CN213745213U

CN213745213U - Efficient pipe laying device

Info

Publication number: CN213745213U
Application number: CN202022635805.7U
Authority: CN
Inventors: 戴健
Original assignee: Suzhou Sanzheng Pavement Engineering Co ltd
Current assignee: Suzhou Sanzheng Pavement Engineering Co ltd
Priority date: 2020-11-14
Filing date: 2020-11-14
Publication date: 2021-07-20
Anticipated expiration: 2030-11-14

Abstract

The application relates to the field of road construction equipment, in particular to a high-efficiency pipeline laying device which comprises a base, traveling mechanisms arranged on two sides of the base and a pipeline installation mechanism arranged on the base; the pipeline mounting mechanism comprises a support frame, a fixing component and a lifting component; the lifting component is arranged on the supporting frame; the base and the support frame are both provided with channels for the fixing component to move up and down; the base is also provided with a driving assembly for controlling the support frame to rotate in the horizontal direction. The cement concrete pipeline can be put on fixed subassembly, and lifting unit can drive fixed subassembly and pipeline and move down, makes the pipeline remove the ditch inslot, and drive assembly can drive support frame, fixed subassembly and pipeline and rotate on the horizontal direction, adjusts the angle of pipeline for the pipeline is accurately placed in the ditch inslot, effectively promotes the installation effectiveness of pipeline.

Description

Efficient pipe laying device

Technical Field

The application relates to the field of road construction equipment, in particular to an efficient pipeline laying device.

Background

At present, in the process of laying road drainage pipelines, firstly, a groove needs to be dug on the ground, and then a plurality of water-saving cement concrete pipelines are laid in the groove. In the process of laying the cement concrete pipeline, a crane is generally used for hoisting the pipeline.

In the hoisting process, in order to ensure the normal installation of the pipeline, the angle of the pipeline needs to be adjusted manually, so that each section of concrete pipeline can be accurately connected. However, the worker is not convenient to adjust the position of the pipeline accurately and quickly in a manual mode, so that the efficiency of pipeline installation is affected. Meanwhile, the pipeline installation efficiency is low, so that more resources can be occupied and consumed in the pipeline installation process, and energy-saving construction is not facilitated.

SUMMERY OF THE UTILITY MODEL

In order to promote the efficiency of piping erection, this application provides an efficient pipe laying device.

The application provides a high-efficient pipe laying device adopts following technical scheme:

a high-efficiency pipeline laying device comprises a base, traveling mechanisms arranged on two sides of the base and a pipeline mounting mechanism arranged on the base; the pipeline mounting mechanism comprises a support frame arranged on the base, a fixing component used for clamping and placing a pipeline and a lifting component used for controlling the fixing component to move up and down; the lifting assembly is arranged on the support frame;

the base and the support frame are both provided with channels for the fixing component to move up and down; and the base is also provided with a driving assembly for controlling the support frame to rotate in the horizontal direction.

Through adopting above-mentioned technical scheme, remove the base to the slot top, place the cement concrete pipeline on fixed subassembly, start lifting unit, lifting unit drives fixed subassembly and pipeline and moves down, make the pipeline remove the ditch inslot, control drive assembly this moment, make drive assembly drive the support frame, fixed subassembly and pipeline rotate in the horizontal direction, thereby adjust the angle of pipeline, so that accurately place the pipeline in the slot, thereby effectively promote the installation effectiveness of pipeline, reduce artifical intensity of labour.

Due to the fact that the installation efficiency of the pipeline is improved, in the pipeline laying process, the utilization rate and the use strength of large-scale equipment such as a crane are effectively reduced, and therefore the effects of energy conservation and emission reduction can be achieved to a certain extent.

Be provided with running gear on the base for pipeline laying device is whole can remove, so that install the pipeline on the different positions, promotes the convenience of using.

Preferably, the fixing assembly comprises two fixing frames which are oppositely arranged, a space for placing a pipeline is reserved between the two fixing frames, and the space is communicated with the channel on the supporting frame; a supporting bracket for supporting the pipeline is hinged to the lower part of each of the two fixing frames, the rotation axis of the supporting bracket is horizontally arranged, and the supporting bracket is positioned between the two fixing frames; the fixed frame is also provided with a first driving part for driving the supporting bracket to rotate.

By adopting the technical scheme, when the two bearing brackets rotate to the position between the two fixing frames, the groove bodies are formed between the bearing brackets and the fixing frames and used for placing pipelines. When the support bracket rotates to one side of the two fixing frames which are opposite to each other, the pipeline can fall down from the two fixing frames, so that the pipeline can be installed conveniently.

Preferably, the first driving part is a hydraulic cylinder, the hydraulic cylinder is located on one side of the two fixing frames opposite to each other, the cylinder body of the hydraulic cylinder is hinged to the side wall of the fixing frame, and the piston rod of the hydraulic cylinder is hinged to the supporting bracket.

By adopting the technical scheme, the hydraulic cylinder piston rod extends to drive the bearing bracket to rotate between the two fixing frames, and the hydraulic cylinder piston rod contracts to drive the bearing bracket to rotate to the outer side of the fixing frame so as to ensure the normal work of the bearing bracket.

Preferably, the lifting assembly comprises a guide sleeve vertically arranged on the support frame, a guide rod penetrating through the guide sleeve and a second driving part arranged on the support frame; the guide sleeve is positioned on the inner side of the support frame; the lower end of the guide rod is connected with the upper end of the fixing frame.

Through adopting above-mentioned technical scheme, second drive division can drive the mount and reciprocate to place the pipeline in the slot. And the cooperation of guide bar and uide bushing can play the effect of direction to the removal of mount, stability when promoting the mount and going up and down.

Preferably, the second driving part comprises a first motor arranged above the fixing frame, a roller arranged on one side of the first motor and connected with the support frame in a rotating mode, and a lifting belt wound on the roller, the roller is coaxially connected with the output end of the first motor, one end of the lifting belt is fixed on the roller, and the other end of the lifting belt is fixed at the upper end of the fixing frame.

Through adopting above-mentioned technical scheme, first motor drives the running roller and rotates for the lifting belt constantly twines on the running roller, can drive the mount and shift up, and first motor reversal can drive the mount and descend. And can guarantee the higher stability of first drive division to promote the stability that the mount removed, so that adjust the height of pipeline accurately.

Preferably, the driving assembly comprises two guide rails symmetrically arranged at two sides of the channel and a sliding table connected with the guide rails in a sliding manner, the guide rails are arranged in an arc shape, arcs where the two guide rails are located on the same circle, and the circle center of the arc where the guide rails are located is located at the center of the channel; the support frame is positioned between the two sliding tables and connected with the sliding tables; and a third driving part for driving the sliding table to move is further arranged on the base.

Through adopting above-mentioned technical scheme, the guide rail removal can be followed to the slip table to two slip tables remove simultaneously, can drive the base and rotate, so that adjust the angle of pipeline. And meanwhile, the sliding table is matched with the guide rail, so that the moving stability of the sliding table is ensured, and the angle of the pipeline is accurately adjusted.

Preferably, the third driving part comprises a second motor, a gear coaxially connected with the output end of the second motor, and a rack arranged on the sliding table, the rack is arranged in a circular arc shape, and the circle center of the circular arc where the rack is located at the center of the channel.

Through adopting above-mentioned technical scheme, the second motor drives the gear and rotates, and the gear meshes with the rack to drive rack and slip table and remove, can adjust the angle of support frame and pipeline, simultaneously, because rack and pinion's transmission precision is higher, consequently is convenient for guarantee the precision of pipeline angle modulation.

Preferably, the running mechanism comprises a third motor arranged on the base and a wheel rotatably connected with the base, and the wheel is connected with the output end of the third motor.

Through adopting above-mentioned technical scheme, the third motor drives the wheel and rotates, can drive the base and remove to make pipe laying device remove.

In summary, the present application includes at least one of the following beneficial technical effects:

1. the cement concrete pipeline can be placed on the fixing assembly, the lifting assembly can drive the fixing assembly and the pipeline to move downwards, so that the pipeline moves into the groove, the driving assembly can drive the supporting frame, the fixing assembly and the pipeline to rotate in the horizontal direction, the angle of the pipeline is adjusted, the pipeline is accurately placed in the groove, and the installation efficiency of the pipeline is effectively improved;

2. the first motor controls the lifting of the fixing frame through the lifting belt, the guide rod and the guide sleeve are arranged to effectively improve the moving stability of the fixing frame, and meanwhile, the second motor drives the sliding table to move on the guide rail through the gear and the rack, so that the rotating stability of the supporting frame is ensured, and the precision of the supporting frame and the angle adjustment of the pipeline can be ensured;

3. the hydraulic cylinder drives the support brackets to rotate, so that the two support brackets are in a closed state, and the pipeline can be placed on the support brackets; when the hydraulic cylinder drives the supporting bracket to rotate and the supporting bracket is in an open state, the pipeline can be placed in the groove, and the laying and installation of the pipeline are facilitated.

Drawings

FIG. 1 is a schematic view of the construction of a pipe laying apparatus;

FIG. 2 is a schematic structural view of the pipe-laying apparatus with the traveling mechanism hidden;

FIG. 3 is a schematic structural view of the pipe installation mechanism.

In the drawings, the reference numbers: 1. a base; 11. a drive assembly; 111. a guide rail; 112. a sliding table; 113. a third driving section; 1131. a second motor; 1132. a gear; 1133. a rack; 2. a traveling mechanism; 21. a third motor; 22. a wheel; 23. a connecting shaft; 3. a pipeline installation mechanism; 31. a support frame; 32. a fixing assembly; 321. a fixed mount; 322. a support bracket; 323. a first driving section; 33. a lifting assembly; 331. a guide sleeve; 332. a guide bar; 333. a second driving section; 3331. a first motor; 3332. a roller; 3333. a lifting belt.

Detailed Description

The present application is described in further detail below with reference to figures 1-3.

The embodiment of the application discloses efficient pipe laying device. Referring to fig. 1, the pipe laying apparatus includes a base 1, two sets of traveling mechanisms 2 provided on the base 1, and a pipe installation mechanism 3 provided above the base 1. The walking mechanism 2 can drive the base 1 to move. And the pipeline installation mechanism 3 can lay and install the cement concrete pipeline and can adjust the position and the angle of the pipeline.

Referring to fig. 1, one set of traveling mechanisms 2 is located at one end of a base 1 in a length direction, and the other set is located at the other end of the base 1. The traveling mechanism 2 includes a third motor 21 provided on the base 1, two wheels 22 provided below the base 1, and a connecting shaft 23 provided between the two wheels 22. The two wheels 22 are coaxially connected through a connecting shaft 23, and the two wheels 22 are symmetrically distributed on two sides of the base 1 in the length direction. The connecting shaft 23 is connected with the base 1 through a bearing seat, and the output end of the third motor 21 is connected with the connecting shaft 23, so that the third motor 21 can drive the connecting shaft 23 and the wheel 22 to rotate.

Referring to fig. 1 and 2, the pipe installation mechanism 3 includes a support bracket 31 provided on the base 1, a lifting assembly 33 provided on the support bracket 31, and a fixing assembly 32. The support bracket 31 is connected to the base 1 through the driving assembly 11. The driving assembly 11 includes two guide rails 111, two slide tables 112, and a third driving portion 113. The two guide rails 111 are symmetrically distributed along the central plane of the base 1 in the length direction, the two guide rails 111 are both arc-shaped, and the arcs where the two guide rails 111 are located on the same circle. The two sliding tables 112 correspond to the two guide rails 111 one by one, and the sliding tables 112 are in sliding fit with the guide rails 111. The support frame 31 is located between the two sliding tables 112, and the support frame 31 is connected with the sliding tables 112, so that the support frame 31 can rotate in the horizontal direction.

Referring to fig. 2, the third driving parts 113 are provided in two sets, and the two third driving parts 113 correspond to the two sliding tables 112 one to one. The third driving part 113 includes a second motor 1131 disposed on the base 1, a gear 1132 coaxially connected to an output end of the second motor 1131, and a rack 1133 fixed on the sliding table 112. The axis of the gear 1132 is vertically arranged, the rack 1133 is arc-shaped, and the rack 1133 and the guide rail 111 are parallel to each other. Gear 1132 and rack 1133 intermeshing, when second motor 1131 can drive gear 1132 and rotate, can drive rack 1133 and slip table 112 and remove.

The two second motors 1131 rotate synchronously and turn in the same direction, so that the support frame 31 can rotate stably.

Referring to fig. 2 and 3, the fixing assembly 32 includes two oppositely disposed fixing frames 321, a supporting bracket 322 disposed below the fixing frames 321, and a first driving part 323 disposed on the fixing frames 321. Two supporting brackets 322 are also arranged, and the two supporting brackets 322 correspond to the two fixing frames 321 one by one. The supporting bracket 322 is disposed along the length direction of the fixing frame 321, and one side of the supporting bracket 322 is hinged to the lower end of the fixing frame 321. The supporting bracket 322 can rotate to between the two fixing frames 321, and can also rotate the opposite sides of the two fixing frames 321.

Referring to fig. 3, two sets of first driving portions 323 are also disposed, the two sets of first driving portions 323 correspond to the two fixing frames 321 one by one, and the two sets of first driving portions 323 are both located on the opposite sides of the two fixing frames 321. The first driving portion 323 is provided as a hydraulic cylinder. The cylinder body of the hydraulic cylinder is hinged with the fixed frame 321, and the piston rod is hinged with the supporting bracket 322, so that the hydraulic cylinder can control the rotation of the supporting bracket 322.

Referring to fig. 3, the base 1 and the supporting frame 31 are both provided with a channel for the fixing component 32 to move up and down. The channel on the base 1 is located right below the supporting frame 31, and a certain space is left between the fixing component 32 and the side wall of the channel, so that the supporting frame 31 can rotate normally.

Referring to fig. 2 and 3, the lifting assemblies 33 are also provided in two sets, one set of the lifting assembly 33 is located above one fixing frame 321, and the other set of the lifting assembly 33 is located above the other fixing frame 321; the device comprises a guide sleeve 331 vertically arranged on the inner side of the support frame 31, a guide rod 332 penetrating in the guide sleeve 331 and a second driving part 333 arranged on the support frame 31, wherein the guide sleeve 331 and the guide rod 332 are positioned right above the fixed frame 321. The lower end of the guide rod 332 is connected with the upper end of the fixing frame 321, so that the fixing frame 321 can move in a vertical direction.

Referring to fig. 2 and 3, the second driving part 333 includes a first motor 3331 provided at an upper end of the support frame 31, a roller 3332 provided at one side of the first motor 3331, and a lifting tape 3333 wound on the roller 3332. Running roller 3332 rotates through connecting seat and support frame 31 to be connected, running roller 3332 and first motor 3331's output coaxial coupling for first motor 3331 can drive running roller 3332 and rotate. One end of the lifting belt 3333 is fixed on the roller 3332, and the other end is fixed on the upper end of the fixing frame 321. Therefore, when the first motor 3331 drives the roller 3332 to rotate and the lifting belt 3333 is wound on the roller 3332, the fixing frame 321 can be driven to ascend.

The implementation principle of the efficient pipeline laying device in the embodiment of the application is as follows: the tubing is preferably placed on the support bracket 322. The lifting assembly 33 is controlled to drive the fixing frame 321 and the pipeline to descend, so that the pipeline moves into the groove, the third driving part 113 is controlled, the third driving part 113 drives the supporting frame 31 to rotate, and the angle of the pipeline can be adjusted.

The pipeline is placed in the groove, the hydraulic cylinder drives the supporting bracket 322 to rotate and be in an open state, the pipeline is placed in the groove, and finally the lifting assembly 33 drives the fixing frame 321 to ascend, so that the pipeline is laid.

The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.

Claims

1. An efficient pipe laying device, its characterized in that: comprises a base (1), traveling mechanisms (2) arranged on two sides of the base (1) and a pipeline mounting mechanism (3) arranged on the base (1); the pipeline mounting mechanism (3) comprises a support frame (31) arranged on the base (1), a fixing component (32) used for clamping and placing a pipeline and a lifting component (33) used for controlling the fixing component (32) to move up and down; the lifting assembly (33) is arranged on the support frame (31);

the base (1) and the support frame (31) are both provided with channels for the fixing component (32) to move up and down; the base (1) is also provided with a driving assembly (11) for controlling the support frame (31) to rotate in the horizontal direction.

2. A high efficiency pipe laying apparatus as claimed in claim 1, wherein: the fixing assembly (32) comprises two fixing frames (321) which are oppositely arranged, a space for placing a pipeline is reserved between the two fixing frames (321), and the space is communicated with a channel on the support frame (31); a supporting bracket (322) for supporting the pipeline is hinged below the two fixing frames (321), the rotation axis of the supporting bracket (322) is horizontally arranged, and the supporting bracket (322) is positioned between the two fixing frames (321); the fixed frame (321) is also provided with a first driving part (323) for driving the supporting bracket (322) to rotate.

3. A high efficiency pipe laying apparatus as claimed in claim 2, wherein: first drive division (323) set up to the pneumatic cylinder, the pneumatic cylinder is located two mounts (321) one side that carry on the back mutually, the cylinder body and the mount (321) lateral wall of pneumatic cylinder are articulated, the piston rod and the support bracket (322) of pneumatic cylinder are articulated.

4. A high efficiency pipe laying apparatus as claimed in claim 2, wherein: the lifting component (33) comprises a guide sleeve (331) vertically arranged on the support frame (31), a guide rod (332) arranged in the guide sleeve (331) in a penetrating way and a second driving part (333) arranged on the support frame (31); the guide sleeve (331) is positioned on the inner side of the support frame (31); the lower end of the guide rod (332) is connected with the upper end of the fixed frame (321).

5. A high efficiency pipe laying apparatus as claimed in claim 4, wherein: second drive division (333) including set up first motor (3331) in mount (321) top, set up in first motor (3331) one side and rotate running roller (3332) of being connected and winding elevator belt (3333) on running roller (3332) with support frame (31), running roller (3332) and first motor (3331) output coaxial coupling, the one end of elevator belt (3333) is fixed on running roller (3332), and the other end is fixed in mount (321) upper end.

6. A high efficiency pipe laying apparatus as claimed in claim 1, wherein: the driving assembly (11) comprises two guide rails (111) symmetrically arranged on two sides of the channel and a sliding table (112) connected with the guide rails (111) in a sliding manner, the guide rails (111) are arranged in an arc shape, arcs where the two guide rails (111) are located on the same circle, and the circle center of the arc where the guide rails (111) are located is located at the center of the channel; the support frame (31) is positioned between the two sliding tables (112), and the support frame (31) is connected with the sliding tables (112); the base (1) is also provided with a third driving part (113) for driving the sliding table (112) to move.

7. A high efficiency pipe laying apparatus as claimed in claim 6, wherein: the third driving part (113) comprises a second motor (1131), a gear (1132) coaxially connected with the output end of the second motor (1131) and a rack (1133) arranged on the sliding table (112), wherein the rack (1133) is arranged in a circular arc shape, and the circle center of the circular arc where the rack (1133) is located at the center position of the channel.

8. A high efficiency pipe laying apparatus as claimed in claim 1, wherein: running gear (2) rotate with base (1) including setting up third motor (21) on base (1) and be connected wheel (22), wheel (22) are connected with the output of third motor (21).