CN213674719U - Honeycomb ceramic biscuit integration molding system - Google Patents
Honeycomb ceramic biscuit integration molding system Download PDFInfo
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- CN213674719U CN213674719U CN202021910472.8U CN202021910472U CN213674719U CN 213674719 U CN213674719 U CN 213674719U CN 202021910472 U CN202021910472 U CN 202021910472U CN 213674719 U CN213674719 U CN 213674719U
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Abstract
The utility model provides a honeycomb pottery biscuit integration molding system, includes biscuit forming mechanism, microwave drying mechanism and hot air drying mechanism, biscuit forming mechanism include workstation, feed bin, automatic cutout chamber, trinity screw rod extrusion device and automatic blank frame that cuts, microwave drying mechanism include material loading conveyer belt, microwave drying conveyer belt, material stop roller platform and tray conveyer belt, hot air drying mechanism include hot air drying conveyer belt and hot air drying mechanism, through biscuit forming mechanism, microwave drying mechanism and hot air drying mechanism accomplished the shaping of biscuit and the process of secondary drying, the forming process need not artificial operation, the shaping work is more normalized, this molding system has improved the production efficiency of honeycomb pottery biscuit, has reduced industrial production cost.
Description
Technical Field
The utility model particularly relates to a honeycomb pottery biscuit integration molding system
Background
The honeycomb ceramic carrier is a porous industrial ceramic, the inner shape of the honeycomb ceramic carrier is a plurality of through honeycomb-shaped parallel channels, the honeycomb units are divided by grid-shaped thin partition walls, and the honeycomb ceramic carrier is widely applied to industries such as automobile exhaust purifier carriers, ozone inhibition catalyst carriers and the like. However, with the continuous development of the technology, a novel silicon carbide honeycomb ceramic carrier is derived, the silicon carbide honeycomb ceramic carrier has high mechanical strength, does not generate plastic deformation at high temperature, is an ideal high-temperature structural material, and has a smaller expansion coefficient, so the silicon carbide honeycomb ceramic carrier has very good thermal stability, is particularly suitable for occasions with rapid and frequent temperature changes, and has a great demand in the current market.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a honeycomb pottery biscuit integration molding system, including biscuit forming mechanism, microwave drying mechanism and hot air drying mechanism, biscuit forming mechanism include workstation, feed bin, automatic cutout chamber, screw extrusion device and trinity screw extrusion device, the workstation on be equipped with hoist engine and guide rail, the feed bin install on the workstation, be equipped with hydraulic extrusion device in the feed bin, hydraulic extrusion device link to each other with the automatic cutout chamber, the automatic cutout intracavity be equipped with cutting tool and sensor group, the sensor group include sensor A and sensor B, sensor A and sensor B install respectively in the left and right sides in the automatic cutout chamber to link to each other with the response module simultaneously, the lower extreme in automatic cutout chamber link to each other with the screw extrusion device, the screw extrusion device link to each other with trinity screw extrusion device, the side of trinity screw rod extrusion device be equipped with the extrusion mouth.
Microwave drying mechanism include material loading conveyer belt, microwave drying conveyer belt, material stop roller platform and tray conveyer belt, the material loading conveyer belt place on the right side of automatic blank frame that cuts, be equipped with the arm between material loading conveyer belt and the trinity screw rod extrusion device, microwave drying conveyer belt be located material loading conveyer belt's top, microwave drying conveyer belt's middle part is equipped with microwave drying machine, microwave drying machine's top be equipped with and take out wet pipe and power heat exhauster, microwave drying conveyer belt and tray conveyer belt between stop the roller platform through the material and link to each other.
The hot air drying mechanism is placed on the right side of the material stopping roller table and comprises a hot air drying conveying belt and a hot air drying mechanism, and a mechanical arm is arranged between the hot air drying conveying belt and the material stopping roller table.
To facilitate monitoring of the operating conditions of the greenbody forming system and subsequent maintenance of the equipment, the right side of the table is preferably provided with an operating panel.
In order to maintain the cleanliness on the work bench, it is preferable that a sewage tank is provided in the middle of the work bench.
Preferably, the power element of the three-in-one screw extrusion device is a driving motor.
In order to filter out unqualified impurities and foreign particles, a hydraulic screen changer is preferably arranged at the connection part of the hydraulic extrusion device and the automatic cutting cavity.
Preferably, a microwave suppressor is arranged in the microwave drying mechanism.
In order to keep the air pressure at the two ends of the dehumidifying pipe balanced, the dehumidifying opening is preferably arranged in the middle of the dehumidifying pipe.
Preferably, the material stop roller table comprises a fixed plate and a rotating mechanism, a plurality of circular through holes are formed in the fixed plate, the rotating mechanism is clamped in the circular through holes and comprises a circular rotating block and a plurality of rollers, the circular rotating block is connected with a rotating motor and is internally provided with a pressure sensor, the pressure sensor is connected with a data processing unit, and the rollers are clamped in the circular rotating block.
In order to save cost, a structure that the tray is recycled is adopted, and preferably, the tray moves circularly around the feeding conveyor belt, the microwave drying conveyor belt, the material stopping roller table and the tray conveyor belt.
Has the advantages that: the utility model discloses a honeycomb pottery biscuit integration molding system has accomplished the shaping of biscuit and the process of secondary stoving through biscuit forming mechanism, microwave drying mechanism and hot-air drying mechanism, compares prior art, and whole molding system degree of automation is high, and the forming process need not artificial operation, and the shaping work is more normalized, and this molding system has improved the production efficiency of honeycomb pottery biscuit, has reduced industrial production cost.
Drawings
FIG. 1 is a schematic diagram of a honeycomb ceramic biscuit integrated molding system;
FIG. 2 is a schematic diagram of the biscuit forming mechanism of FIG. 1;
FIG. 3 is a schematic structural diagram of the microwave drying mechanism in FIG. 1;
FIG. 4 is a schematic view of a material retention roller station prior to loading and unloading of a honeycomb ceramic greenbody;
FIG. 5 is a three-dimensional block diagram of the material retention roller station of FIG. 4;
FIG. 6 is a schematic view of another arrangement of the material retention roller table after loading and unloading of the honeycomb ceramic biscuit;
FIG. 7 is another three-dimensional block diagram of the material retention roller station of FIG. 6;
in the figure: 1. a biscuit forming mechanism 11, a workbench 111, a winch 112, a guide rail 113, an operation panel 114, a sewage tank 12, a storage bin 121, a hydraulic extrusion device 122, a hydraulic screen changer 13, an automatic cutting cavity 131, a cutting tool 132, a sensor A133, a sensor B14, a three-in-one screw extrusion device 141, a driving motor 142, an extrusion port 15 and an automatic biscuit cutting frame 2, the device comprises a microwave drying mechanism 21, a feeding conveyor belt 22, a microwave drying conveyor belt 221, a microwave dryer 222, a moisture extraction pipe 223, a power supply heat exhauster 23, a tray conveyor belt 24, a material stop roller table 241, a fixing plate 242, a rotating mechanism 2421, a circular rotating block 2422, a roller 25, a tray 3, a hot air dryer 31, a hot air drying conveyor belt 32, a hot air dryer 4, a mechanical arm 5 and a honeycomb ceramic biscuit.
Detailed Description
In order to deepen the understanding of the present invention, the present invention is described in detail with reference to the following embodiments and the attached drawings, and the embodiments are only used for explaining the present invention, and do not constitute the limitation to the protection scope of the present invention.
As shown in fig. 1 and 2, an integrated molding system for honeycomb ceramic biscuit comprises a biscuit molding mechanism 1, a microwave drying mechanism 2 and a hot air drying mechanism 3, wherein the biscuit molding mechanism 1 comprises a workbench 11, a bin 12, an automatic cutting chamber 13, a three-in-one screw extrusion device 14 and an automatic biscuit cutting frame 15, the workbench 11 is provided with a winch 111 and a guide rail 112, the right side of the workbench is provided with an operating panel 113, the middle part of the workbench is provided with a sewage tank 114, the bin 12 is arranged on the workbench 11, the bin 12 is internally provided with a hydraulic extrusion device 121, the hydraulic extrusion device 121 is connected with the automatic cutting chamber 13, the joint of the hydraulic extrusion device and the automatic cutting chamber is provided with a hydraulic screen changer 122, the automatic cutting chamber 13 is internally provided with a cutting tool 131 and a sensor group, the sensor group comprises a sensor a132 and a sensor B133, sensor A132 and sensor B133 install respectively in the left and right sides of automatic cutout chamber 13 to link to each other with response module (not shown in the figure) simultaneously, the lower extreme of automatic cutout chamber 13 link to each other with trinity screw extrusion device 14, trinity screw extrusion device 14's power component be driving motor 141, trinity screw extrusion device 14's side is equipped with extrusion opening 142, automatic cutting base frame 15 be located the right side of extrusion opening 142.
As shown in fig. 1 and fig. 3, the microwave drying mechanism 2 includes a feeding conveyor belt 21, a microwave drying conveyor belt 22, a material stop roller table 24 and a tray conveyor belt 23, the feeding conveyor belt 21 is disposed at the right side of the automatic blank cutting frame 15, a mechanical arm 4 is disposed between the feeding conveyor belt 21 and the automatic blank cutting frame 15, the microwave drying conveyor belt 22 is disposed above the feeding conveyor belt 21, a microwave dryer 221 is disposed in the middle of the microwave drying conveyor belt 22, a moisture extraction pipe 222 and a power supply heat exhaust device 223 are disposed above the microwave dryer 221, a microwave suppressor (not shown in the figure) is disposed in the microwave drying mechanism, and the microwave drying conveyor belt 22 is connected to the tray conveyor belt 23 through the material stop roller table 24.
As shown in fig. 4, the material stopping roller table 24 includes a fixing plate 241 and a rotating mechanism 242, the fixing plate 241 is provided with a plurality of circular through holes, the rotating mechanism 242 is clamped in the circular through holes, the rotating mechanism 242 includes a circular rotating block 2421 and a plurality of rollers 2422, the circular rotating block 2421 is connected with a rotating motor (not shown in the figure), a pressure sensor (not shown in the figure) is arranged in the circular rotating block 2421, the pressure sensor is connected with a data processing unit (not shown in the figure), and the rollers 2422 are clamped in the circular rotating block 2421.
As shown in fig. 1, the hot air drying mechanism 3 is disposed at the right side of the material stop roller table 24, the hot air drying mechanism 3 includes a hot air drying conveyor belt 31 and a hot air drying mechanism 32, and a mechanical arm 4 is disposed between the hot air drying conveyor belt 31 and the material stop roller table 24.
Working condition of biscuit forming: as shown in fig. 1 and 2, a hoist 111 on the work table 11 transports a storage tank (not shown) onto a guide rail 112, and the storage tank is transported to the vicinity of the bin 12 through the guide rail 112, the storage tank pours the biscuit raw material into the bin 12, the hydraulic extrusion device 121 in the bin 12 starts to extrude the biscuit raw material into the automatic cutting chamber 13, and the impurity filtering is completed through the hydraulic screen changer 122, at this time, the sensor A132 in the automatic cutting cavity senses the extrusion of the biscuit raw material, and feeds back a sensing signal to a sensing module (not shown in the figure), until the sensor B133 senses the biscuit material, the cutting process of biscuit raw materials is accomplished to response module control cutting tool 131, and the biscuit shaping is accomplished in trinity screw extrusion device 14 to the biscuit raw materials after the cutting, and shaping back honeycomb ceramics biscuit 5 is extruded through extrusion mouth 142 to accomplish honeycomb ceramics biscuit 5's forming process after being cut by automatic cutting blank frame 15.
The working condition of microwave drying is as follows: as shown in fig. 1 and fig. 3, the honeycomb ceramic biscuit 5 processed by the extrusion port 142 and the automatic blank cutting frame 15 is mounted on the tray 25 on the feeding conveyor 21 by the robot arm 4, and is sent to the microwave drying conveyor 22 by the feeding conveyor 21, and the microwave drying conveyor 22 drives the honeycomb ceramic biscuit 5 to pass through the microwave dryer 221, so as to complete the drying process of the honeycomb ceramic biscuit 5, and the honeycomb ceramic biscuit is sent to the material stop roller table 24.
Working condition of tray circulation: as shown in fig. 1, 4, 5, 6 and 7, when the tray 25 and the ceramic honeycomb biscuit 5 move to the material stop roller table 24, the pressure sensor (not shown) in the circular rotating block 2421 starts to work: the first pressure data is recorded and fed back to a data processing unit (not shown in the figure). After the honeycomb ceramic biscuit 5 on the tray 25 is taken away by the mechanical arm 4 on the right side of the material stopping roller table 24, the pressure sensor reads pressure data for the second time, the data processing unit receives two times of different pressure data, a rotating motor (not shown in the figure) is controlled to drive the circular rotating block 2421 to rotate for 90 degrees, the tray 25 is conveyed to the tray conveyor belt 23 by the roller 2422, and the recycling process of the tray 25 is completed. After the tray 25 is conveyed to the tray conveyor belt 23, the readings of the pressure sensors in the circular rotating blocks 2421 return to the original data, and the data processing unit controls the rotating motor to drive the circular rotating blocks 2421 to rotate for 90 ° for the second time, so that the resetting work of the rotating mechanism 242 is completed.
The working condition of hot air drying is as follows: as shown in fig. 1, the mechanical arm 4 at the right side of the material staying roller table 24 takes away the honeycomb ceramic biscuit 5 on the tray 25 and places the honeycomb ceramic biscuit 5 on the hot air drying conveyor belt 31, and the hot air drying conveyor belt 31 drives the honeycomb ceramic biscuit 5 to pass through the hot air dryer 221, so as to complete the secondary drying process of the honeycomb ceramic biscuit 5.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. The utility model provides a honeycomb pottery biscuit integration molding system, its characterized in that, includes biscuit forming mechanism, microwave drying mechanism and hot air drying mechanism, biscuit forming mechanism include workstation, feed bin, automatic cutout chamber, trinity screw extrusion device and automatic blank cutting frame, the workstation on be equipped with hoist engine and guide rail, the feed bin install on the workstation, be equipped with hydraulic extrusion device in the feed bin, hydraulic extrusion device link to each other with the automatic cutout chamber, the automatic cutout intracavity be equipped with cutting tool and sensor group, sensor group include sensor A and sensor B, sensor A and sensor B install respectively in the left and right sides in automatic cutout chamber to link to each other with response module simultaneously, the lower extreme in automatic cutout chamber link to each other with trinity screw extrusion device, trinity screw extrusion device's side be equipped with the extrusion mouth, the automatic blank cutting frame is positioned on the right side of the extrusion opening;
the microwave drying mechanism comprises a feeding conveyor belt, a microwave drying conveyor belt, a material stopping roller table and a tray conveyor belt, the feeding conveyor belt is placed on the right side of the automatic blank cutting frame, a mechanical arm is arranged between the feeding conveyor belt and the automatic blank cutting frame, the microwave drying conveyor belt is positioned above the feeding conveyor belt, a microwave dryer is arranged in the middle of the microwave drying conveyor belt, a moisture extraction pipe and a power supply heat exhauster are arranged above the microwave dryer, and the microwave drying conveyor belt is connected with the tray conveyor belt through the material stopping roller table;
the hot air drying mechanism is placed on the right side of the material stopping roller table and comprises a hot air drying conveying belt and a hot air drying mechanism, and a mechanical arm is arranged between the hot air drying conveying belt and the material stopping roller table.
2. The integrated molding system for honeycomb ceramic biscuit of claim 1, characterized in that the right side of the working table is provided with an operation panel.
3. The integrated molding system of honeycomb ceramic biscuit of claim 1, characterized in that the middle of the working platform is provided with a sewage pool.
4. The integrated molding system of honeycomb ceramic biscuit of claim 1, characterized in that the connection of the hydraulic extrusion device and the automatic cutting cavity is provided with a hydraulic screen changer.
5. The integrated molding system of honeycomb ceramic biscuit of claim 1, characterized in that the power element of the three-in-one screw extrusion device is a driving motor.
6. The integrated molding system of honeycomb ceramic biscuit of claim 1, characterized in that the microwave drying mechanism is provided with a microwave suppressor.
7. The integrated molding system of honeycomb ceramic biscuit of claim 1, characterized in that the dehumidifying opening is arranged in the middle of the dehumidifying pipe.
8. The integrated molding system of honeycomb ceramic biscuit according to claim 1, characterized in that the material stop roller table comprises a fixing plate and a rotating mechanism, the fixing plate is provided with a plurality of circular through holes, the rotating mechanism is clamped in the circular through holes, the rotating mechanism comprises a circular rotating block and a plurality of rollers, the circular rotating block is connected with a rotating motor, a pressure sensor is arranged in the circular rotating block, the pressure sensor is connected with a data processing unit, and the rollers are clamped in the circular rotating block.
9. A honeycomb ceramic biscuit integrated molding system as claimed in claim 1 wherein the tray moves in an endless loop around the feeding conveyor, the microwave drying conveyor, the material holding roller table and the tray conveyor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021910472.8U CN213674719U (en) | 2020-09-04 | 2020-09-04 | Honeycomb ceramic biscuit integration molding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021910472.8U CN213674719U (en) | 2020-09-04 | 2020-09-04 | Honeycomb ceramic biscuit integration molding system |
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| CN213674719U true CN213674719U (en) | 2021-07-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021910472.8U Active CN213674719U (en) | 2020-09-04 | 2020-09-04 | Honeycomb ceramic biscuit integration molding system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092174A (en) * | 2020-09-04 | 2020-12-18 | 凯龙蓝烽新材料科技有限公司 | Honeycomb ceramic biscuit integration molding system |
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- 2020-09-04 CN CN202021910472.8U patent/CN213674719U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112092174A (en) * | 2020-09-04 | 2020-12-18 | 凯龙蓝烽新材料科技有限公司 | Honeycomb ceramic biscuit integration molding system |
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