and pipe 71 to rotate, welding gun 63 along
The junction of flange 72 and pipe 71 carries out fillet welding automatically.A kind of flange automatic soldering device speed of welding is fast, weldquality is good,
Save manpower.
Claims (8)
1. a kind of flange automatic soldering device, which is characterized in that including cross weld holder, welder and rotary welding bench；Institute
Stating cross weld holder includes column (2), transverse arm (1) and connection frame (3), and the column (2) is fixed on ground by pedestal (24)
On, the connection frame (3) is movably arranged on column (2), and the transverse arm (1) is movably arranged on connection frame (3), the transverse arm
(1) vertical with column (2)；The welder includes cross micropositioning stage and welding gun (63), and the welding gun (63) passes through welding gun seat
(61) it is fixed on cross micropositioning stage, the cross micropositioning stage is fixed on one end of transverse arm (1)；The rotary welding bench is located at
The side of cross weld holder, the welding gun (63) are located above rotary welding bench, and the rotary welding bench includes scroll chuck
(95), rotary shaft (92) and rotary box (91), the rotary box (91) are fixed on swivel mount (81), and the rotary shaft (92) is solid
It is scheduled on the top of rotary box (91), rotary shaft (92) variable-frequency motor internal with rotary box (91) is connect, the scroll chuck
(95) it is fixed on rotary shaft (92), and is located at below welding gun (63)；
The rotary box (91) is fixed on swivel mount (81) by angle adjustment device；
The angle adjustment device includes sector gear (82), shaft (83), reducer of turbodrill (84) and angle gear (86)；Institute
It states rotary box (91) to be fixed on shaft (83), the shaft (83) is movably arranged on swivel mount (81), the sector gear
(82) it is fixed on shaft (83), sector gear (82) is engaged with angle gear (86), and the angle gear (86) is fixed on whirlpool
On wheel decelerator (84), reducer of turbodrill (84) is fixed on swivel mount (81), reducer of turbodrill (84) and angle motor (85)
Connection.
2. a kind of flange automatic soldering device according to claim 1, which is characterized in that the two sides of the column (2) are set
Have column guide rail (23), centre is equipped with column screw rod (21), and top is equipped with driving device (22)；The driving device (22) and vertical
Column screw rod (21) connection；The connection frame (3) is movably arranged on column guide rail (23), and passes through feed screw nut and column screw rod
(21) it connects.
3. a kind of flange automatic soldering device according to claim 2, which is characterized in that the driving device (22) includes
Column motor and column speed reducer, the column speed reducer are connect with column motor and column screw rod (21) respectively.
4. a kind of flange automatic soldering device according to claim 1, which is characterized in that transverse arm (1) activity is inserted in
Connection frame (3) is internal；The top of the transverse arm (1) is equipped with transverse arm guide rail (11), and lower section is equipped with rack gear (12)；The connection frame
(3) inner upper is equipped with sliding block, and lower section is equipped with gear, and the gear is fixed on gear shaft, the both ends activity of the gear shaft
The two sides of connection frame (3) are mounted on, the side of the connection frame (3) is equipped with lock-screw (31) and movement knob (32), described
Mobile knob (32) and gear axis connection；The sliding block is movably arranged on transverse arm guide rail (11), the wheel and rack (12)
Engagement, the lock-screw (31) are pressed in the side of transverse arm (1).
5. a kind of flange automatic soldering device according to claim 4, which is characterized in that also set on the connection frame (3)
Have lateral driver device (33), the lateral driver device (33) includes cross motor, synchronous belt and synchronous pulley, the synchronization
It there are two belt wheel is set, is separately fixed on cross motor axis and gear shaft, the synchronous belt is mounted on synchronous pulley.
6. a kind of flange automatic soldering device according to claim 1, which is characterized in that the welding gun seat (61) and cross
Automatic mobile device is equipped between micropositioning stage, the automatic mobile device includes mobile fixing seat (53), mobile connection plate and weldering
Rifle motor (54)；Round guide (51) and mobile screw rod (52), the mobile connection plate is equipped with inside the mobile fixing seat (53)
It is movably arranged on round guide (51), and is connect by feed screw nut with mobile screw rod (52), the welding gun motor (54) is fixed
It is connect in the side of mobile fixing seat (53), and with mobile screw rod (52)；The mobile fixing seat (53) is fixed on cross fine tuning
On frame, the welding gun seat (61) is fixed on mobile connection plate.
7. a kind of flange automatic soldering device according to claim 1, which is characterized in that the welding gun (63) and welding gun seat
(61) welding gun collet (62) are equipped between, the welding gun (63) is inserted in welding gun collet (62), and welding gun collet (62) is inserted in welding gun
In the welding gun hole of seat (61)；The welding gun collet (62) is equipped with clamping slot；The welding gun seat (61) is equipped with tightening slot, described
Tightening slot is connected to welding gun hole, and tightening slot is clamped welding gun collet (62) by tightening screw, and welding gun collet (62) clamps welding gun
(63).
8. a kind of flange automatic soldering device according to claim 1, which is characterized in that the scroll chuck (95) and rotation
Rotating platform (93) are equipped between shaft (92), the rotating platform (93) is fixed on rotary shaft (92)；The rotating platform
(93) clip groove (94) are equipped with, the clip groove (94) is no less than three, and is evenly arranged on rotating platform (93)；The three-jaw
Chuck (95) is fixed on clip groove (94).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820799241.0U CN208513908U (en) | 2018-05-25 | 2018-05-25 | A kind of flange automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820799241.0U CN208513908U (en) | 2018-05-25 | 2018-05-25 | A kind of flange automatic soldering device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208513908U true CN208513908U (en) | 2019-02-19 |
Family
ID=65340495
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820799241.0U Expired - Fee Related CN208513908U (en) | 2018-05-25 | 2018-05-25 | A kind of flange automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208513908U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702303A (en) * | 2019-02-27 | 2019-05-03 | 上海外高桥造船有限公司 | Flange automatic submerged-arc welds method |
| CN110014249A (en) * | 2019-04-08 | 2019-07-16 | 林佳朋 | A kind of welding method and equipment of connecting flange and metallic conduit |
| CN110280918A (en) * | 2019-05-28 | 2019-09-27 | 安徽德基汇金机械科技有限公司 | Automation welding control system case |
| CN110860831A (en) * | 2019-12-06 | 2020-03-06 | 江苏圣耐普特矿山设备制造有限公司 | Welding device for manufacturing mining equipment |
| CN110977316A (en) * | 2019-12-11 | 2020-04-10 | 常德鹏达机械加工有限公司 | Welding device for cylinder head of oil cylinder |
| CN111761265A (en) * | 2020-06-30 | 2020-10-13 | 中冶(上海)钢结构科技有限公司 | Method for quickly assembling and welding small-diameter cylinder and bottom plate |
| CN112658541A (en) * | 2020-12-16 | 2021-04-16 | 合肥鑫波焊接波纹管有限公司 | Corrugated pipe outer ring welding equipment and using method thereof |
| CN113369742A (en) * | 2021-07-20 | 2021-09-10 | 合肥明辉汽车零部件制造有限公司 | Axle housing rear cover inner ring and reinforcing ring outer ring welding device and using method |
-
2018
- 2018-05-25 CN CN201820799241.0U patent/CN208513908U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109702303A (en) * | 2019-02-27 | 2019-05-03 | 上海外高桥造船有限公司 | Flange automatic submerged-arc welds method |
| CN110014249A (en) * | 2019-04-08 | 2019-07-16 | 林佳朋 | A kind of welding method and equipment of connecting flange and metallic conduit |
| CN110280918A (en) * | 2019-05-28 | 2019-09-27 | 安徽德基汇金机械科技有限公司 | Automation welding control system case |
| CN110280918B (en) * | 2019-05-28 | 2021-05-28 | 安徽德基汇金机械科技有限公司 | Automatic welding control box |
| CN110860831A (en) * | 2019-12-06 | 2020-03-06 | 江苏圣耐普特矿山设备制造有限公司 | Welding device for manufacturing mining equipment |
| CN110977316A (en) * | 2019-12-11 | 2020-04-10 | 常德鹏达机械加工有限公司 | Welding device for cylinder head of oil cylinder |
| CN111761265A (en) * | 2020-06-30 | 2020-10-13 | 中冶(上海)钢结构科技有限公司 | Method for quickly assembling and welding small-diameter cylinder and bottom plate |
| CN112658541A (en) * | 2020-12-16 | 2021-04-16 | 合肥鑫波焊接波纹管有限公司 | Corrugated pipe outer ring welding equipment and using method thereof |
| CN113369742A (en) * | 2021-07-20 | 2021-09-10 | 合肥明辉汽车零部件制造有限公司 | Axle housing rear cover inner ring and reinforcing ring outer ring welding device and using method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190219 Termination date: 20200525 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |