CN213737361U - Novel automatic collection device of pasting formula polar plate - Google Patents
Novel automatic collection device of pasting formula polar plate Download PDFInfo
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- CN213737361U CN213737361U CN202022071521.XU CN202022071521U CN213737361U CN 213737361 U CN213737361 U CN 213737361U CN 202022071521 U CN202022071521 U CN 202022071521U CN 213737361 U CN213737361 U CN 213737361U
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Abstract
The utility model discloses a novel automatic collection device for paste-coated polar plates, which comprises a feeding conveyor belt, a surplus box, a detection platform, an image recognition module and a control cabinet, wherein a first collection combination and a second collection combination are respectively arranged at two sides of the feeding conveyor belt; the first collection assembly comprises a first fixing frame, a first four-axis mechanical arm, a first air cylinder, a first rotating table, a first box inlet conveyor belt and a first discharge conveyor belt, wherein the first rotating table is correspondingly arranged on the side surface of the first air cylinder; through image recognition module cooperation switch board, realize the judgement to positive and negative face of polar plate to and put the angle discernment, collect the combination synergism through first collection combination and second, collect positive polar plate and aspect polar plate respectively, thereby improve collection efficiency, still pile up the polar plate through first revolving stage rotation angle regulation cooperation first four-axis arm, cooperate first cylinder again to accomplish the ejection of compact, the structure cooperation is compact simple, and work efficiency is high, reduces the rejection rate.
Description
Technical Field
The utility model relates to a battery production field, concretely relates to novel automatic collection device of pasted formula polar plate.
Background
As an indispensable stage for the development of the energy industry, the lead-acid storage battery industry correspondingly improves the requirement of the whole lead-acid storage battery industry on automation along with the improvement of the national environmental protection requirement on the industry. At present, most of large-scale lead-acid storage battery production factories also adopt manual collecting polar plates, so that the working intensity is high, the working environment is severe, the working efficiency is low, and the labor cost is high; and the manual collection polar plate is easy to collide with, so that the polar plate is damaged, and the rejection rate is improved.
In addition, the invention patent application CN201821079847.3 discloses an automatic collecting device for lead-acid storage battery plates, although a supporting mechanism drives a first fork to catch a horizontally conveyed plate, a pressing mechanism drives a second fork to press the received plate, the plate is pressed under the pressing action of one fork, only automatic stacking of plates is realized, and the front and back sides of the plate are not distinguished, which is not beneficial to the series-parallel operation of the subsequent plates, thereby reducing the working efficiency of the subsequent process.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a novel automatic collection device of scribble cream formula polar plate with polar plate state discernment, work efficiency height, simple structure and reduction in the rejection rate.
In order to solve the technical problem, the technical scheme of the utility model is that: a novel automatic collection device for pasted polar plates comprises a feeding conveyor belt, a residual material box arranged at the tail end of the feeding conveyor belt, a detection table arranged above the feeding conveyor belt, an image recognition module arranged on the detection table, a control cabinet arranged on the side surface of the detection table, a first collection combination arranged on one side of the feeding conveyor belt and positioned on the side surface of the detection table, and a second collection combination arranged on the other side of the feeding conveyor belt and positioned on the side surface of the control cabinet; first collection combination includes first mount, sets up first four-axis arm on the first mount is fixed, set up on the first mount first cylinder of four-axis arm below corresponds the setting and is in the first revolving stage of first cylinder side corresponds the setting and is in first revolving stage side just right feeding conveyor's first case conveyer belt that advances, and correspond the setting and be in first revolving stage side and with feeding conveyor's parallel first exit conveyor.
Preferably, the second collection combination includes that the second collection combination includes the second mount, sets up second four-axis arm on the second mount is fixed, set up on the second mount the second cylinder of second four-axis arm below corresponds the setting and is in the second revolving stage of second cylinder side corresponds the setting and is in the second revolving stage side just right the second of feeding conveyer belt advances the case conveyer belt to and correspond the setting and be in the second revolving stage side and with the parallel second exit conveyor of feeding conveyer belt.
Preferably, the first four-axis mechanical arm comprises a first base, a first rotating shaft arranged on the first base, a first large arm arranged on the first rotating shaft, a second rotating shaft arranged at the tail end of the first large arm, a first small arm arranged on the second rotating shaft, a first lifting cylinder arranged at the tail end of the first small arm, and a first sucker arranged at the tail end of the first lifting cylinder.
Preferably, the second four-axis mechanical arm comprises a second base, a third rotating shaft arranged on the second base, a second large arm arranged on the third rotating shaft, a fourth rotating shaft arranged at the tail end of the second large arm, a second small arm arranged on the fourth rotating shaft, a second lifting cylinder arranged at the tail end of the second small arm, and a second sucker arranged at the tail end of the second lifting cylinder.
Preferably, the first rotating platform comprises a first motor base, a first rotating motor arranged on the first motor base, a first circular table arranged on the first rotating motor, and first limiting strips symmetrically arranged on the first circular table.
Preferably, the edge of the first limiting strip close to one side of the circle center of the first circular truncated cone is a chamfer.
Preferably, the second rotating platform comprises a second motor base, a second rotating motor arranged on the second motor base, a second circular table arranged on the second rotating motor, and second limiting strips symmetrically arranged on the second circular table.
Preferably, the edge of the second limiting strip close to one side of the circle center of the second circular truncated cone is a chamfer.
Preferably, the detection table is further provided with a distance measurement sensor.
The utility model discloses technical effect mainly embodies: the image recognition module is matched with the control cabinet to judge the front side and the back side of the polar plate and recognize the placing angle of the polar plate, the first collection combination and the second collection combination are used for synergistic action to respectively collect the front polar plate and the side polar plate, so that the collection efficiency is improved, the rotation angle is adjusted through the first rotating table to be matched with the first four-axis mechanical arm to stack the polar plate, and then the first air cylinder is matched to finish discharging, so that the structure matching is compact and simple, the working efficiency is high, and the rejection rate is reduced; therefore, the pole plate state identification device has the advantages of pole plate state identification, high working efficiency, simple structure and reduction of rejection rate.
Drawings
FIG. 1 is a schematic diagram of one embodiment of the present invention;
FIG. 2 is a block diagram of the first collection assembly of FIG. 1;
fig. 3 is a structural view of the first four-axis robot arm of fig. 1;
FIG. 4 is a schematic view of the first turntable of FIG. 1;
FIG. 5 is a block diagram of a second collection assembly of FIG. 1;
fig. 6 is a structural view of a second four-axis robot arm of fig. 1;
fig. 7 is a structural view of the second turntable of fig. 1.
Detailed Description
The following detailed description of the embodiments of the present invention is made with reference to the accompanying drawings, so that the technical solution of the present invention can be more easily understood and grasped.
In the present embodiment, it should be understood that the terms "middle", "upper", "lower", "top", "right", "left", "above", "back", "middle", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of describing the present invention, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present embodiment, if the connection or fixing manner between the components is not specifically described, the connection or fixing manner may be a bolt fixing manner, a pin connecting manner, or the like, which is commonly used in the prior art, and therefore, details thereof are not described in the present embodiment.
A novel automatic collecting device of pasted polar plates is shown in figure 1 and comprises a feeding conveyor belt 1, a residue box 2 arranged at the tail end of the feeding conveyor belt 1, the detecting table 3 is arranged above the feeding conveyor belt 1, the image recognition module 4 is arranged on the detecting table 3, a control cabinet 5 which is used for photographing the polar plate on the feeding conveyor belt 1 and identifying the front and back of the polar plate and is arranged on the side surface of the detection platform 3, and a first collection group 6 arranged on one side of the feeding conveyor belt 1 and located on the side of the detection table 3, the first collecting assembly 6 is used for collecting the polar plates with the right side facing upwards, the second collecting assembly 7 is arranged on the other side of the feeding conveyor belt 1 and is arranged on the side face of the control cabinet 5, and the second collecting assembly 7 is used for collecting the polar plates with the right side facing upwards; the detection table 3 is further provided with a distance measuring sensor 31 for accurately detecting the distance between the polar plate and the first collection combination 6 and the second collection combination 7.
As shown in fig. 2, the first collecting assembly 6 comprises a first fixing frame 61, a first four-axis mechanical arm 62 arranged on the first fixing frame 61, a first advancing cylinder 63 fixed on the first fixing frame 61 and arranged below the first four-axis mechanical arm 62 for pushing the full polar plate box onto a first discharging conveyor belt 66, a first rotating platform 64 correspondingly arranged on the side surface of the first advancing cylinder 63, wherein the first rotating platform 64 is used for adjusting the angle of the polar plate box so that the polar plate box corresponds to the polar plate transported by the first four-axis mechanical plate, a first box-feeding conveyor belt 65 which is correspondingly arranged on the side surface of the first rotating platform 64 and forms an angle of 90 degrees with the feeding conveyor belt 1, and a first discharge conveyor 66 disposed on the side of the first rotating table 64 and parallel to the feed conveyor 1.
As shown in fig. 3, the first four-axis robot arm 62 includes a first base 621, a first rotating shaft 622 disposed on the first base 621, a first large arm 623 disposed on the first rotating shaft 622, a second rotating shaft 624 disposed at an end of the first large arm 623, a first small arm 625 disposed on the second rotating shaft 624, a first lifting cylinder 626 disposed at an end of the first small arm 625, and a first suction tray 627 disposed at an end of the first lifting cylinder 626 for sucking a plate.
As shown in fig. 4, the first rotating platform 64 includes a first motor base 641, a first rotating motor 642 disposed on the first motor base 641, a first circular truncated cone 643 disposed on the first rotating motor 642, and first position-limiting strips 644 symmetrically disposed on the first circular truncated cone 643 for maintaining and determining the position of the plate box.
The edge of the first limiting strip 644 close to one side of the center of the first circular truncated cone 643 is a chamfer.
As shown in fig. 5, the second collecting assembly 7 includes a second fixing frame 71, a second four-axis robot arm 72 disposed on the second fixing frame 71, a second advance cylinder 73 fixed on the second fixing frame 71 and disposed below the second four-axis robot arm 72, a second rotating table 74 correspondingly disposed on a side of the second advance cylinder 73, a second in-box conveyor 75 correspondingly disposed on a side of the second rotating table 74 and facing the feeding conveyor 1, and a second out-feed conveyor 76 correspondingly disposed on a side of the second rotating table 74 and parallel to the feeding conveyor 1.
As shown in fig. 6, the second four-axis robot arm 72 includes a second base 721, a third rotating shaft 722 provided on the second base 721, a second large arm 723 provided on the third rotating shaft 722, a fourth rotating shaft 724 provided at an end of the second large arm 723, a second small arm 725 provided on the fourth rotating shaft 724, a second elevation cylinder 726 provided at an end of the second small arm 725, and a second suction cup 727 provided at an end of the second elevation cylinder 726.
As shown in fig. 7, the second rotating table 74 includes a second motor base 741, a second rotating motor 742 disposed on the second motor base 741, a second circular truncated cone 743 disposed on the second rotating motor 742, and second stopper bars 744 symmetrically disposed on the second circular truncated cone 743.
The edge of the second limiting strip 744 close to one side of the circle center of the second circular truncated cone 743 is arranged as a chamfer.
In the embodiment, the models of the first rotating motor and the second rotating motor are YE2-112M-2, the models of the first four-axis mechanical arm 62 and the second four-axis mechanical arm 72 are G3-351S, the model of the distance measuring sensor 31 is GP2Y0a21YK0F, the model of the image recognition module 4 is M5Stack K210, and the model of the control cabinet 5 is PLC-S7-200.
The working principle is as follows: step one, the polar plate is positive and negative two sides on the feeding conveyer belt 1 to and the angle of putting is diverse, when the polar plate passes through the detection platform 3, shoot the polar plate through the image recognition module 4, and send image information to take the switch board 5, the switch board 5 judges the positive and negative of polar plate and puts the angle according to the image.
And step two, the polar plate reaches the lower part of the distance measuring sensor 31 after passing through the image recognition module 4, and the distance between the polar plate and the first four-axis mechanical arm 62 and the second four-axis mechanical arm 72 and the time of reaching the first four-axis mechanical arm 62 and the second four-axis mechanical arm 72 are obtained according to the polar plate detected by the distance measuring sensor 31.
And step three, obtaining the dynamic position of the polar plate on the feeding conveyor belt 1 according to the distance and the time, and driving the first four-axis mechanical arm 62 and the second four-axis mechanical arm 72 to pick up the polar plate by the control cabinet 5 according to the dynamic position information of the polar plate.
Step four, when the polar plate is detected to be right side up, driving the first four-axis mechanical arm 62 to move, enabling the first suction disc 627 to reach the upper part of the polar plate, extending through the first lifting cylinder 626, enabling the first suction disc 627 to be close to the polar plate, sucking the polar plate when the first suction disc 627 is in contact with the polar plate, and sending the polar plate to the upper part of the first rotating platform 64; meanwhile, the first rotating platform 64 correspondingly drives the first rotating motor 642 according to the polar plate arrangement angle detected by the image recognition module 4, so that the rotation angle of the first rotating platform 64 is the same as the polar plate arrangement angle, and the polar plates can be conveniently placed in the polar plate box.
And step five, judging that the polar plate box is full according to the times of carrying polar plates recorded by the control cabinet 5, and after the polar plate box is full, extending the first advancing cylinder 63 to push the polar plate box onto the first discharging conveyor belt 66 so as to finish collection and discharging.
And step six, when the polar plate is detected to be upside-down, the first four-axis mechanical arm 62 does not operate the polar plate, the polar plate is picked up by driving the second four-axis mechanical arm 72, the polar plate is stacked in a polar plate box on the second rotating table 74, and finally the polar plate box is pushed onto the second discharge conveyor belt 76 through the second advancing air cylinder 73.
The utility model discloses technical effect mainly embodies: the image recognition module is matched with the control cabinet to judge the front side and the back side of the polar plate and recognize the placing angle of the polar plate, the first collection combination and the second collection combination are used for synergistic action to respectively collect the front polar plate and the side polar plate, so that the collection efficiency is improved, the rotation angle is adjusted through the first rotating table to be matched with the first four-axis mechanical arm to stack the polar plate, and then the first air cylinder is matched to finish discharging, so that the structure matching is compact and simple, the working efficiency is high, and the rejection rate is reduced; therefore, the device has the advantages of polar plate state identification, high working efficiency, simple structure and reduced rejection rate
Of course, the above is only a typical example of the present invention, and besides, the present invention can also have other various specific embodiments, and all technical solutions adopting equivalent replacement or equivalent transformation are all within the scope of the present invention as claimed.
Claims (9)
1. A novel automatic collection device for pasted polar plates comprises a feeding conveyor belt, a residual material box arranged at the tail end of the feeding conveyor belt, a detection table arranged above the feeding conveyor belt, an image recognition module arranged on the detection table, a control cabinet arranged on the side surface of the detection table, a first collection combination arranged on one side of the feeding conveyor belt and positioned on the side surface of the detection table, and a second collection combination arranged on the other side of the feeding conveyor belt and positioned on the side surface of the control cabinet; the method is characterized in that: first collection combination includes first mount, sets up first four-axis arm on the first mount is fixed, set up on the first mount and be in first cylinder of first four-axis arm below corresponds the setting and is in the first revolving stage of first cylinder side corresponds the setting and is in first revolving stage side and just right feeding conveyor's first case conveyer belt that advances, and correspond the setting and be in first revolving stage side and with feeding conveyor's parallel first exit conveyor.
2. The novel automatic collection device for pasted plates as claimed in claim 1, characterized in that: the combination is collected to the second includes the second mount, sets up second four-axis arm on the second mount is fixed, set up on the second mount and be in second four-axis arm below corresponds the setting and is in the second revolving stage of second cylinder side corresponds the setting and is in second revolving stage side, just right the second of feeding conveyer belt advances the case conveyer belt, and corresponds the setting and is in second revolving stage side and with the parallel second exit conveyor of feeding conveyer belt.
3. The novel automatic collection device for pasted plates as claimed in claim 1, characterized in that: first four-axis arm includes first base, sets up first rotation axis on the first base sets up the epaxial first big arm of first rotation, sets up the terminal second rotation axis of first big arm sets up the epaxial first forearm of second rotation sets up the terminal first lift cylinder of first forearm sets up the terminal first sucking disc of first lift cylinder sets up.
4. The novel automatic collection device for pasted plates as claimed in claim 2, characterized in that: the second four-axis arm includes the second base, sets up third rotation axis on the second base sets up the big arm of second on the third rotation axis sets up the terminal fourth rotation axis of the big arm of second sets up the epaxial second forearm of fourth rotation sets up the terminal second lift cylinder of second forearm sets up the terminal second sucking disc of second lift cylinder sets up.
5. The novel automatic collection device for pasted plates as claimed in claim 1, characterized in that: the first rotating platform comprises a first motor base, a first rotating motor arranged on the first motor base, a first round platform arranged on the first rotating motor, and first limiting strips arranged symmetrically on the first round platform.
6. The novel automatic collection device for pasted plates as claimed in claim 5, wherein: the edge of the first limiting strip, which is close to one side of the circle center of the first round table, is arranged as a chamfer.
7. The novel automatic collection device for pasted plates as claimed in claim 2, characterized in that: the second revolving stage includes the second motor cabinet, sets up second rotating electrical machines on the second motor cabinet sets up second round platform on the second rotating electrical machines sets up on the second round platform, be the spacing strip of symmetry setting.
8. The novel automatic collection device for pasted plates as claimed in claim 7, wherein: the edge of the second limiting strip close to one side of the circle center of the second round table is arranged as a chamfer.
9. The novel automatic collection device for pasted plates as claimed in claim 1, characterized in that: the detection table is also provided with a distance measurement sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022071521.XU CN213737361U (en) | 2020-09-19 | 2020-09-19 | Novel automatic collection device of pasting formula polar plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022071521.XU CN213737361U (en) | 2020-09-19 | 2020-09-19 | Novel automatic collection device of pasting formula polar plate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213737361U true CN213737361U (en) | 2021-07-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022071521.XU Active CN213737361U (en) | 2020-09-19 | 2020-09-19 | Novel automatic collection device of pasting formula polar plate |
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|---|---|
| CN (1) | CN213737361U (en) |
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- 2020-09-19 CN CN202022071521.XU patent/CN213737361U/en active Active
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