CN209919187U - Automobile longitudinal beam strengthening welding tool device - Google Patents
Automobile longitudinal beam strengthening welding tool device Download PDFInfo
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- CN209919187U CN209919187U CN201920156431.5U CN201920156431U CN209919187U CN 209919187 U CN209919187 U CN 209919187U CN 201920156431 U CN201920156431 U CN 201920156431U CN 209919187 U CN209919187 U CN 209919187U
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- 238000005728 strengthening Methods 0.000 title abstract description 7
- 239000002893 slag Substances 0.000 claims abstract description 31
- 230000002265 prevention Effects 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 68
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- 238000007906 compression Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
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- 230000008569 process Effects 0.000 description 4
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- 238000000926 separation method Methods 0.000 description 2
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- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000011278 co-treatment Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
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- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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Abstract
A tool device for strengthening welding of automobile longitudinal beams relates to a welding tool, and comprises a base support, a driving device, a clamping device, a driven device and a welding slag prevention device; the driving device and the driven device are respectively arranged at two ends of the base bracket and are respectively connected with two ends of a workpiece; the clamping device is arranged between the driving device and the driven device; the welding slag preventing device is arranged on the clamping device. The driving device comprises a mounting support I, a driving cylinder I, a connecting block I, a bearing block mounting block, an angle control device, a driving shaft connecting block, a connecting block II, a mounting support II, a driving cylinder II and a driving disc. The utility model discloses a drive arrangement drives the work piece rotation and can overturn suitable angle, and its automatic upset is very convenient, has work efficiency height, product quality height, work steady, characteristics that rotation precision is high, still can shorten welding robot working stroke and reduce the robot swing space, easily uses widely.
Description
Technical Field
The utility model relates to a welding frock, especially a car longeron is strengthened and is welded tool equipment.
Background
At present, in the production process of the automobile longitudinal beam, all thin plate pieces on the longitudinal beam are welded into a whole in a spot mode, and then a cover plate and a sleeve on the longitudinal beam are subjected to CO treatment2And (5) protecting welding and strengthening welding. After the longitudinal beam is formed by spot welding, the longitudinal beam is large in size, the longitudinal beam is usually placed on a platform or a fixed support, then welding seams which need to be strengthened are welded manually, and for some welding seams which cannot be welded, workpieces need to be lifted and turned manually and then welded. Because the automobile longitudinal beam is bulky, long and heavy, the manual work is lifted up and is overturned inconveniently, work efficiency is lower, and put the angle when improper and lead to the rosin joint easily when the work piece moreover, or the welding slag splashes the mounting hole of work piece, seriously influences product quality.
Disclosure of Invention
The to-be-solved technical problem of the utility model is: the utility model provides a car longeron strengthens welding tool equipment to solve the upset that prior art exists inconvenient, work efficiency is low, lead to rosin joint easily, influence product quality's weak point.
The technical scheme for solving the technical problems is as follows: the automobile longitudinal beam reinforcement welding tooling device comprises a base support, a driving device, a clamping device and a driven device, wherein the driving device and the driven device are respectively installed at two ends of the base support, and are respectively connected with two ends of an automobile longitudinal beam workpiece; the clamping device is used for clamping the automobile longitudinal beam workpiece and is arranged between the driving device and the driven device.
The utility model discloses a further technical scheme is: the driving device comprises a mounting support I, a driving cylinder I, a connecting block I, a bearing block mounting block, an angle control device, a driving shaft connecting block, a connecting block II, a mounting support II, a driving cylinder II and a driving disc; two ends of the driving shaft are respectively installed on the top of the right end of the base support through bearings; the bottom end of the mounting support I is fastened to the bottom of the right end of the base support, and the top end of the mounting support I is connected with the base of the driving cylinder I; the output end of the driving cylinder I is hinged with one end of the connecting block I through a Y joint, and the other end of the connecting block I is connected with one end face of the bearing block mounting block; the bearing seat mounting block is a 'T' -shaped block, a bearing seat is mounted on the upper side face of the bearing seat mounting block, the bearing seat is rotatably connected with the middle part of the driving shaft through a bearing in the bearing seat, and the other end face of the bearing seat mounting block is fixedly connected with the connecting block II; the connecting block II is used for changing the transmission direction of the hinge and is fixedly connected with the driving cylinder II through the mounting support II; the extending end of the driving cylinder II is hinged with a driving shaft connecting block, and the driving shaft connecting block is mounted on a driving shaft through key connection; the driving disc is fastened at the left end of the driving shaft and is fixedly connected with the right end of the automobile longitudinal beam workpiece.
The utility model discloses a further technical scheme is again: an angle control device is also arranged at the right end of the driving shaft, and the angle control device comprises an angle control disc, a stopper driving cylinder, a stopper and an inductor; the angle control dish for be equipped with the disc of angle spacing groove such as many places, this angle control dish fastening is at the right-hand member of drive shaft, stopper, inductor set up respectively in one side of angle control dish, stopper, inductor cooperate with the angle spacing groove such as angle control dish respectively, and the output of inductor is connected with welding robot control system's input, control system's output and stopper drive actuating cylinder are connected, the output that the stopper drove actuating cylinder is connected with the input of stopper.
The utility model discloses a further technical scheme is again: the base support comprises a fixed foot stand, a left support, a beam support and a right support; the fixed foot rests are respectively welded at the left and right ends and below the middle part of the cross beam bracket; the lower end of the left bracket is fixedly connected with the left end of the beam bracket, and the upper end of the left bracket is provided with a bearing support I; the lower end of the right bracket is fixedly connected with the right end of the cross beam bracket, and the upper end of the right bracket is respectively provided with a bearing support II and a bearing support III; the bearing support II and the bearing support III are respectively connected with the two ends of the driving shaft in a rotating way through the bearings.
The utility model discloses a further technical scheme is again: a compression sleeve I is arranged between the bearing support II and the driving shaft connecting block, a separation sleeve is arranged between the bearing seat and the bearing support III, and a compression sleeve II is arranged between the bearing support III and the angle control panel; the angle control dish passes through lock nut I locking at the tip of drive shaft.
The utility model discloses a further technical scheme is again: the driven device comprises a driven shaft and a driven disc; the driven shaft is arranged in a bearing support I of the base support through a bearing, the driven disc is fastened at one end of the driven shaft, and the driven disc is fixedly connected with the left end of the automobile longitudinal beam workpiece; the end part of the other end of the driven shaft is locked through a locking nut II.
The utility model discloses a further technical scheme is again: the clamping device comprises a connecting mechanism, a supporting beam, a positioning mechanism and a clamping mechanism; two ends of the supporting beam are respectively connected with two ends of the base bracket; the connecting mechanisms are respectively fastened at two ends of the supporting beam and are respectively fastened on the driving disc and the driven disc; a processing groove is arranged in the middle of the supporting mechanism, and the supporting mechanism is fastened on the supporting beam; the positioning mechanism is fastened on the supporting mechanism; the clamping mechanism is fastened on the supporting mechanism, and the clamping mechanism is also arranged in the middle of the supporting beam.
The utility model discloses a further technical scheme is again: the supporting mechanism comprises two adjusting blocks, a fixed block and a mounting plate, the two adjusting blocks are oppositely arranged on the fixed block, the processing groove is formed between the two adjusting blocks, and an adjusting gasket is arranged between the two adjusting blocks and the fixed block; the fixed block is fixed on the mounting panel, and the mounting panel is fixed on a supporting beam.
The utility model discloses a further technical scheme is again: the positioning mechanism comprises a positioning pin and an L-shaped positioning block, the L-shaped positioning block is fastened on the mounting plate of the supporting mechanism, and the positioning pin is mounted on the L-shaped positioning block.
The utility model discloses a further technical scheme is: the automobile longitudinal beam strengthening welding tool device further comprises a welding slag prevention device, the welding slag prevention device comprises a welding slag prevention sleeve, the welding slag prevention sleeve is a cylindrical sleeve, and the welding slag prevention sleeve is installed on the clamping mechanism.
Due to the adoption of the structure, the utility model discloses a car longeron is strengthened and is welded tool equipment compares with prior art, has following beneficial effect:
1. the upset is convenient:
the utility model comprises a base bracket, a driving device, a clamping device and a driven device, wherein the driving device and the driven device are respectively arranged at two ends of the base bracket, and the driving device and the driven device are respectively connected with two ends of an automobile longitudinal beam workpiece; the clamping device is used for clamping the automobile longitudinal beam workpiece and is arranged between the driving device and the driven device. When the automatic overturning device is used, the clamping device clamps the automobile longitudinal beam workpiece, the automobile longitudinal beam workpiece is driven by the driving device to rotate so as to overturn to a proper angle, the workpiece does not need to be lifted and overturned manually, and the automatic overturning is very convenient.
2. The work efficiency is high:
because the utility model discloses a drive arrangement drives the rotation of automobile longitudinal beam and can overturn suitable angle, need not the manual work and lifts up the work piece, the upset, and its work efficiency must improve greatly.
Further, the utility model discloses a drive arrangement still includes angle controlling means, can pinpoint rotation angle through this angle controlling means to can further improve work efficiency.
3. The product quality is high:
the driving device of the utility model comprises a mounting support I, a driving cylinder I, a connecting block I, a bearing block mounting block, an angle control device, a driving shaft connecting block, a connecting block II, a mounting support II, a driving cylinder II and a driving disc; when the welding robot control system works, the switch is started, the driving cylinder I and the driving cylinder II work in sequence to drive the driving shaft to rotate, the angle control device works in a limiting mode when the driving shaft rotates to a certain angle, and meanwhile the welding robot control system controls welding of a welding robot; after the welding of the current angle position is finished, the two driving cylinders continue to work and rotate to the next angle to continue welding. Because the tandem work of adopting double-cylinder, can obtain 3 at least different equal angle rotational positions, be enough to satisfy welding robot weldment work under the most suitable angle, avoided among the prior art when the work piece put the angle improper rosin joint that leads to easily to the welding seam quality of product has effectively been guaranteed. And simultaneously, the utility model discloses still through using angle control device, can pinpoint the rotation angle of drive shaft to product quality has further been improved.
Furthermore, the utility model discloses still including preventing welding slag device, this prevent welding slag device is including preventing welding slag sleeve, prevents welding slag sleeve and installs on clamping mechanism. Therefore, the clamping mechanism can cover the mounting hole of the workpiece through the welding slag preventing device while clamping the workpiece, welding slag is effectively prevented from splashing in the welding process and entering the mounting hole, the splashing cleaning process after welding is reduced, the product quality can be guaranteed, and the production cost can be reduced.
4. Work is steady, and the rotation accuracy is high:
the utility model adopts the clamping device to clamp the workpiece, and drives the driving shaft to rotate the workpiece to a proper angle by driving the air cylinder, so that the whole working process is more stable and convenient; and each rotating working component rotates around the bearing, so that the rotating precision of the whole device can be effectively improved.
5. Can shorten welding robot's working stroke and reduce robot swing space, reduce cost of labor and intensity of labour:
the utility model comprises a base bracket, a driving device, a clamping device and a driven device, wherein the driving device and the driven device are respectively arranged at two ends of the base bracket, and the driving device and the driven device are respectively connected with two ends of an automobile longitudinal beam workpiece; the clamping device is used for clamping the automobile longitudinal beam workpiece and is arranged between the driving device and the driven device. When the welding robot works, a workpiece can integrally and accurately rotate to a required position around the driving shaft and the driven shaft in a clamping state, the problem that the robot cannot swing a welding gun to a proper welding angle is solved, the working stroke of the welding robot is effectively shortened, and the swinging space of the robot is reduced; meanwhile, the workpiece can rotate at different angles, so that manual turnover is reduced, and labor cost and labor intensity are reduced.
6. Low cost, simple transmission mechanism and convenient assembly and disassembly
The utility model adopts two cylinders to drive the workpiece to rotate, compared with the prior art that the motor is adopted to drive the turnover, the cost is greatly reduced, the transmission mechanism is simple, and the function of changing the position can be achieved; the operation only needs to connect the trachea can, and the dismouting is also more convenient.
7. Simple structure, economy and practicality
The utility model discloses a design science, simple structure, economical and practical, drive power are the cylinder drive, and operational environment is quiet steady, connects swiftly, and the relative motion of each part all is guided by the bearing, has effectively improved the accuracy of motion, and each coupling part of device all uses the screw connection not only to dismantle conveniently, has simplified processing technology moreover, practices thrift the cost.
The technical features of the present invention will be further described with reference to the accompanying drawings and embodiments.
Drawings
FIG. 1: the structure schematic diagram of the automobile longitudinal beam strengthening welding tooling device of the utility model,
FIG. 2: the utility model discloses a schematic diagram of a connecting structure of an automobile longitudinal beam strengthening welding tooling device and an automobile longitudinal beam workpiece,
FIG. 3: embodiment one is a structural schematic view of the base support,
fig. 4 to 8: embodiment one structural schematic diagram of the driving device, wherein:
FIG. 4: a front view of the drive means is shown,
FIG. 5: the left-hand side view of figure 4,
FIG. 6: the right-hand side view of figure 4,
FIG. 7: in the top view of figure 4 of the drawings,
FIG. 8: FIG. 7 is a sectional view taken along line A-A;
fig. 9 to 13: embodiment one assembly structure sketch of drive arrangement and right branch frame, wherein:
FIG. 9: the assembly front view of the driving device and the right bracket,
FIG. 10: the right-hand side view of figure 9,
FIG. 11: in the top view of figure 9, the top view,
FIG. 12: the cross-sectional view B-B of figure 11,
FIG. 13: the assembly perspective view of the driving device and the right bracket;
fig. 14 to 16: embodiment one the assembly structure sketch map of slave unit and left socle, wherein:
FIG. 14: the assembly front view of the driven device and the left bracket,
FIG. 15: in the top view of figure 14, the top view,
FIG. 16: the driven device and the left bracket are assembled in a perspective view;
fig. 17 to 21: embodiment one the assembly structure sketch map of clamping device and anti-welding slag device, wherein:
FIG. 17: an assembly front view of the clamping device and the welding slag prevention device,
FIG. 18: in the top view of figure 17, the top view,
FIG. 19: the left-hand side view of figure 17,
FIG. 20: the cross-sectional view C-C of figure 18,
FIG. 21: a clamping device and a welding slag prevention device,
fig. 22 to 27: embodiment one the supporting mechanism and positioning mechanism assemble the schematic view, wherein:
FIG. 22: an assembly front view of the supporting mechanism and the positioning mechanism,
FIG. 23: in the top view of figure 22, the top view,
FIG. 24: the left side view of figure 22 is shown,
FIG. 25: in the right-hand side view of figure 22,
FIG. 26: an assembled perspective view of the supporting mechanism and the positioning mechanism,
FIG. 27 is a schematic view showing: the structural schematic diagram of the automobile longitudinal beam workpiece.
1-a base support, wherein the base support is provided with a base,
101-a fixed foot rest, 102-a left support, 103-a beam support, 104-a right support, 105-a bearing support I,
106-bearing support II, 107-bearing support III;
2-a driving device for driving the motor to rotate,
201-mounting supports I, 202-driving cylinders I, 2021Y-joints, 203-connecting blocks I, 204-bearing seat mounting blocks,
205-angle control device, 2051-angle control disc, 20511-equiangular limit groove, 2052-limit device driving cylinder,
2053-a stopper, 2054-an inductor, 2055-a lock nut I,
206-driving shaft, 207-driving shaft connecting block, 208-connecting block II, 209-mounting support II,
210-driving cylinders II, 211-driving discs, 212-bearing seats, 213-pressing sleeves I, 214-separating sleeves, 215-pressing sleeves II,
3-clamping the device to the base plate,
301-connecting means, 302-supporting means,
3021-adjusting block, 3022-fixing block, 3023-mounting plate, 30211-processing groove, 3024-adjusting pad,
303-supporting beam, 304-positioning mechanism, 3041-positioning pin, 3042-L-shaped positioning block, 305-clamping mechanism,
4-driven device, 401-driven shaft, 402-driven disc, 403-locking nut II,
5-welding slag prevention device, 501-welding slag prevention sleeve,
6-automobile longitudinal beam workpiece.
Detailed Description
The first embodiment is as follows:
the automobile longitudinal beam reinforcement welding tooling device comprises a base support 1, a driving device 2, a clamping device 3, a driven device 4 and a welding slag prevention device 5, wherein the driving device 2 and the driven device 4 are respectively installed at two ends of the base support 1, and the driving device 2 and the driven device 4 are respectively connected with two ends of an automobile longitudinal beam workpiece 6; the clamping device 3 is used for clamping a longitudinal beam workpiece 6 of the automobile, and the clamping device 3 is arranged between the driving device 2 and the driven device 4; the welding slag prevention device 5 is arranged on the clamping device 3.
The base support 1 comprises a fixed foot stand 101, a left support 102, a beam support 103 and a right support 104; the fixed foot stool 101 is respectively welded at the left and right ends and below the middle part of the beam bracket 103; the lower end of the left bracket 102 is fixedly connected with the left end of the beam bracket 103, and the upper end of the left bracket 102 is provided with a bearing support I105; the lower end of the right bracket 104 is fixedly connected with the right end of the beam bracket 103, and the upper end of the right bracket 104 is provided with a bearing support II 106 and a bearing support III 107 respectively.
The driving device 2 comprises an installation support I201, a driving cylinder I202, a connecting block I203, a bearing seat installation block 204, an angle control device 205, a driving shaft 206, a driving shaft connecting block 207, a connecting block II 208, an installation support II 209, a driving cylinder II 210 and a driving disc 211; the driving shaft 206 is a hollow cylindrical rod with a keyway; two ends of the driving shaft 206 are respectively arranged on the bearing support II 106 and the bearing support III 107 through bearings; the mounting support I201 is a convex block, the bottom end of the mounting support I201 is fastened to the bottom of the right support 104, and the top end of the mounting support I201 is connected with the base of the driving cylinder I202; the driving cylinder I202 is a common single-shaft propelling cylinder, the output end of the driving cylinder I202 is hinged with one end of the connecting block I203 through a Y-shaped joint 2021, and the other end of the connecting block I203 is connected with one end face of the bearing block mounting block 204; the bearing seat mounting block 204 is a 7-shaped block, a bearing seat 212 is mounted on the upper side face of the bearing seat mounting block 204, the bearing seat 212 is rotatably connected with the middle part of the driving shaft 206 through a bearing in the bearing seat 212, and the other end face of the bearing seat mounting block 204 is fixedly connected with a connecting block II 208; the connecting block II 208 is of a concave structure and is used for changing the transmission direction of the hinge, and the connecting block II 208 is fixedly connected with a driving cylinder II 210 through a mounting support II 209; the driving cylinder II 210 is a common single-shaft propelling cylinder, the extending end of the driving cylinder II 210 is hinged with a driving shaft connecting block 207 through a connecting shaft pin, and the driving shaft connecting block 207 is connected and installed on the driving shaft 206 through a flat key; the driving disk 211 is fastened at the left end of the driving shaft 206, and the driving disk 211 is fixedly connected with the right end of the automobile longitudinal beam workpiece 6.
An angle control device 205 is further installed at the right end of the driving shaft 206, and the angle control device 205 comprises an angle control disc 2051, a stopper driving cylinder 2052, a stopper 2053 and an inductor 2054; the angle control dish 2051 be the disc that is equipped with many places equiangular spacing groove 20511, this angle control dish 2051 fastening is at the right-hand member of drive shaft 206, stopper 2053, inductor 2054 set up respectively in one side of angle control dish 2051, stopper 2053, inductor 2054 cooperate with the equiangular spacing groove 20511 of angle control dish 2051 respectively, and the output of inductor 2054 is connected with welding robot control system's input, control system's output is connected with stopper actuating cylinder 2052, stopper actuating cylinder 2052 is the triaxial jar, the output of this stopper actuating cylinder 2052 is connected with stopper 2053's input.
A compression sleeve I213 is arranged between the bearing support II 106 and the driving shaft connecting block 207, a separation sleeve 214 is arranged between the bearing seat 212 and the bearing support III 107, and a compression sleeve II 215 is arranged between the bearing support III 107 and the angle control disc 2051; the angle control disk 2051 is locked to the end of the drive shaft 206 by a lock nut i 2055.
The driven device 4 comprises a driven shaft 401 and a driven disc 402; the driven shaft 401 is a hollow cylindrical rod with steps; the driven shaft 401 is arranged in a bearing support I105 of the base support 1 through a bearing, the driven disc 402 is fastened at one end of the driven shaft 401, and the driven disc 402 is fixedly connected with the left end of an automobile longitudinal beam workpiece; the other end of the driven shaft 401 is locked by a lock nut II 403.
The clamping device 3 comprises a connecting mechanism 301, a supporting mechanism 302, a supporting beam 303, a positioning mechanism 304 and a clamping mechanism 305; the supporting beam 303 is a square steel beam; two ends of the supporting beam 303 are respectively connected with two ends of the base bracket 1; the connecting mechanism 301 is formed by vertically welding a square plate and a semicircular plate together, and two reinforcing rib plates are additionally welded at the right angle and are respectively fastened at two ends of the supporting beam 303, wherein the semicircular plate is respectively fastened on the driving disc 211 and the driven disc 402; two supporting mechanisms 302 are arranged and are respectively fastened at two ends of the supporting beam 303; the supporting mechanism 302 comprises adjusting blocks 3021, fixed blocks 3022 and a mounting plate 3023, two adjusting blocks 3021 of each supporting mechanism 302 are arranged on the fixed block 3022, a processing groove 30211 is formed between the two adjusting blocks 3021, an adjusting gasket 3024 is arranged between the two adjusting blocks 3021 and the fixed block 3022, and the width and depth of the processing groove 30211 can be adjusted by adjusting the adjusting gasket 3024; the fixed block 3022 is fixed to the mounting plate 3023, and the mounting plate 3023 is fixed to the support beam 303.
The positioning mechanism 304 includes a positioning pin 3041 and an "L" -shaped positioning block 3042, the "L" -shaped positioning block 3042 is fastened on the mounting plate 3023 of the supporting mechanism 302, and the positioning pin 3041 is mounted on the "L" -shaped positioning block 3042; the clamping mechanism 305 is fastened on the supporting mechanism 302, and the clamping mechanism 305 is also installed in the middle of the supporting beam 303, and the clamping mechanism 305 is a common quick clamp.
The welding slag prevention device 5 comprises a welding slag prevention sleeve 501, the welding slag prevention sleeve 501 is a cylindrical sleeve, and the welding slag prevention sleeve 501 is mounted on the clamping mechanism 305.
The utility model discloses an assembly process as follows:
1. firstly, uniformly welding the fixed foot rests 101 at the left, middle and right parts of the beam support 103.
2. The left bracket 102 and the right bracket 104 are fastened to the left and right ends of the cross beam bracket 103, respectively.
3. The angle control disc 2051 is mounted at one end of the drive shaft 206 and fastened by a lock nut i 2055, the bearing and the drive shaft connecting block 207 are respectively mounted on the drive shaft 206 and separated by a pressing sleeve i 213, a pressing sleeve ii 215 and a spacer sleeve 214, and the drive shaft 206 is fastened on the right bracket 104 by a bearing support ii 106 and a bearing support iii 107.
4. The mounting support I201 is fixed at the bottom of the right support 104 and is hinged with the driving cylinder I202; the Y joint 2021 of the driving cylinder I202 is connected with the connecting block I203, the other end of the connecting block I203 is connected with the bearing seat mounting block 204, the upper side face of the bearing seat mounting block 204 is connected with the bearing seat 212, the bearing seat 212 is rotatably connected with the middle part of the driving shaft 206 through a bearing in the bearing seat 212, and the other end face of the bearing seat mounting block 204 is fixedly connected with the connecting block II 208; the connecting block II 208 is connected with a driving cylinder II 210 through a mounting support II 209; the driving cylinder II 210 is connected with the driving shaft connecting block 207 through a Y-shaped joint and a connecting shaft pin of the driving cylinder II; the drive shaft connection block 207 is connected to the drive shaft 206 by a flat key to form a cycle.
5. The limiter driving cylinder 2052, the limiter 2053 and the inductor 2054 are respectively arranged on the side surface of the right bracket 104, so that the limit pin of the limiter 2053 can be aligned to the equal-angle limit groove 20511 when extending; the sensor 2054 is parallel to the tangential direction of the angle control disk 2051.
6. The driving disk 211 is welded to the other end of the driving shaft 206.
7. The driven disc 402 is welded and fastened on one side of the driven shaft 401; mounting a bearing on a driven shaft 401, and locking by a locking nut II 403; the entire driven device 4 is fastened above the left bracket 102 by a bearing support 105 i.
8. The fixed block 3022 is tightly connected with the mounting plate 3023, the adjusting blocks 3021 are mounted on both sides of the fixed block 3023, and the groove 30211 is adjusted to a suitable width and the height of the end surface of the adjusting block 3021 by adjusting the adjusting pad 3024; the combined supporting mechanism 302 is fastened at both ends of the supporting beam 303.
9. The positioning pin 3041 is fastened at the upper end of the "L" shaped positioning block 3402, the combined positioning mechanism 304 is installed at the side of the supporting mechanism 302, and is adjusted to a proper position by the adjusting pad 3024.
10. The connecting mechanisms 301 are mounted on both ends of the support beam 303 and fastened to the driving disk 211 and the driven disk 402 by bolts, respectively.
11. Two clamping mechanisms 305 are mounted on the support mechanism 302 and a third clamping mechanism 305 is mounted 303 in between the support beams.
12. The slag-proof sleeve 501 is mounted on the clamping mechanism 305 through a connecting rod.
The working principle of the utility model is as follows:
placing the automobile longitudinal beam workpiece 6 into a processing groove 30211 of the clamping device 3, and tightly positioning the workpiece by a positioning pin 3041; manually clamping the workpiece by the clamping mechanism 305, and simultaneously pressing the welding slag preventing sleeve 501 to cover the mounting hole on the workpiece; starting an air valve switch (in an original state, a driving air cylinder II 210 is in an extending state), extending a driving air cylinder I202 to push the whole driving device 2 to rotate anticlockwise, (in a power transmission mode, a connecting block I203 is transmitted to a bearing seat mounting block 204 and simultaneously transmitted to a bearing seat 212 and a connecting block II 208 (wherein the bearing seat 212 rotates around a shaft anticlockwise), power is continuously transmitted to a mounting support II 209, the driving air cylinder II 210 and a driving shaft connecting block 207 to enable a driving shaft 206 to rotate anticlockwise, the driving device 2 drives a clamping device 3 and a driven device 4 to rotate anticlockwise, when an inductor 2054 induces an equiangular limiting groove 20511, the inductor 2054 controls a limiter driving air cylinder 2052 to drive a limiter 2053 to enable a limiter bayonet lock to be clamped into the equiangular limiting groove 20511, simultaneously, the welding robot starts to work under the state that the welding robot can weld a welding seam with a current position, and welding, the limiter driving cylinder 2052 drives the limiter 2053 to enable the limiter bayonet lock to retreat, and the driving cylinder I202 keeps the pressure maintaining state continuously to enable the driving cylinder II 210 to be fixed at the current position; the driving cylinder II 210 retracts (at the moment, the driving cylinder I202 still keeps the extending state and can rotate around the connecting shaft pin at the end part) according to the change-over switch I, and the driving shaft 206 is pushed to continue to rotate anticlockwise; when the inductor 2054 induces the equal-angle limiting groove 20511, the limiter driving cylinder 2052 is controlled to drive the limiter 2053 so that the limiting pin is clamped into the equal-angle limiting groove 20511, meanwhile, the cylinder II 210 is driven to maintain the pressure, the welding robot starts to work, and the welding seam which can be welded at the current position is welded; after the welding is finished, the stopper driving cylinder 2052 drives the stopper 2053 to retract the stopper pin. Then, the switch II is pressed to drive the air cylinder I202 to retreat, and the whole driving device 2 is pushed to rotate clockwise; when the inductor 2054 induces the equal-angle limiting groove 20511, the limiter driving cylinder 2052 is controlled to drive the limiter 2053 so that the limiting pin is clamped into the equal-angle limiting groove 20511, meanwhile, the cylinder I202 is driven to maintain the pressure, the welding robot starts to work, and the welding seam which can be welded at the current position is welded; after welding is finished, the limiter driving cylinder 2052 drives the limiter 2053 to enable the limiting pin to retreat, and the driving cylinder I202 continues to maintain the pressure state to enable the driving cylinder II 210 to be fixed at the current position; according to change over switch III, drive actuating cylinder II 210 stretches out (drive actuating cylinder I202 keeps stretching out the state) and promotes drive shaft 206 clockwise rotation, and when inductor 2054 sensed the constant angle spacing groove 20511, control stopper drive actuating cylinder 2052 drive stopper 2053 made stopper bayonet lock card advance constant angle spacing groove 20511, drive actuating cylinder II 210 pressurize state simultaneously, the initial condition is got back to the equipment, the piece is torn open.
The above working mode can be simplified as follows: clamping a mounting part, and driving the cylinder I202 to extend out for pressure maintaining (obtaining a first angle); on the basis of the first angle, driving the air cylinder II 210 to retreat for pressure maintaining (obtaining a second angle); driving the cylinder I202 to retreat for pressure maintaining (obtaining an angle III); on the basis of the third angle, the driving cylinder II 210 extends out for pressure maintaining, and the obtained angle IV is the same as the original position due to equal-angle rotation (if more rotation angles are needed, equal-angle limiting grooves 20511 can be equidistantly added) for resetting.
Claims (10)
1. The utility model provides a car longeron is strengthened and is welded tool equipment which characterized in that: the automobile longitudinal beam clamping device comprises a base support (1), a driving device (2), a clamping device (3) and a driven device (4), wherein the driving device (2) and the driven device (4) are respectively installed at two ends of the base support (1), and the driving device (2) and the driven device (4) are respectively connected with two ends of an automobile longitudinal beam workpiece (6); the clamping device (3) is used for clamping a longitudinal beam workpiece (6) of the automobile, and the clamping device (3) is arranged between the driving device (2) and the driven device (4).
2. The automobile longitudinal beam reinforcement welding tooling device according to claim 1, characterized in that: the driving device (2) comprises a mounting support I (201), a driving cylinder I (202), a connecting block I (203), a bearing seat mounting block (204), an angle control device (205), a driving shaft (206), a driving shaft connecting block (207), a connecting block II (208), a mounting support II (209), a driving cylinder II (210) and a driving disc (211); two ends of the driving shaft (206) are respectively installed at the top of the right end of the base support (1) through bearings; the bottom end of the mounting support I (201) is fastened at the bottom of the right end of the base support (1), and the top end of the mounting support I (201) is connected with the base of the driving cylinder I (202); the output end of the driving cylinder I (202) is hinged with one end of the connecting block I (203) through a Y-shaped joint (2021), and the other end of the connecting block I (203) is connected with one end face of the bearing seat mounting block (204); the bearing seat mounting block (204) is a 7-shaped block, a bearing seat (212) is mounted on the upper side face of the bearing seat mounting block (204), the bearing seat (212) is rotatably connected with the middle of the driving shaft (206) through a bearing in the bearing seat (212), and the other end face of the bearing seat mounting block (204) is fixedly connected with a connecting block II (208); the connecting block II (208) is used for changing the transmission direction of the hinge, and the connecting block II (208) is also fixedly connected with the driving cylinder II (210) through a mounting support II (209); the extending end of the driving cylinder II (210) is hinged with a driving shaft connecting block (207), and the driving shaft connecting block (207) is mounted on the driving shaft (206) through a key connection; the driving disc (211) is fastened at the left end of the driving shaft (206), and the driving disc (211) is fixedly connected with the right end of the automobile longitudinal beam workpiece (6).
3. The automobile longitudinal beam reinforcement welding tooling device according to claim 2, characterized in that: an angle control device (205) is further mounted at the right end of the driving shaft (206), and the angle control device (205) comprises an angle control disc (2051), a stopper driving cylinder (2052), a stopper (2053) and an inductor (2054); angle control dish (2051) for being equipped with the disc of many places constant angle spacing groove (20511), this angle control dish (2051) fastening is at the right-hand member of drive shaft (206), stopper (2053), inductor (2054) set up respectively in one side of angle control dish (2051), stopper (2053), inductor (2054) cooperate with constant angle spacing groove (20511) of angle control dish (2051) respectively, and the output of inductor (2054) is connected with welding robot control system's input, control system's output and stopper drive cylinder (2052) are connected, the output of stopper drive cylinder (2052) is connected with the input of stopper (2053).
4. The automobile longitudinal beam reinforcement welding tooling device according to claim 3, characterized in that: the base support (1) comprises a fixed foot stand (101), a left support (102), a beam support (103) and a right support (104); the fixed foot rests (101) are respectively welded at the left and right ends and below the middle part of the beam bracket (103); the lower end of the left support (102) is fixedly connected with the left end of the beam support (103), and the upper end of the left support (102) is provided with a bearing support I (105); the lower end of the right support (104) is fixedly connected with the right end of the beam support (103), and the upper end of the right support (104) is respectively provided with a bearing support II (106) and a bearing support III (107); the bearing support II (106) and the bearing support III (107) are respectively in rotating connection with two ends of the driving shaft (206) through the bearings.
5. The automobile longitudinal beam reinforcement welding tooling device according to claim 4, characterized in that: a compression sleeve I (213) is arranged between the bearing support II (106) and the driving shaft connecting block (207), a spacing sleeve (214) is arranged between the bearing seat (212) and the bearing support III (107), and a compression sleeve II (215) is arranged between the bearing support III (107) and the angle control disc (2051); the angle control disc (2051) is locked to the end of the drive shaft (206) by a lock nut I (2055).
6. The automobile longitudinal beam reinforcement welding tooling device according to claim 5, characterized in that: the driven device (4) comprises a driven shaft (401) and a driven disc (402); the driven shaft (401) is installed in a bearing support I (105) of the base support (1) through a bearing, the driven disc (402) is fastened at one end of the driven shaft (401), and the driven disc (402) is fixedly connected with the left end of the automobile longitudinal beam workpiece; the other end part of the driven shaft (401) is locked by a locking nut II (403).
7. The automobile longitudinal beam reinforcement welding tooling device according to claim 6, characterized in that: the clamping device (3) comprises a connecting mechanism (301), a supporting mechanism (302), a supporting beam (303), a positioning mechanism (304) and a clamping mechanism (305); two ends of the supporting beam (303) are respectively connected with two ends of the base support (1); the connecting mechanisms (301) are respectively fastened at two ends of the supporting beam (303), and the connecting mechanisms (301) are respectively fastened on the driving disc (211) and the driven disc (402); a processing groove is arranged in the middle of the supporting mechanism (302), and the supporting mechanism (302) is fastened on the supporting beam (303); the positioning mechanism (304) is fastened on the supporting mechanism (302); the clamping mechanism (305) is fastened on the supporting mechanism (302), and the clamping mechanism (305) is also installed in the middle of the supporting beam (303).
8. The automobile longitudinal beam reinforcement welding tooling device according to claim 7, characterized in that: the supporting mechanism (302) comprises two adjusting blocks (3021), a fixed block (3022) and an installation plate (3023), wherein the two adjusting blocks (3021) are arranged on the fixed block (3022) oppositely, the processing groove (30211) is formed between the two adjusting blocks (3021), and an adjusting gasket (3024) is arranged between the two adjusting blocks (3021) and the fixed block (3022); the fixed block (3022) is fixed on the mounting plate (3023), and the mounting plate (3023) is fixed on the support beam (303).
9. The automobile longitudinal beam reinforcement welding tooling device according to claim 8, characterized in that: the positioning mechanism (304) comprises a positioning pin (3041) and an L-shaped positioning block (3042), the L-shaped positioning block (3042) is fastened on the mounting plate (3023) of the supporting mechanism (302), and the positioning pin (3041) is mounted on the L-shaped positioning block (3042).
10. The automobile longitudinal beam reinforcement welding tooling device according to claim 7, characterized in that: the automobile longitudinal beam reinforcement welding tooling device further comprises a welding slag prevention device (5), the welding slag prevention device (5) comprises a welding slag prevention sleeve (501), the welding slag prevention sleeve (501) is a cylindrical sleeve, and the welding slag prevention sleeve (501) is arranged on the clamping mechanism (305).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201920156431.5U CN209919187U (en) | 2019-01-29 | 2019-01-29 | Automobile longitudinal beam strengthening welding tool device |
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Application Number | Priority Date | Filing Date | Title |
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CN201920156431.5U CN209919187U (en) | 2019-01-29 | 2019-01-29 | Automobile longitudinal beam strengthening welding tool device |
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CN201920156431.5U Withdrawn - After Issue CN209919187U (en) | 2019-01-29 | 2019-01-29 | Automobile longitudinal beam strengthening welding tool device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109702408A (en) * | 2019-01-29 | 2019-05-03 | 柳州福臻汽车冲压件有限公司 | Automobile longitudinal girder reinforces welder's assembling device |
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2019
- 2019-01-29 CN CN201920156431.5U patent/CN209919187U/en not_active Withdrawn - After Issue
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109702408A (en) * | 2019-01-29 | 2019-05-03 | 柳州福臻汽车冲压件有限公司 | Automobile longitudinal girder reinforces welder's assembling device |
CN109702408B (en) * | 2019-01-29 | 2024-03-19 | 柳州福臻汽车冲压件有限公司 | Automobile longitudinal beam reinforcement welding tool device |
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