CN213793180U - Ultrasonic cleaning equipment - Google Patents

Ultrasonic cleaning equipment Download PDF

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Publication number
CN213793180U
CN213793180U CN202021908768.6U CN202021908768U CN213793180U CN 213793180 U CN213793180 U CN 213793180U CN 202021908768 U CN202021908768 U CN 202021908768U CN 213793180 U CN213793180 U CN 213793180U
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cleaning
guide
sliding
ultrasonic cleaning
tank
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徐春奇
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Wuxi Pengzhen Intelligent Technology Co ltd
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Wuxi Pengzhen Intelligent Technology Co ltd
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Abstract

The utility model provides an ultrasonic cleaning device, which comprises a plurality of cleaning tanks which are arranged in a linear type and are mutually isolated, a rotary chain for executing rotation, a plurality of guide columns which are annularly distributed at the edge of the rotary chain, driven by the rotary chain and vertically arranged, a sliding mechanism which is arranged at the outer side of the guide columns and moves up and down, a workpiece basket which is connected with the sliding mechanism, and a guide plate which is close to one side of the rotary chain and bridges two adjacent cleaning tanks, wherein a first power mechanism is arranged in the sliding mechanism; the bottom of the sliding mechanism is provided with a sliding part which is guided by the guide plate in the rotating process of the rotating chain so as to cross over two adjacent cleaning tanks. Through the utility model discloses, avoided treating abluent work piece surface fish tail that probably causes in the cleaning process effectively, collided with the defect such as, improved and treated abluent work piece and carried out the simplicity and convenience of switching operation in each washing tank of ultrasonic cleaning equipment, reduced ultrasonic cleaning equipment's energy consumption.

Description

Ultrasonic cleaning equipment
Technical Field
The utility model relates to a cleaning equipment technical field especially relates to an ultrasonic cleaning equipment.
Background
In the prior art, the surface of the cup body is usually cleaned by an ultrasonic cleaning process. Ultrasonic (Ultrasonic) is sound wave with frequency higher than 20KHz, has good directivity and strong penetrating power, is easy to obtain concentrated sound energy, has long propagation distance in water, can be used for distance measurement, speed measurement, cleaning, welding, stone breaking, sterilization, disinfection and the like, and has a lot of applications in medicine, military, industry and agriculture. The principle of cleaning a workpiece to be cleaned on a cup body by using ultrasonic waves is mainly that sound energy of a power ultrasonic frequency source is converted into mechanical vibration through an energy converter, and the ultrasonic waves are radiated to cleaning liquid in a groove through a cleaning groove wall. The micro-bubbles in the liquid in the tank can keep vibrating under the action of the sound wave because of the radiation of the ultrasonic wave. The adsorption of the dirt on the surface of the cleaning member is broken, the dirt layer is broken by fatigue and peeled off, and the solid surface is scrubbed by the vibration of the gas bubbles.
The mainstream ultrasonic cleaning machine is linear, but the linear ultrasonic cleaning machine usually needs to be provided with a plurality of cleaning tanks to respectively perform the processing processes such as ultrasonic cleaning, ultrasonic rinsing and bubbling rinsing in order to ensure the ultrasonic cleaning of the workpiece. It is therefore necessary to perform an operation of switching the cleaning tanks (i.e., "cross-tank operation" described below) for the workpieces in the respective cleaning tanks. The applicant found that chinese utility model patent publication No. CN208357340U discloses an automatic ultrasonic cleaning machine after search. The applicant points out that this prior art is typical of a linear ultrasonic cleaning machine. The first ultrasonic cleaning machine is connected with the second ultrasonic cleaning machine through the sectional partition plates, and the cross-groove operation is achieved through the conveyor. However, an additional power mechanism (for example, as shown in fig. 3 of chinese utility model patent with publication No. CN208357340U, but not explicitly labeled with reference numeral) is still required to perform the lifting motion when the raw material immersion ultrasonic cleaning machine is performed. Therefore, the prior art has the defects of complex structure and higher manufacturing cost.
In view of the above, there is a need for an improved ultrasonic cleaning apparatus in the prior art to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to disclose an ultrasonic cleaning equipment for reduce the degree of difficulty that carries the work piece basket of treating the washing work piece and carry out the operation of striding the groove in each washing tank, reduce ultrasonic cleaning equipment's manufacturing cost, and improve the reliability and the stability of ultrasonic cleaning equipment operation.
In order to achieve the above object, the utility model provides an ultrasonic cleaning device, include:
the cleaning device comprises a plurality of cleaning tanks which are arranged in a linear manner and are mutually isolated, a rotary chain for executing rotation, a plurality of guide columns which are annularly distributed at the edge of the rotary chain, driven by the rotary chain and vertically arranged, a sliding mechanism which is arranged at the outer side of the guide columns and moves up and down, a workpiece basket which is connected with the sliding mechanism, and a guide plate which is close to one side of the rotary chain and is bridged over two adjacent cleaning tanks, wherein a first power mechanism is arranged in the sliding mechanism;
the bottom of the sliding mechanism is provided with a sliding part which is guided by the guide plate in the rotating process of the rotary chain so as to cross two adjacent cleaning tanks.
As a further improvement of the utility model, the cleaning tanks are embedded in a cubic space formed by the inner tank wall, the outer tank wall and the partition plate, and the guide plate is vertically and convexly arranged at the top of the inner tank wall and bridges two adjacent cleaning tanks;
the rotary chain drives the guide post to horizontally pivot in the inner groove wall, and the sliding part moves along the top of the guide plate to drive the sliding mechanism to drive the workpiece basket to move up and down.
As a further improvement of the present invention, the guide post is provided with a vertically arranged linear guide rail;
the slide mechanism includes: the sliding seat is connected with the linear guide rail of the guide column in a sliding manner and internally provided with a first power mechanism, a top plate embedded into the sliding seat and arranged in a downward extending manner, and a suspension arm connected with the workpiece basket;
the sliding part is transversely assembled at the bottom of the top plate, and the workpiece basket horizontally moves in a linear manner in the cleaning tank;
the first power mechanism drives the sliding seat to perform lifting motion along the linear guide rail.
As a further improvement, the washing tank is the rectangle under overlooking the angle, and the washing tank forms the portion of bending of cell wall and outer cell wall in the parcel along its length direction's lateral wall, the top of the portion of bending forms the confession the rolling linear type rolling surface of linear direction is followed to the slider.
As a further improvement of the utility model, the suspension arm consists of a mounting seat, a suspension arm body which is integrally connected with the mounting seat and extends downwards and vertically, and a suspension arm which is arranged at the tail end of the suspension arm body and is connected with the workpiece basket;
the linear rolling surface is continuously arranged with the top of the guide plate, and the sliding part can lift the workpiece basket to a position higher than the liquid level formed in the cleaning tank when rolling on the top of the guide plate.
As a further improvement of the present invention, the length of the boom body in the vertical direction is greater than or equal to the height of the guide plate.
As a further improvement of the present invention, a first guiding edge, a second guiding edge and a third guiding edge are sequentially formed at the top of the guiding plate for guiding the sliding member, a slope formed by the first guiding edge and the horizontal plane is smaller than a slope formed by the third guiding edge and the horizontal plane, and the second guiding edge intersects with an inward extension line of a partition plate disposed between two adjacent isolation cleaning tanks in the vertical direction; the sliding part lifts the workpiece basket to be higher than the liquid level formed in the cleaning tank when the second guiding edge of the guiding plate rolls.
As a further improvement of the utility model, an ultrasonic generator is arranged at the bottom and/or the side part of at least one cleaning tank; the ultrasonic cleaning equipment also comprises a shell which partially shields the cleaning tank, and at least one air suction opening for sucking water vapor is arranged at the top of the shell.
As a further improvement, the plurality of cleaning tanks which are arranged in a linear type and are mutually isolated are set to be detachable structures.
As a further improvement, the both ends tip of a plurality of washing tanks that the gyration chain was arranging and mutual isolation forms the slope in being the linear type, built-in first power unit of sliding seat carries out elevating movement at the segmental arc drive sliding seat of gyration chain.
Compared with the prior art, the beneficial effects of the utility model are that:
firstly, in the utility model, all the workpieces to be cleaned are fixed by the workpiece basket and move in an annular translation posture in the whole cleaning process, thereby effectively avoiding the defects of surface scratch, collision and the like possibly caused in the cleaning process of the workpieces to be cleaned;
and simultaneously, the utility model discloses an ultrasonic cleaning equipment only accomplishes jointly through deflector and the slider that sets up in the washing tank inboard and cross-over connection two adjacent washing tanks when every work piece basket is carried out and is strideed across two adjacent washing tanks, consequently, greatly improved treat that abluent work piece carries out the simplicity and convenience of switching operation in each washing tank, reduced the work piece basket and strideed across the required energy consumption of two adjacent washing tanks along the rectilinear direction, and improved the reliability that the work piece carries out switching operation in each washing tank of ultrasonic cleaning equipment, and finally reduce whole ultrasonic cleaning equipment's energy consumption.
Drawings
Fig. 1 is a side view of an ultrasonic cleaning apparatus of the present invention;
FIG. 2 is a side view of the cover, cabinet door, pumping port, guide post and workpiece basket of FIG. 1 omitted;
FIG. 3 is a cross-sectional view taken along line E-E of FIG. 2;
FIG. 4 is a top view of a revolving chain driving a plurality of guide posts;
FIG. 5 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 6 is an enlarged view of a portion of FIG. 5 at F;
FIG. 7 is a schematic view of the whole process that a workpiece basket sequentially passes through a guide plate arranged at the joint of two adjacent cleaning tanks to cross a partition plate from a previous cleaning tank and enter a next cleaning tank;
FIG. 8 is a schematic view of a guide plate disposed where two adjacent wash tanks shown in FIG. 7 meet;
FIG. 9 is a top view of a baffle and a guide plate bridging two adjacent sinks;
FIG. 10 is a top view of a drying apparatus used in conjunction with an ultrasonic cleaning apparatus disclosed herein;
fig. 11 is a sectional view taken along the direction D-D in fig. 10.
Detailed Description
The present invention is described in detail with reference to the embodiments shown in the drawings, but it should be understood that these embodiments are not intended to limit the present invention, and those skilled in the art should understand that the functions, methods, or structural equivalents or substitutions made by these embodiments are within the scope of the present invention.
It will be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," "positive," "negative," and the like are used in an orientation or positional relationship indicated in the drawings for convenience in describing and simplifying the description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be considered limiting of the invention.
In the various examples of this application, the term "Workpiece to be treated'and'Workpiece"has the technical meaning of equivalent. Meanwhile, in the various embodiments of the present application, the term "Workpiece to be treated'and'Workpiece"has the technical meaning of equivalent. In the present embodiment, the cup body broadly refers to a cylindrical workpiece having one open end, such as a glass cup, a stainless steel cup, a ceramic cup, and the like. The cup body can be opened after being formedThe cleaning was performed by the ultrasonic cleaning apparatus shown in this embodiment. For example, the cup may be a bottomed cylindrical workpiece 51, may be a bottomless cylindrical workpiece, or may be another workpiece 51 that can be accommodated in the workpiece basket 50, and those skilled in the art can flexibly design the workpiece basket 50 according to the specific shape of the workpiece 51.
Fig. 1 to 11 show a specific embodiment of an ultrasonic cleaning apparatus according to the present invention.
In this embodiment, an ultrasonic cleaning apparatus includes: the cleaning device comprises a plurality of cleaning tanks which are arranged in a linear type and are isolated from each other, a rotary chain 302 for rotating, a plurality of guide columns 40 which are circularly distributed on the edge of the rotary chain 302 and are driven by the rotary chain 302 and vertically arranged, a sliding mechanism which is arranged on the outer side of each guide column 40 and moves up and down, a workpiece basket 50 connected with the sliding mechanism, and a guide plate which is close to one side of the rotary chain 302 and is bridged over two adjacent cleaning tanks. The slide member 44 is provided at the bottom of the slide mechanism, and the slide member 44 is guided by the guide plate 14 (or the guide plate 15) during the rotation of the rotating chain 302 to cross over the adjacent two wash tanks. Wherein, a plurality of washing tanks that are the linear type and arrange and keep apart each other set up to detachable construction. The rear of the guide post 40 is provided with a link 46 connected to the revolving chain 302.
The applicant describes in detail the example of the work basket 50 carrying the work 51 across the cleaning bath 11 and the cleaning bath 12, and the work basket 50 is carried across the cleaning bath 12 and the cleaning bath 13 in the same manner.
In the present embodiment, the ultrasonic cleaning apparatus includes a cleaning tank 11, a cleaning tank 12, and a cleaning tank 13 arranged in a linear manner, and a plurality of cleaning tanks are integrally wrapped by a housing 10. The cleaning tank 11 and the cleaning tank 12 are separated from each other by a partition 14, and the cleaning tank 12 and the cleaning tank 13 are separated from each other by a partition 15. The cleaning tank 11, the cleaning tank 12, and the cleaning tank 13 perform an ultrasonic cleaning process, an ultrasonic rinsing process, and a bubbling rinsing process, respectively.
The casing 10 has a rectangular cubic shape, and an inner wall 105 and an outer wall 115 are provided inside in the longitudinal direction of the casing 10, and a side wall groove 125 connecting the inner wall 105 and the outer wall 115. The cleaning tanks are embedded in a cubic space formed by the inner tank wall 105, the outer tank wall 115 and the partition plates, and the guide plate is vertically and convexly arranged at the top of the inner tank wall 105 and is bridged over two adjacent cleaning tanks.
The revolving chain 302 drives the guide post 40 to horizontally pivot behind the inner slot wall 105, and the sliding member 44 moves along the top of the guide plate to drive the sliding mechanism to lift and lower the workpiece basket 50. A rotary power mechanism (such as a motor) is arranged behind the three cleaning tanks. The revolving power mechanism drives the driving sprocket 301, the revolving chain 302 is wound around the driving sprocket 301 and the driven sprocket 302, the inner ring of the revolving chain 302 is driven by the driving sprocket 301 and the driven sprocket 302 to revolve (see arrows 3 and 4 in fig. 4), and drives twenty sliding mechanisms and the workpiece baskets 50 which are connected with the sliding mechanisms and can move up and down to perform circular rotation.
The guide posts 40 are provided with vertically arranged linear guides 41, the linear guides 41 of each guide post 40 being annularly outwardly arranged. In the present embodiment, the slide mechanism includes: a sliding seat 42 slidably coupled to the linear guide 41 of the guide post 40 and having a first power mechanism built therein, a top plate 442 inserted into the sliding seat 42 and extending downward, and a boom 45 coupled to the work basket 50. Wherein the slide 44 is transversely mounted on the bottom of the top plate 442, and the work basket 50 is linearly and horizontally movable within the cleaning tank (in the direction indicated by the arrow B in fig. 7). The top plate 442 is disposed to extend transversely through the shaft 441 of the slider 44. Meanwhile, the first power mechanism drives the sliding seat 42 to perform a lifting motion along the linear guide 41. In particular, when the workpiece basket 50 spans two adjacent washing grooves, the first power mechanism does not participate in the spanning of the two adjacent washing grooves, but merely rolls the workpiece basket 50 on the first guiding edge 601, the second guiding edge 602, and the third guiding edge 603 of the guide plate 60 in sequence by the sliding member 44, and thus lifts the workpiece basket 50 above the partition 14 and enters the washing groove 12, so as to finally implement the spanning operation of the two adjacent washing grooves. Specifically, the first power mechanism may be a servo motor.
Referring to fig. 3, 5 and 6, the three cleaning tanks are rectangular in top view, the side walls of the cleaning tanks along the length direction thereof are formed to wrap the inner tank wall 105 and the outer tank wall 115 (and the bending portion 116), and the top of the bending portion 116 is formed to form a linear rolling surface 1161 for the sliding member 44 to roll along the linear direction. The boom 45 is composed of a mounting seat 451, a boom body 452 integrally connected to the mounting seat 451 and extending vertically downward, and a boom 453 provided at the end of the boom body 452 and connected to the work basket 50. The cleaning tank 12 is enclosed by only the inner tank wall 105, the outer tank wall 115, the partition 14, and the partition 15. Of course, the bottom of each cleaning tank is provided with a bottom wall for containing liquid.
The linear rolling surface 1161 is arranged continuously with the top of the guide plate 60, and there is a state in which the slide 44 lifts the work basket 50 above the liquid level formed inside the cleaning bath 11 (cleaning bath 12 or cleaning bath 13) when rolling on the top of the guide plate 60. Referring to fig. 5, the work basket 50 is in a state 50a when it is completely immersed in the cleaning bath 11; the state 50b is when the work basket 50 is lifted higher than the wash tank 11 and the crossing of the partition 14 is performed. The length of the boom body 452 in the vertical direction is greater than or equal to the height of the guide plate 60 (and the guide plate 15). The linear rolling surface 1161 and the top of the guide plate 60 are continuously disposed and connected to the cleaning tank 11, the cleaning tank 12 and the cleaning tank 13.
Referring to fig. 8 and 9, in the present embodiment, the top of the guide plate 60 forms a first guide edge 601, a second guide edge 602 and a third guide edge 603 in sequence for guiding the slider 44, the slope of the first guide edge 601 with respect to the horizontal plane is smaller than the slope of the third guide edge 603 with respect to the horizontal plane, and the second guide edge 602 intersects with the inward extension line of the partition disposed between two adjacent wash tanks in the vertical direction. The slide 44 lifts the work basket 50 above the liquid level C formed inside the wash bowl 11 while the second leading edge 602 of the guide plate rolls. Referring to fig. 9, second guide edge 602 intersects extension line 150 in the vertical direction, which separates inward partition 14 disposed between two adjacent washing tanks (i.e., washing tank 11 and washing tank 12). The guiding plate 60 is sheet-shaped in a top view, and connects two adjacent cleaning tanks (i.e. the cleaning tank 11 and the cleaning tank 12), and further, the second guiding edge 602 connects the cleaning tank 11 and the cleaning tank 12. Preferably, the slider 44 lifts the work basket 50 above the liquid level C formed inside the wash bowl 11 while the second leading edge 602 of the guide plate 60 rolls. The first, second and third guiding edges 601, 602, 603 are arranged in series and linear with the linear rolling surface 1161 in a top view.
Meanwhile, in the embodiment, one or more ultrasonic generators 70 are provided at least at the bottom and/or side of one cleaning tank. Specifically, ultrasonic generators 70 are disposed at the bottoms of the cleaning tanks 11 and 12. The ultrasonic generator 70 converts the sound energy of the power ultrasonic frequency source into mechanical vibration, and radiates ultrasonic waves to the cleaning liquid in the cleaning tank through the cleaning tank wall. Due to the radiation of the ultrasonic wave, the micro-bubbles in the liquid in the cleaning tank can keep vibrating under the action of the sound wave. The adsorption of the broken dirt to the surface of the workpiece 51 causes fatigue breakage of the dirt layer and is peeled off, and the vibration of the gas bubbles cleans the surface of the workpiece 51. In the present embodiment, the cleaning tank 11 corresponds to a "front cleaning tank" for the cleaning tank 12, the cleaning tank 12 corresponds to a "rear cleaning tank" for the cleaning tank 11, and so on.
Referring to fig. 8, the first guiding edge 601 forms an included angle α of 45 to 50 degrees with the linear rolling surface 1161, and the third guiding edge 603 forms an included angle β of 80 to 85 degrees with the linear rolling surface 1161. In this embodiment, the first guiding edge 601 is gentle, so that the workpiece basket 50 can be slowly lifted, and the liquid adhered to the surface of the workpiece basket 50 and the workpiece 51 and containing the fine washing liquid medicine can be dropped into the cleaning tank 11 to the greatest extent, so that the liquid of the fine washing liquid medicine is maximally prevented from being carried into the cleaning tank 12 by the workpiece basket 50 and the workpiece 51, and therefore the amount of the fine washing liquid medicine is saved, the concentration of the fine washing liquid medicine in the cleaning tank 12 is reduced, and the effect of the ultrasonic rinsing treatment performed in the cleaning tank 12 is indirectly improved. Meanwhile, since the third guide edge 603 is provided in a steeper structure, the workpiece basket 50 that has crossed the partition 14 can be quickly dropped into the cleaning tank 12 (i.e., the subsequent cleaning tank), thereby improving the processing efficiency of the entire ultrasonic cleaning apparatus. The workpiece basket 50 rotates in the direction of rotation of the workpiece basket 50 as indicated by the arrow in fig. 8 while spanning the adjacent wash bowl 11 and wash bowl 12, and the workpiece basket 50 performs a translational movement in the direction indicated by the left arrow in fig. 9 in a top view.
Specifically, the applicant describes in detail a part of the process in which the work basket 50 spans the adjacent cleaning bath 11 and cleaning bath 12. The principle of the process of the workpiece basket 50 crossing the adjacent cleaning tanks 12 and 13 is the same, and the description thereof is omitted.
The time for completely immersing the workpiece 51 in each workpiece basket 50 in the cleaning tank 11 to perform the ultrasonic cleaning is kept at about 30 seconds, the time for completely immersing the workpiece 51 in each workpiece basket 50 in the cleaning tank 12 to perform the ultrasonic rinsing process is kept at about 20 seconds, and the time for completely immersing the workpiece 51 in each workpiece basket 50 in the cleaning tank 13 to perform the bubbling rinsing process is kept at about 20 seconds.
In particular, referring to fig. 7 and 8, in the present embodiment, in the process of carrying each workpiece basket 50 to perform switching of the cleaning bath, the slider 44 first contacts the first guide edge 601, and the workpiece 51 in the workpiece basket 50 moves upward in a vertical posture. In this process, the revolving chain 302 is still performing a horizontal revolving motion at a set rotational speed, whereby the work basket 50 partially or completely submerged in the cleaning bath 11 is gradually lifted upward and finally out of the liquid level C (see fig. 3) in the cleaning bath 11 by the boom 45 connected to the guide post 40. Then, gradually in the direction of the arrow shown rightward in fig. 7 and as the revolving chain 302 performs a horizontal revolving motion at a set rotational speed, the entire guide post 40 and the workpiece basket 50 cross the partition 14 (or the partition 15) during the translation. Finally, the ultrasonic wave is moved downward in an inclined posture along an arrow inclined to the lower right in fig. 8, and quickly falls into the cleaning tank 12 where the next cleaning process is performed, and the ultrasonic wave rinsing process is performed in the cleaning tank 12.
The sliding member 44 may be selected from a bearing, a nylon wheel, and the like, which are known in the art to be capable of rolling with the linear rolling surface 1161. The guide post 40 is provided with a vertically arranged linear guide 41 in a radially outward direction, and the slide holder 42 integrally wraps the linear guide 41. The balls 402 are provided between the inner side of the sliding block 42 and the linear guide 41 so that the sliding block 42 can linearly ascend and descend in the vertical direction with respect to the guide post 40. The linear rolling surface 1161 has a width greater than or equal to the width of the slider 44. More preferably, the linear rolling surface 1161 may also be provided with a circular protrusion (not shown) on the inner and outer sides for better guiding the slider 44.
In the embodiment, there is a state where the workpiece basket 50 is lifted above the liquid level formed inside the cleaning bath 11 while the slider 44 rolls on the linear rolling surface 1161. For example, the work basket 50 may have been raised above the liquid level C of the wash tank 12 when the slide 44 has moved to the top of the first guide edge 601 and has not yet contacted the second guide edge 602.
In this embodiment, the frame, the section, the housing 10 and the tank walls 300 forming each cleaning tank of the ultrasonic cleaning apparatus may be made of SUS304 stainless steel or stainless steel with a higher grade. Cleaning tank 11, cleaning tank 12 and cleaning tank 13 are all made of SUS304 stainless steel. Meanwhile, as shown in fig. 1, a transparent cover 101 is provided at an upper portion of the housing 10 so as to facilitate an operator to observe the processing of the workpiece basket 50 loaded with the workpieces 51 in each cleaning bath. The transparent cover 101 may be plexiglas or tempered glass. An openable cabinet door 102 is arranged at the bottom of the shell 10 and used for installing and overhauling a driver, a PLC (programmable logic controller) control device and other components connected with the first power mechanism.
Referring to fig. 3 and 5, in the present embodiment, the ultrasonic cleaning apparatus further includes a housing 10 partially shielding the cleaning tank, and at least one pumping port, i.e., pumping port 18 and pumping port 19, for pumping moisture is disposed at the top of the housing 10. Since the liquid in the cleaning tank is usually subjected to a heat treatment to enhance the cleaning effect on the workpiece 51. Water vapor is generated inside the housing 10. Since water vapor may be misted when the water vapor meets the transparent cover 102 and the top of the casing 10, in the embodiment, the water vapor generated by each cleaning tank may be exhausted from the casing 10 through the air exhaust opening 18 and the air exhaust opening 19. The suction ports 18 and 19 may be connected to a dehumidifying fan (not shown) through a flexible pipe or a rigid pipe to perform a suction operation. Heating the liquid in the cleaning tanks can be achieved by providing electrical heating elements in each tank.
Referring to fig. 3, 10 and 11, in the present embodiment, the side portion of the housing 10 forms an inlet port 1 and an outlet port 2 for introducing a workpiece to be cleaned into the workpiece basket 50. The outflow port 2 and the input port 911 of the drying apparatus 90 are close to each other. The operator can put the workpiece 51 subjected to the ultrasonic cleaning process by the ultrasonic cleaning apparatus into the drying apparatus 90 from the outflow port 2 of the drying apparatus 90 to perform the drying process, and finally can lead out the dried workpiece 51 from the outflow port 921 of the drying apparatus 90.
An operator manually or by a robot (for example, an industrial robot) puts a workpiece 51 into a workpiece basket 50 which is horizontally rotated from an input port 1, and the ultrasonic cleaning process, the ultrasonic rinsing process, and the bubbling rinsing process are respectively performed on the workpiece 51 by a cleaning tank 11, a cleaning tank 12, and a cleaning tank 13 in this order. The time for completely immersing the workpiece 51 in each workpiece basket 50 in the cleaning tank 11 to perform the ultrasonic cleaning is kept at about 30 seconds, the time for completely immersing the workpiece 51 in each workpiece basket 50 in the cleaning tank 12 to perform the ultrasonic rinsing process is kept at about 20 seconds, and the time for completely immersing the workpiece 51 in each workpiece basket 50 in the cleaning tank 13 to perform the bubbling rinsing process is kept at about 20 seconds. The workpiece after the three cleaning processes can be dried by using the drying apparatus shown in fig. 9 and 10. The applicant points out that the ultrasonic cleaning equipment can also movably splice the spraying equipment and the air spraying equipment in a linear mode after the cleaning tank 13. Since both the spraying equipment and the air spraying equipment belong to the mature prior art, they are not described herein again.
Referring to fig. 10 and 11, in this embodiment, the drying apparatus 90 includes a drying housing 95 forming a drying channel 951, a plurality of rotating shafts 91 horizontally disposed on the drying housing 95, chain wheels 94 respectively sleeved on the rotating shafts 91 at two ends of the drying channel 951, a conveying belt 941 disposed on the chain wheels 94 and performing a revolving motion, the conveying belt 941 carrying the workpiece 51, a heating rod 92 disposed below the conveying belt 941, and a circulating fan 93 disposed at the bottom of the drying housing 95 and communicating with the drying channel 951. One end of the shaft 91 extends through the drying housing 95 and drives the shaft 91 to rotate via an external power mechanism (e.g., a motor) and a transmission member (e.g., a chain or a belt), so as to finally drive the belt 941 to perform an epicyclic motion in the drying tunnel 951 via the sprocket 94. In this embodiment, the drying tunnel 951 is heated by electricity, cold air can be heated to hot air by the heating rod 92, the hot air is heated by the circulating fan 93, and the hot air flows upward to heat the workpiece 51 and dry the workpiece 51 thoroughly.
The drying apparatus 90 shown in fig. 10 and 11 may be a part of the ultrasonic cleaning apparatus shown in this embodiment, or may be used alone as a separate device. The drying device 90 is arranged in conjunction with the ultrasonic cleaning device.
Meanwhile, referring to fig. 2 to 4, in the present embodiment, the rotary chain 302 forms the slopes 312 at the two end portions of the plurality of cleaning tanks arranged in a straight line and separated from each other, and the first power mechanism built in the sliding seat 42 drives the sliding seat 42 to perform the lifting motion at the arc-shaped section (the area indicated by two dotted line frames in fig. 4) of the rotary chain 302. Specifically, the first power mechanism drives the sliding seat 42 to perform an ascending motion at the arc-shaped section 322a of the revolving chain 302, and the first power mechanism drives the sliding seat 42 to perform a descending motion at the arc-shaped section 322b of the revolving chain 302. Thereby facilitating the operator to insert the work 51 into the work basket 50 from the inlet port 1 and take out the cleaned work 51 from the outlet port 2. The slope 312 is provided at each of the inlet port 1 and the outlet port 2. The revolving chain 302 has flexibility.
In the ultrasonic cleaning apparatus disclosed in this embodiment, when each workpiece basket 50 performs the operation of crossing two adjacent cleaning tanks, the operation is performed by the guide plate 60 and the sliding member 44 which are arranged inside the cleaning tanks and cross the two adjacent cleaning tanks, so that the simplicity of the switching operation performed by the workpiece to be cleaned in each cleaning tank of the ultrasonic cleaning apparatus is greatly improved, the reliability of the whole ultrasonic cleaning apparatus is further improved, the manufacturing cost is reduced, and the energy consumption of an additional power mechanism is avoided when the operation of crossing two adjacent cleaning tanks is performed, so that the energy consumption required by the workpiece basket 50 is increased, the structure of the whole ultrasonic cleaning apparatus is more reasonable and compact, and the manufacturing cost of the ultrasonic cleaning apparatus is greatly reduced;
particularly, in the present embodiment, when each workpiece basket 50 spans two adjacent cleaning tanks, the workpiece basket is completed by only the guide plate 60 and the sliding member 44 which are disposed inside the cleaning tanks and span the two adjacent cleaning tanks, at this time, the first power mechanism does not need to intervene and drive the workpiece basket 50 to ascend and descend, and the sliding member 44 is driven by the rotation of the revolving chain 302 to span the two adjacent cleaning tanks under the action of the guide plate 60, so that the energy consumption of the first power mechanism when the workpiece basket 50 spans the two adjacent cleaning tanks is avoided, thereby reducing the comprehensive energy consumption of the entire ultrasonic cleaning apparatus.
The above list of details is only for the practical implementation of the present invention, and they are not intended to limit the scope of the present invention, and all equivalent implementations or modifications that do not depart from the technical spirit of the present invention should be included in the scope of the present invention.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (10)

1. An ultrasonic cleaning apparatus, comprising:
the cleaning device comprises a plurality of cleaning tanks which are arranged in a linear manner and are mutually isolated, a rotary chain (302) for executing rotation, a plurality of guide columns (40) which are annularly distributed at the edge of the rotary chain (302), driven by the rotary chain (302) and vertically arranged, a sliding mechanism which is arranged at the outer side of each guide column (40) and moves up and down, a workpiece basket (50) connected with the sliding mechanism, and a guide plate which is close to one side of the rotary chain (302) and is bridged over two adjacent cleaning tanks, wherein a first power mechanism is arranged in the sliding mechanism;
the bottom of the sliding mechanism is provided with a sliding piece (44), and the sliding piece (44) is guided by a guide plate during the rotation process of the rotary chain (302) so as to cross two adjacent cleaning tanks.
2. The ultrasonic cleaning apparatus according to claim 1, wherein the cleaning tank is embedded in a cubic space defined by the inner tank wall (105), the outer tank wall (115) and the partition plate, and the guide plate is vertically protruded from the top of the inner tank wall (105) and bridges two adjacent cleaning tanks;
the rotary chain (302) drives the guide post (40) to horizontally pivot in the inner groove wall (105), and the sliding piece (44) moves along the top of the guide plate to drive the sliding mechanism to drive the workpiece basket (50) to move up and down.
3. An ultrasonic cleaning apparatus according to claim 1, characterized in that the guide post (40) is configured with a vertically arranged linear guide rail (41);
the slide mechanism includes: a sliding seat (42) which is connected with the linear guide rail (41) of the guide post (40) in a sliding way and is internally provided with a first power mechanism, a top plate (442) which is embedded into the sliding seat (42) and extends downwards, and a suspension arm (45) which is connected with the workpiece basket (50);
wherein the sliding part (44) is transversely assembled at the bottom of the top plate (442), and the workpiece basket (50) moves horizontally in a linear manner in the cleaning tank;
the first power mechanism drives the sliding seat (42) to perform lifting motion along the linear guide rail (41).
4. The ultrasonic cleaning apparatus according to claim 3, wherein the cleaning tank is rectangular in a top view, a bending portion (116) wrapping the inner tank wall (105) and the outer tank wall (115) is formed along a side wall of the cleaning tank in a length direction, and a linear rolling surface (1161) for the sliding member (44) to roll in a linear direction is formed at a top portion of the bending portion (116).
5. The ultrasonic cleaning apparatus according to claim 4, wherein the boom (45) is composed of a mounting base (451), a boom body (452) integrally connected to the mounting base (451) and extending vertically downward, and a boom (453) provided at a distal end of the boom body (452) and connected to the work basket (50);
the linear rolling surface (1161) is arranged continuously with the top of the guide plate, and the slider (44) is in a state of lifting the work basket (50) above the liquid level formed inside the cleaning tank when rolling on the top of the guide plate.
6. The ultrasonic cleaning apparatus according to claim 5, wherein the length of the boom body (452) in the vertical direction is greater than or equal to the height of the guide plate.
7. The ultrasonic cleaning apparatus according to any one of claims 1 to 6, wherein a top portion of the guide plate sequentially forms a first guide edge (601), a second guide edge (602), and a third guide edge (603) for guiding the slider (44), a slope of the first guide edge (601) with respect to a horizontal plane is smaller than a slope of the third guide edge (603) with respect to the horizontal plane, and the second guide edge (602) intersects an inward extension line of a partition plate disposed between two adjacent cleaning tanks in a vertical direction; the slide (44) lifts the work basket (50) above a liquid level formed inside the wash tank when the second leading edge (602) of the guide plate rolls.
8. An ultrasonic cleaning apparatus according to claim 7, characterized in that an ultrasonic generator (70) is provided at least at the bottom and/or side of one cleaning tank; the ultrasonic cleaning equipment also comprises a shell (10) for partially shielding the cleaning tank, and at least one air suction opening for sucking water vapor is arranged at the top of the shell (10).
9. The ultrasonic cleaning apparatus according to claim 1, wherein the plurality of cleaning tanks arranged in a line and isolated from each other are provided as a detachable structure.
10. The ultrasonic cleaning apparatus according to claim 3, wherein the rotary chain (302) forms a slope (312) at the end of each end of the plurality of cleaning tanks arranged in a straight line and isolated from each other, and the first power mechanism built in the sliding seat (42) drives the sliding seat (42) to perform lifting motion at the arc-shaped section of the rotary chain (302).
CN202021908768.6U 2020-09-04 2020-09-04 Ultrasonic cleaning equipment Active CN213793180U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113611639A (en) * 2021-10-11 2021-11-05 南通西瑞电子科技有限公司 Semiconductor wafer corrosion device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113611639A (en) * 2021-10-11 2021-11-05 南通西瑞电子科技有限公司 Semiconductor wafer corrosion device
CN113611639B (en) * 2021-10-11 2021-12-07 南通西瑞电子科技有限公司 Semiconductor wafer corrosion device

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