CN213622376U

CN213622376U - Automatic material leveling trolley device for handling train material transportation

Info

Publication number: CN213622376U
Application number: CN202022530956.6U
Authority: CN
Inventors: 孙石磊; 王涛; 张志奇; 王秀峰; 杨丽军
Original assignee: Anyang Iron and Steel Co Ltd
Current assignee: Anyang Iron and Steel Co Ltd
Priority date: 2020-11-05
Filing date: 2020-11-05
Publication date: 2021-07-06
Anticipated expiration: 2030-11-05

Abstract

The utility model discloses a handle automatic flat material dolly device of train fortune material, the camera includes a supporting plate, bolt symmetry fixedly connected with pneumatic cylinder is passed through at both ends about the backup pad top, the bottom of pneumatic cylinder runs through the backup pad and extends to the below of backup pad, two the equal fixedly connected with fixed plate in bottom of pneumatic cylinder. According to the automatic material leveling trolley device for processing train material transportation, the fixed plate can move up and down through the ingenious design of the hydraulic cylinder, so that the rotating roller can fill and level soil piles conveniently, and the hydraulic cylinder can be lifted upwards when not in use, so that the occupied area is effectively reduced; through the arrangement of the idler wheel, the first rotating shaft, the first gear, the second gear and the first motor, the leveling trolley can move, time and labor are saved, cost is saved, and working efficiency is effectively improved.

Description

Automatic material leveling trolley device for handling train material transportation

Technical Field

The utility model belongs to the technical field of the flat material of dolly, concretely relates to handle automatic flat material dolly device of train fortune material.

Background

Bulk materials such as ores, coal, water granulated slag and the like are transported by a train for a long distance, and in the process of loading the bulk materials to a train carriage through a loading belt or a loading vehicle and the like, the accumulation characteristic of the bulk materials determines that the materials can form a material pile with a sharp-corner-shaped top part in the middle of the carriage, no matter the loading belt, a loader, a loading grab bucket and the like, the bulk materials after loading can form material piles with different sizes and shapes in the carriage of the open wagon.

Disclosure of Invention

The not enough of automatic flat material dolly device to current processing train fortune material, the utility model provides a handle automatic flat material dolly device of train fortune material possesses work efficiency height, and flat material is effectual advantage, has solved the problem of proposing among the above-mentioned background art.

The utility model provides a following technical scheme: an automatic material leveling trolley device for processing train material transportation comprises a supporting plate, wherein hydraulic cylinders are symmetrically and fixedly connected to the left end and the right end of the top of the supporting plate through bolts, the bottom ends of the hydraulic cylinders penetrate through the supporting plate and extend to the lower portion of the supporting plate, fixed plates are fixedly connected to the bottoms of the two hydraulic cylinders, a second rotating shaft is movably connected between the two fixed plates through bearings, a second motor is fixedly connected to the outer side of the fixed plate on the right side, an output shaft of the second motor penetrates through the fixed plates and is fixedly connected with the right end of the second rotating shaft through a coupler, the output shaft of the second motor is movably connected with the fixed plates, side plates are fixedly connected to the front side and the rear side of the bottom of the supporting plate through bolts, through holes are formed in the two sides of the bottom end of each side plate, a first rotating shaft is movably connected in each, the two ends of the first rotating shaft are fixedly connected with idler wheels, the middle of the outer ring of the first rotating shaft is fixedly connected with a first gear, one side of the side plate is fixedly connected with a first motor, an output shaft of the first motor penetrates through the side plate and extends to an inner cavity of the side plate, the output shaft of the first motor is movably connected with the side plate, the tail end of the output shaft of the first motor is fixedly connected with the middle of one surface of the second gear, and the second gear is meshed with the first gear.

Furthermore, the middle part of the top of the supporting plate is fixedly connected with an electrical control box.

Further, the number of the hydraulic cylinders is 2.

Further, the surface of the second rotating shaft is fixedly connected with a rotating roller, the shape of the rotating roller is spiral, and the thread directions of two ends of the rotating roller are opposite.

Has the advantages that:

1. according to the automatic material leveling trolley device for processing train material transportation, the fixed plate can move up and down through the ingenious design of the hydraulic cylinder, so that the rotating roller can fill and level soil piles conveniently, and the hydraulic cylinder can be lifted upwards when not in use, so that the occupied area is effectively reduced; through the arrangement of the idler wheel, the first rotating shaft, the first gear, the second gear and the first motor, the leveling trolley can move, time and labor are saved, cost is saved, and working efficiency is effectively improved.

2. This handle automatic flat material dolly device of train fortune material, through the setting of second motor, the rotation of second motor can drive the shaft coupling rotation of looks fixed connection with it, the shaft coupling drives the second pivot rotation of looks fixed connection with it, the second pivot drives its fixed surface's live-rollers rotation, the live-rollers can mix the material, break up convex material, make the top of material keep leveling, the transportation of the material of being convenient for, workman's intensity of labour has been reduced, workman's work efficiency has been improved.

Drawings

FIG. 1 is a perspective view of the structure of an automatic material leveling trolley device for handling train material transportation according to the present invention;

FIG. 2 is a front view of the structure of an automatic material leveling trolley device for handling train material transportation according to the present invention;

FIG. 3 is a left side view of the structure of the automatic material leveling trolley device for handling train material transportation according to the present invention;

FIG. 4 is a top view of the structure of the automatic material leveling trolley device for handling train material transportation according to the present invention;

fig. 5 is a perspective view of the utility model of an automatic material leveling trolley device for handling train material transportation during operation.

In the figure: 1. a support plate; 2. a hydraulic cylinder; 3. an electrical control box; 4. a fixing plate; 5. a side plate; 6. a first rotating shaft; 7. a first gear; 8. a second gear; 9. a first motor; 10. a roller; 11. a second rotating shaft; 12. a second motor; 13. the roller is rotated.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, an automatic material leveling trolley device for handling train material transportation comprises a support plate 1, hydraulic cylinders 2 are symmetrically and fixedly connected to the left end and the right end of the top of the support plate 1 through bolts, the bottom ends of the hydraulic cylinders 2 penetrate through the support plate 1 and extend to the lower side of the support plate 1, fixing plates 4 are fixedly connected to the bottoms of the two hydraulic cylinders 2, the positions of the fixing plates 4 fixedly connected to the hydraulic cylinders 2 can be changed through the expansion and contraction of the hydraulic cylinders 2, the fixing plates 4 can drive rotating rollers 13 connected to the fixing plates to contact with materials so as to level the materials, a second rotating shaft 11 is movably connected between the two fixing plates 4 through bearings, a second motor 12 is fixedly connected to the outer side of the fixing plate 4 on the right side, and a coupler fixedly connected to the second motor 12 can be driven to rotate through the rotation of the second motor 12, the shaft coupling drives the second rotating shaft 11 fixedly connected with the shaft coupling to rotate, the second rotating shaft 11 drives the rotating roller 13 fixed on the surface of the second rotating shaft to rotate, the rotating roller 13 can stir materials to scatter the protruded materials, the top of the materials can be kept flat, the transportation of the materials is convenient, the labor intensity of workers is reduced, the working efficiency of the workers is improved, the output shaft of the second motor 12 penetrates through the fixing plate 4 and is fixedly connected with the right end of the second rotating shaft 11 through the shaft coupling, the output shaft of the second motor 12 is movably connected with the fixing plate 4, the front side and the rear side of the bottom of the supporting plate 1 are fixedly connected with the side plates 5 through bolts, through holes are arranged on the two sides of the bottom end of each side plate 5, the first rotating shaft 6 is movably connected in each through hole, the two ends of the first rotating shaft 6 extend to the outer sides of the side plates 5, the two ends of the first rotating shaft 6 are fixedly connected with the, one side fixedly connected with first motor 9 of curb plate 5, the output shaft of first motor 9 runs through curb plate 5 and extends to the inner chamber of curb plate 5, the output shaft of

first motor

9 and 5 looks swing joint of curb plate, the terminal middle part looks fixed connection with second gear 8 one side of output shaft of first motor 9, second gear 8 is connected with first gear 7 meshing, setting through first motor 9, the rotation of first motor 9 drives second gear 8 with it looks fixed connection and rotates, second gear 8 drives first pivot 6 through first gear 7 with it meshes and rotates, first pivot 6 drives the rotation that gyro wheel 10 rotated gyro wheel 10 and can make this flat material dolly remove, time saving and labor saving, the cost is practiced thrift simultaneously, and effectively improved work efficiency.

Wherein, the middle part fixedly connected with electrical control box 3 at backup pad 1 top is equipped with devices such as battery, vary voltage module, steady voltage module, controller ATmega2560 in the electrical control box 3, through the setting of electrical control box 3, can control the work of this material flattening dolly.

Wherein, the number of the hydraulic cylinders 2 is 2.

Wherein, the fixed surface of second pivot 11 is connected with live-rollers 13, and live-rollers 13's shape is the spiral, and the screw thread opposite direction at live-rollers 13 both ends, and through live-rollers 13's setting, live-rollers 13's rotation can be to the both sides transportation convex material, is convenient for make the material keep level and smooth.

The working principle is as follows: when in use, the lower car is placed on a proper guide frame, a worker controls the devices in the electric control box 3 to work, a controller ATmega2560 in the electric control box 3 controls a first motor 9 to work through an A4988 driver, the first motor 9 rotates to drive a second gear 8 fixedly connected with the first motor to rotate, the second gear 8 drives a first rotating shaft 6 to rotate through a first gear 7 meshed with the second gear 8, the first rotating shaft 6 drives a roller 10 to rotate a roller 10, so that the leveling trolley can move, the trolley can move to the initial position of a first carriage from the guide frame, the controller ATmega2560 inputs an electric signal into the electromagnetic valve, the electromagnetic valve is opened, the hydraulic cylinder 2 starts to work, the hydraulic cylinder 2 controls a fixed plate 4 fixedly connected with the hydraulic cylinder to move downwards, the fixed plate 4 drives a rotating roller 13 connected with the fixed plate 4 to move downwards, when the rotating roller 13 moves to the working position, the electromagnetic valve inputs a feedback signal to the controller ATmega2560, the electromagnetic valve is closed, the hydraulic cylinder 2 stops working, the controller ATmega2560 controls the second motor 12 to work through the A4988 driver, the rotation of the second motor 12 can drive the coupler fixedly connected with the second motor to rotate, the coupler drives the second rotating shaft 11 fixedly connected with the second motor to rotate, the second rotating shaft 11 drives the rotating roller 13 fixed on the surface of the second rotating shaft to rotate, the rotating roller 13 can stir materials and transport the protruded materials to two ends, so that the top of the materials can be kept flat, the function of leveling a material pile is realized, meanwhile, the first motor 9 and the ultrasonic distance measuring sensor work and input a distance signal to the controller ATmega2560, when the distance is less than 300mm, the controller ATmega2560 controls the first motor 9 and the second motor 12 to stop working through the A4988 driver and controls the hydraulic cylinder 2 to contract, the hydraulic cylinder 2 drives the rotating roller 13 connected with the hydraulic cylinder to move upwards, the rotating roller 13 moves to the upper part of the material, the controller ATmega2560 controls the first motor 9 to work through the A4988 driver, the first motor 9 drives the trolley to move, the trolley can move to the initial position of the next carriage, and the trolley levels the material pile in the next carriage.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a handle automatic flat material dolly device of train fortune material, includes backup pad (1), its characterized in that: the left end and the right end of the top of the supporting plate (1) are fixedly connected with hydraulic cylinders (2) through bolts symmetrically, the bottom ends of the hydraulic cylinders (2) penetrate through the supporting plate (1) and extend to the lower part of the supporting plate (1), the bottoms of the two hydraulic cylinders (2) are fixedly connected with fixed plates (4), a second rotating shaft (11) is movably connected between the two fixed plates (4) through a bearing, a second motor (12) is fixedly connected to the outer side of the fixed plate (4) on the right side, an output shaft of the second motor (12) penetrates through the fixed plates (4) and is fixedly connected with the right end of the second rotating shaft (11) through a coupler, the output shaft of the second motor (12) is movably connected with the fixed plates (4), the front side and the rear side of the bottom of the supporting plate (1) are fixedly connected with side plates (5) through bolts, and through holes are formed in, and swing joint has first pivot (6) in the through-hole, the both ends of first pivot (6) all extend to the outside of curb plate (5), the both ends fixedly connected with gyro wheel (10) of first pivot (6), the middle part fixedly connected with first gear (7) of first pivot (6) outer lane, one side fixedly connected with first motor (9) of curb plate (5), the output shaft of first motor (9) runs through curb plate (5) and extends to the inner chamber of curb plate (5), the output shaft and the curb plate (5) looks swing joint of first motor (9), the output shaft end of first motor (9) and the middle part looks fixed connection of second gear (8) one side, second gear (8) are connected with first gear (7) meshing.

2. The automatic material leveling trolley device for handling train material handling as claimed in claim 1 wherein: the middle part of the top of the supporting plate (1) is fixedly connected with an electrical control box (3).

3. The automatic material leveling trolley device for handling train material handling as claimed in claim 1 wherein: the number of the hydraulic cylinders (2) is 2.

4. The automatic material leveling trolley device for handling train material handling as claimed in claim 1 wherein: the surface of the second rotating shaft (11) is fixedly connected with a rotating roller (13), the rotating roller (13) is spiral, and the thread directions of two ends of the rotating roller (13) are opposite.