CN213764700U - Assembly tool for saddle supports - Google Patents
Assembly tool for saddle supports Download PDFInfo
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- CN213764700U CN213764700U CN202022843001.6U CN202022843001U CN213764700U CN 213764700 U CN213764700 U CN 213764700U CN 202022843001 U CN202022843001 U CN 202022843001U CN 213764700 U CN213764700 U CN 213764700U
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Abstract
The utility model discloses a fitting-up tool for saddle-type supports, which comprises a base, wherein the base is provided with a plane for placing a bottom plate of the saddle-type support; the assembly tool further comprises a first positioning mechanism, a second positioning mechanism, a third positioning mechanism and a fourth positioning mechanism which are arranged on the support; the first positioning mechanism is used for realizing the positioning of the bottom plate on the base; the second positioning mechanism is used for realizing the positioning of the web relative to the bottom plate; the third positioning mechanism is used for realizing the positioning of the side plate relative to the bottom plate and the web plate; and the fourth positioning mechanism is used for positioning the rib plate relative to the bottom plate and the web plate. The utility model discloses a centering mechanism, cylinder clamping mechanism etc. assist the group of accomplishing the saddle support to having reduced the group to the degree of difficulty, have improved work efficiency, have guaranteed the uniformity of product, can also adapt to the support of different specifications simultaneously.
Description
Technical Field
The utility model relates to a group is to frock, especially a group is to frock for welding saddle support.
Background
The saddle type support is one of the most widely applied support parts in the horizontal container, and the shape and the size of the saddle type support directly determine whether the saddle type support can be tightly attached to the horizontal container or not, so that the saddle type support has the functions of stable support, safety and reliability. Therefore, the group of saddle supports is of great importance to the accuracy.
Referring to fig. 1, the saddle is generally composed of a base plate 2, a web 3, a rib 5, and a side plate 4. The size of the bottom plate 2 corresponds to the nominal diameter of the horizontal container, and the sizes and shapes of the web plate 3, the rib plate 5 and the side plate 4 are also related to the outer diameter, so that the saddle-type support has various shapes and sizes of parts. The traditional manual assembly mode is used, the operation difficulty is high, the consistency is poor, and the precision requirement cannot be met.
SUMMERY OF THE UTILITY MODEL
The utility model provides a group of saddle support is to frock, its purpose: the assembly difficulty is reduced, and the product precision and the working efficiency are improved.
The utility model discloses technical scheme as follows:
the assembly tool for the saddle support comprises a base, wherein a plane for placing a bottom plate of the saddle support is arranged on the base;
the assembly tool further comprises a first positioning mechanism, a second positioning mechanism, a third positioning mechanism and a fourth positioning mechanism which are arranged on the support;
the first positioning mechanism is used for realizing the positioning of the bottom plate on the base;
the second positioning mechanism is used for realizing the positioning of the web relative to the bottom plate;
the third positioning mechanism is used for realizing the positioning of the side plate relative to the bottom plate and the web plate;
and the fourth positioning mechanism is used for positioning the rib plate relative to the bottom plate and the web plate.
As the further improvement of this frock: the first positioning mechanism comprises a positioning block, and the positioning block is used for determining the position of the bottom plate relative to the base in the front-back direction.
As the further improvement of this frock: the first positioning mechanism comprises a centering mechanism, the centering mechanism comprises a left first screw rod, a right first screw rod and a left centering block and a right centering block, the left centering block and the right centering block respectively correspond to the two first screw rods one by one, the centering blocks are connected with the corresponding first screw rods through spiral matching, and the rotation directions of the two first screw rods are opposite and rotate synchronously;
the two centering blocks are used for clamping the bottom plate from the left side and the right side.
As the further improvement of this frock: the second positioning mechanism comprises two groups of side positioning plates respectively positioned at the left side and the right side of the web plate and further comprises a first clamping mechanism used for clamping the middle position of the top of the web plate.
As the further improvement of this frock: the first clamping mechanism is arranged on a lifting seat of the lifting device, and the lifting device is arranged on the base;
the first clamping mechanism comprises a first clamping cylinder, a first fixing block and a first clamping arm;
the first clamping cylinder one end with the lift seat rotates to be connected, the other end and first clamping arm rotate to be connected, first clamping arm still with the lift seat rotates to be connected, first fixed block with lift seat fixed connection.
As the further improvement of this frock: the second positioning mechanism further comprises a front clamping cylinder which is arranged on the base and used for clamping the web from the front side.
As the further improvement of this frock: the third positioning mechanism comprises a rotating seat which is arranged on the base in a rotating connection mode, a guide groove matched with the side plate is formed in the rotating seat, and the rotating axis of the rotating seat is horizontally arranged and is parallel to the side plate;
the third positioning mechanism further comprises a second clamping mechanism for clamping the side plate.
As the further improvement of this frock: the second clamping mechanism comprises a translation seat, a supporting plate, a second clamping cylinder and a second clamping arm;
the translation seat can move relative to the base, and the support plate is mounted on the translation seat and used for supporting the side plate; one end of the second clamping cylinder is rotatably connected with the translation seat, the other end of the second clamping cylinder is rotatably connected with the second clamping arm, the second clamping arm is further rotatably connected with the translation seat, and the second clamping arm is used for pressing the side plate on the supporting plate under the driving of the second clamping cylinder.
As the further improvement of this frock: the fourth positioning mechanism comprises a turnover seat, a third clamping cylinder and a fixing arm;
the turnover seat is installed on the base, and the third clamping cylinder and the fixed arm are installed on the turnover seat so as to be turned to the two sides of the rib plate relative to the base.
As the further improvement of this frock: the turnover seat is installed on the base in a fast-assembling mode, and a plurality of installation stations for the turnover seat are arranged on the base.
Compared with the prior art, the utility model discloses following beneficial effect has: (1) the utility model assists in completing the assembly of the saddle type support through the centering mechanism, the cylinder clamping mechanism and the like, reduces the assembly difficulty, improves the working efficiency and ensures the consistency of products; (2) the position and the angle of each mechanism can be adjusted, and the support can adapt to supports of different specifications.
Drawings
Fig. 1 is a perspective view of the present invention;
fig. 2 is a top view of the present invention;
FIG. 3 is a partial view of portion A of FIG. 1;
FIG. 4 is a partial view of portion B of FIG. 1;
FIG. 5 is a partial view of section C of FIG. 1;
fig. 6 is a partial view of portion D of fig. 1.
Detailed Description
The technical scheme of the utility model is explained in detail below with the attached drawings:
as shown in figure 1, the assembling tool for the saddle support comprises a base 1, wherein a plane for placing a bottom plate 2 of the saddle support is arranged on the base 1.
The assembly tool further comprises a first positioning mechanism, a second positioning mechanism, a third positioning mechanism and a fourth positioning mechanism which are arranged on the support.
Wherein:
as shown in fig. 1 and 2, the first positioning mechanism is used to position the base plate 2 on the base 1.
Specifically, the first positioning mechanism comprises a positioning block, and the positioning block is used for determining the position of the bottom plate 2 relative to the base 1 in the front-back direction. When the base plate 2 is placed, its rear part is placed against the positioning block.
First positioning mechanism includes centering mechanism, centering mechanism about including two first lead screws with about two sets of respectively with two first lead screw one-to-ones centering piece 6, centering piece 6 is connected through spiral cooperation and the first lead screw that corresponds, two first lead screws revolve to opposite, through the coupling joint, and control through the handle of right-hand member and realize synchronous rotation to drive two centering pieces 6 along opposite direction motion, press from both sides tightly from the left and right sides bottom plate 2 realizes automatic adjusting well.
As shown in fig. 1 and 3, the second positioning mechanism is used to achieve positioning of the web 3 relative to the base plate 2.
The second positioning mechanism comprises two groups of side positioning plates 12 respectively positioned at the left side and the right side of the web plate 3 and further comprises a first clamping mechanism 8 used for clamping the middle position of the top of the web plate 3.
The first clamping mechanism 8 is mounted on a lifting seat of the lifting device 7. The lifting device 7 is installed on the base 1 and adopts a lead screw guide rail mechanism, the lead screw part is in spiral fit with the lifting seat, and the top part of the lifting seat rotates the lead screw by using a handle to drive the lifting seat to move up and down along a vertical guide rail.
Further, the first clamping mechanism 8 comprises a first clamping cylinder 8-1, a first fixing block 8-2 and a first clamping arm 8-3; one end of the first clamping cylinder 8-1 is rotatably connected with the lifting seat, the other end of the first clamping cylinder is rotatably connected with the first clamping arm 8-3, the first clamping arm 8-3 is further rotatably connected with the lifting seat, and the first fixing block 8-2 is fixedly connected with the lifting seat. After the first clamping cylinder 8-1 extends, the first clamping arm 8-3 is pushed to rotate relative to the lifting seat, and the web 3 is pressed on the first fixing block 8-2, so that the clamping and positioning of the web 3 are realized.
The second positioning mechanism further comprises a front clamping cylinder 9 which is arranged on the base 1 and used for clamping the web 3 from the front side, and the web 3 is clamped in an auxiliary mode.
As shown in fig. 1, 4 and 5, the third positioning mechanism is used to achieve positioning of the side plate 4 relative to the base plate 2 and the web 3.
The third positioning mechanism comprises a rotating seat 10 which is installed on the base 1 in a rotating connection mode, a guide groove matched with the side plate 4 is formed in the rotating seat 10, and the rotating axis of the rotating seat 10 is horizontally arranged and is parallel to the side plate 4.
The third positioning mechanism further comprises a second clamping mechanism 11 for clamping the side plate 4.
The second clamping mechanism 11 comprises a translation seat 11-1, a supporting plate 11-2, a second clamping cylinder 11-3 and a second clamping arm 11-4;
the translation stage 11-1 is movable with respect to the base 1. The movement is also realized on the basis of a screw guide mechanism. Wherein the guide rail is obliquely arranged and is approximately vertical to the side plate 4. The screw rod is in threaded connection with the translation seat 11-1 and drives the translation seat 11-1 to move along the inclined guide rail.
The supporting plate 11-2 is mounted on the translation seat 11-1 and used for supporting the side plate 4. The support plate 11-2 can be mounted on the translation base 11-1 in a rotatable connection.
One end of the second clamping cylinder 11-3 is rotatably connected with the translation seat 11-1, the other end of the second clamping cylinder is rotatably connected with the second clamping arm 11-4, the second clamping arm 11-4 is also rotatably connected with the translation seat 11-1, and the second clamping arm 11-4 is used for pressing the side plate 4 on the support plate 11-2 under the driving of the second clamping cylinder 11-3.
As shown in fig. 1 and 6, the fourth positioning mechanism is used for positioning the rib plate 5 relative to the base plate 2 and the web 3.
The fourth positioning mechanism comprises a turnover seat 13, a third clamping cylinder 14 and a fixing arm 15; the overturning seat 13 is arranged on the base 1, and the third clamping cylinder 14 and the fixed arm 15 are arranged on the overturning seat 13 and reach two sides of the rib plate 5 after being overturned relative to the base 1, so that clamping is realized. The turning action can be realized manually or driven by an air cylinder.
Furthermore, the overturning seat 13 adopts a fast-assembly structure and is installed on the base 1 through a positioning pin. The base 1 is provided with a plurality of groups of pin holes, and the position of the turnover seat 13 can be conveniently changed aiming at the supports with different specifications.
The pairing steps are as follows:
1. placing the bottom plate 2 on the base 1, abutting against a positioning plate at the rear side, and then clamping by using a centering mechanism to realize the positioning of the bottom plate 2;
2. then, placing the web 3, righting the position of the web 3 by means of the inclined planes of the positioning plates 12 on the two sides, adjusting the height of the first clamping mechanism 8 by using the lifting device 7, and clamping the web 3 by the action of the first clamping cylinder 8-1 and the front clamping cylinder 9;
3. then the side plates 4 on the two sides are respectively placed, the side plates 4 are firstly placed in guide grooves of the rotating seat 10, then the position of a translation seat 11-1 on the second clamping mechanism 11 is adjusted, the support plate 11-2 supports the side plates 4 and enables the side plates 4 to rotate to a proper angle, and then the second clamping cylinder 11-3 acts to clamp the side plates 4;
4. finally, the rib plate 5 is placed, the third clamping cylinder 14 and the fixing arm 15 are turned to two sides of the rib plate 5 (the position of the turning seat 13 is adjusted), the third clamping cylinder 14 acts, and the rib plate 5 is clamped to achieve positioning.
Claims (10)
1. The utility model provides a group of saddle support is to frock which characterized in that: the device comprises a base (1), wherein a plane for placing a bottom plate (2) of a saddle type support is arranged on the base (1);
the assembly tool further comprises a first positioning mechanism, a second positioning mechanism, a third positioning mechanism and a fourth positioning mechanism which are arranged on the support;
the first positioning mechanism is used for positioning the bottom plate (2) on the base (1);
the second positioning mechanism is used for realizing the positioning of the web (3) relative to the bottom plate (2);
the third positioning mechanism is used for realizing the positioning of the side plate (4) relative to the bottom plate (2) and the web plate (3);
the fourth positioning mechanism is used for positioning the rib plate (5) relative to the bottom plate (2) and the web plate (3).
2. The assembly tooling of the saddle support of claim 1, which is characterized in that: the first positioning mechanism comprises a positioning block, and the positioning block is used for determining the position of the bottom plate (2) relative to the base (1) in the front-back direction.
3. The assembly tooling of the saddle support of claim 1, which is characterized in that: the first positioning mechanism comprises a centering mechanism, the centering mechanism comprises a left first screw rod, a right first screw rod and a left centering block (6) and a right centering block (6), the left centering block and the right centering block are respectively in one-to-one correspondence with the two first screw rods, the centering blocks (6) are connected with the corresponding first screw rods through spiral matching, and the two first screw rods rotate in opposite directions and synchronously;
the two centering blocks (6) are used for clamping the bottom plate (2) from the left side and the right side.
4. The assembly tooling of the saddle support of claim 1, which is characterized in that: the second positioning mechanism comprises two groups of side positioning plates (12) which are respectively positioned at the left side and the right side of the web plate (3), and further comprises a first clamping mechanism (8) which is used for clamping the middle position of the top of the web plate (3).
5. The assembly tooling of the saddle support of claim 4, wherein: the first clamping mechanism (8) is arranged on a lifting seat of the lifting device (7), and the lifting device (7) is arranged on the base (1);
the first clamping mechanism (8) comprises a first clamping cylinder (8-1), a first fixed block (8-2) and a first clamping arm (8-3);
one end of the first clamping cylinder (8-1) is rotatably connected with the lifting seat, the other end of the first clamping cylinder is rotatably connected with the first clamping arm (8-3), the first clamping arm (8-3) is further rotatably connected with the lifting seat, and the first fixing block (8-2) is fixedly connected with the lifting seat.
6. The assembly tooling of the saddle support of claim 4, wherein: the second positioning mechanism further comprises a front clamping cylinder (9) which is arranged on the base (1) and used for clamping the web (3) from the front side.
7. The assembly tooling of the saddle support of claim 1, which is characterized in that: the third positioning mechanism comprises a rotating seat (10) which is arranged on the base (1) in a rotating connection mode, a guide groove matched with the side plate (4) is formed in the rotating seat (10), and the rotating axis of the rotating seat (10) is horizontally arranged and is parallel to the side plate (4);
the third positioning mechanism further comprises a second clamping mechanism (11) for clamping the side plate (4).
8. The assembly tooling of the saddle support of claim 7, wherein: the second clamping mechanism (11) comprises a translation seat (11-1), a supporting plate (11-2), a second clamping cylinder (11-3) and a second clamping arm (11-4);
the translation seat (11-1) can move relative to the base (1), and the support plate (11-2) is mounted on the translation seat (11-1) and used for supporting the side plate (4); one end of the second clamping cylinder (11-3) is rotatably connected with the translation seat (11-1), the other end of the second clamping cylinder is rotatably connected with the second clamping arm (11-4), the second clamping arm (11-4) is further rotatably connected with the translation seat (11-1), and the second clamping arm (11-4) is used for pressing the side plate (4) on the supporting plate (11-2) under the driving of the second clamping cylinder (11-3).
9. The assembly tooling of the saddle support according to any one of claims 1 to 8, wherein: the fourth positioning mechanism comprises a turnover seat (13), a third clamping cylinder (14) and a fixed arm (15);
the overturning seat (13) is arranged on the base (1), and the third clamping cylinder (14) and the fixed arm (15) are arranged on the overturning seat (13) so as to overturn to two sides of the rib plate (5) relative to the base (1).
10. The assembly tooling of the saddle support of claim 9, wherein: the turnover seat (13) is installed on the base (1) in a fast-assembling mode, and a plurality of installation stations aiming at the turnover seat (13) are arranged on the base (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022843001.6U CN213764700U (en) | 2020-12-02 | 2020-12-02 | Assembly tool for saddle supports |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202022843001.6U CN213764700U (en) | 2020-12-02 | 2020-12-02 | Assembly tool for saddle supports |
Publications (1)
Publication Number | Publication Date |
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CN213764700U true CN213764700U (en) | 2021-07-23 |
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ID=76895280
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202022843001.6U Active CN213764700U (en) | 2020-12-02 | 2020-12-02 | Assembly tool for saddle supports |
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CN (1) | CN213764700U (en) |
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2020
- 2020-12-02 CN CN202022843001.6U patent/CN213764700U/en active Active
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