CN213622011U - Correcting device for feeding of chip electronic components - Google Patents

Correcting device for feeding of chip electronic components Download PDF

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Publication number
CN213622011U
CN213622011U CN202021830151.7U CN202021830151U CN213622011U CN 213622011 U CN213622011 U CN 213622011U CN 202021830151 U CN202021830151 U CN 202021830151U CN 213622011 U CN213622011 U CN 213622011U
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plate
fixedly connected
plates
bearing
sliding
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Chinese (zh)
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罗光裕
王一鸣
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Xiamen Hairio Tinto Automation Technology Co ltd
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Xiamen Hairio Tinto Automation Technology Co ltd
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Abstract

The utility model provides a correcting device for feeding of chip electronic components, which comprises a rectangular support plate, first slide rails, first slide blocks, a correcting plate, a linkage mechanism and a driving device, wherein the four first slide rails are respectively and fixedly connected to the bottom of the rectangular support plate, and the first slide blocks are in one-to-one corresponding sliding connection with the first slide rails; the number of the correction plates is four; the correcting plates are connected to the first sliding blocks in a one-to-one correspondence mode, and the four correcting plates are arranged in a rectangular mode; the linkage mechanism is connected with the four first sliding blocks; the driving device is fixedly connected to the bottom of the supporting plate; the driving device is further connected to the linkage mechanism and drives the linkage mechanism to move. Through drive arrangement drive linkage, and then drive four correction plates carry out synchronous motion to carry out the recalibration position with piece formula electronic component, ensure the uniformity of the position of material loading at every turn, thereby improve cutting accuracy, guarantee the stability of cutting back product quality, reduce the rejection rate.

Description

Correcting device for feeding of chip electronic components
[ technical field ] A method for producing a semiconductor device
The utility model relates to a piece formula electronic component processing technology field, especially a correcting unit for piece formula electronic component feed.
[ background of the invention ]
Chinese utility model patent application No. 201920410926.6, publication No. CN210453274U, application date 20190328 specifically discloses an automatic cutting machine, it includes parts such as organism structure, the microscope carrier, detect positioning mechanism, cutting mechanism, control system and two guide rails, its focus through reducing microscope carrier and loading board, every single move moment of torsion around reducing, improve running accuracy and life, realize the pressure of accurate regulation cutter parent, in order to satisfy the user demand of different ceramic diaphragms, prevent to crush ceramic diaphragm, improve the stability of product cutting simultaneously, guarantee the cutting quality.
However, the cutting machine is not provided with a correction device during feeding, only depending on the stacking effect during material placement, and in the processing process, because the chip resistor element is very thin and light, the chip resistor element is easy to move to cause position deviation, which affects the cutting precision and finally causes high rejection rate.
[ Utility model ] content
The to-be-solved technical problem of the utility model lies in providing a correcting unit for piece formula electronic component feed, can relocate the material that piles up, rectifies the position, guarantees the uniformity of material loading position, improves cutting accuracy, guarantees the stability of the quality of cutting product, reduces the rejection rate.
The utility model discloses a realize like this: a correction device for feeding chip electronic components comprises
A rectangular support plate;
the first sliding rails are four; the four first sliding rails are fixedly connected to the bottom of the rectangular supporting plate respectively, the four first sliding rails are perpendicular to the four sides of the rectangular supporting plate in a one-to-one correspondence mode, and the center line of each first sliding rail is overlapped with the center line of the corresponding side of the rectangular supporting plate;
the number of the first sliding blocks is four; the first sliding blocks are in one-to-one corresponding sliding connection with the first sliding rails;
four correction plates; the correcting plates are connected to the first sliding blocks in a one-to-one correspondence mode, each correcting plate is located above the rectangular supporting plate and parallel to the rectangular supporting plate, and the four correcting plates are arranged in a rectangular mode;
the linkage mechanism is connected with the four first sliding blocks;
the driving device is fixedly connected to the bottom of the supporting plate; the driving device is further connected to the linkage mechanism and drives the linkage mechanism to move.
Further, the linkage mechanism comprises
The bearing seat is provided with an accommodating cavity in the center;
a rotating shaft; the bottom of the rotating shaft is provided with a first connecting plate; the edge of the first connecting plate is also horizontally and convexly provided with four connecting pieces which are uniformly distributed in the circumferential direction; the upper part of the rotating shaft is also provided with an external thread;
the inner ring of the bearing is nested on the rotating shaft, and the outer ring of the bearing is embedded in the accommodating cavity;
four connecting rods are arranged; the connecting rods are movably connected to the connecting sheets in a one-to-one correspondence manner; the connecting rods are also movably connected to the first sliding blocks in a one-to-one correspondence manner;
a bearing cover plate; the bearing cover plate comprises a first top plate, and a bearing sleeve is arranged on the bottom surface of the first top plate in a downward protruding mode;
the outer diameter of the nut is larger than the inner diameter of the inner ring of the bearing, and the nut is locked into the external thread;
the center of the rectangular supporting plate is also provided with a vertical through hole with a countersunk top;
the bearing seat is fixedly connected to the bottom surface of the bearing cover plate;
the first connecting plate is positioned at the position of the bearing seat;
the rotating shaft also extends into the vertical through hole;
the bearing cover plate is fixedly connected to the vertical through hole, the top surfaces of the first top plate and the rectangular supporting plate are flat, and the bearing sleeve is embedded into the vertical through hole and sleeved outside the nut and the rotating shaft.
Further, also includes
Four vertical plates; the vertical plates are fixedly connected to the correcting plate in a one-to-one correspondence manner;
the four transverse plates are fixedly connected to the first sliding blocks in a one-to-one correspondence manner, and the connecting rods are movably connected to the transverse plates in a one-to-one correspondence manner; the transverse plates are fixedly connected to the bottom ends of the vertical plates in a one-to-one correspondence mode.
Further, the driving device is a cylinder; and a piston rod of the driving device is fixedly connected with one of the connecting rods.
The utility model has the advantages that: a correction device for feeding of chip electronic components comprises a rectangular supporting plate, first sliding rails, first sliding blocks, a correction plate, a linkage mechanism and a driving device, wherein the four first sliding rails are fixedly connected to the bottom of the rectangular supporting plate respectively, and the first sliding blocks are in one-to-one corresponding sliding connection with the first sliding rails; the number of the correction plates is four; the correcting plates are connected to the first sliding blocks in a one-to-one correspondence mode, each correcting plate is located above the rectangular supporting plate and parallel to the rectangular supporting plate, and the four correcting plates are arranged in a rectangular mode; the linkage mechanism is connected with the four first sliding blocks; the driving device is fixedly connected to the bottom of the supporting plate; the driving device is further connected to the linkage mechanism and drives the linkage mechanism to move. Through drive arrangement drive linkage, and then drive four correction plates carry out synchronous motion to carry out the recalibration position with piece formula electronic component, ensure the uniformity of the position of material loading at every turn, thereby improve cutting accuracy, guarantee the stability of cutting back product quality, reduce the rejection rate.
[ description of the drawings ]
The invention will be further described with reference to the following examples with reference to the accompanying drawings.
Fig. 1 and 2 are perspective views of a cutting machine according to the present invention.
Fig. 3 is a front view of the internal structure of the cutting machine according to the present invention.
Fig. 4 is a left side view of the internal structure of the cutting machine according to the present invention.
Fig. 5 is a plan view of the internal structure of the cutting machine according to the present invention.
Fig. 6 and 7 are perspective views of the internal structure of the cutting machine according to the present invention.
Fig. 8 and 9 are perspective views of the cutting machine according to the present invention after the lower half of the frame is hidden.
Fig. 10 is a top view of the cutter frame of the present invention after the lower half portion is hidden.
Fig. 11 is a front view of the cutter frame of the present invention after the lower half portion is hidden.
Fig. 12 is a left side view of the cutter frame of the present invention after the lower half portion is hidden.
Fig. 13 to 15 are schematic assembly views of a stage and a stage driving device according to the present invention.
Fig. 16 to 19 are perspective views of the parts of the correcting plate, the bin and the like according to the present invention.
Fig. 20 is a left side view of the correction plate, bin, etc. of the present invention.
Fig. 21 is a top view of the correction plate, bin, etc. of the present invention.
Fig. 22 is a front view of the correction plate, bin, etc. of the present invention.
Fig. 23 is a top view of the material support plate of the present invention sliding over the transfer support plate.
Fig. 24 is a schematic diagram of the position relationship between the photoelectric switch and the light shielding sheet according to the present invention.
Fig. 25 and 26 are schematic diagrams of the slide table, the lock catch and the locking device according to the present invention after being disassembled.
Fig. 27 and 28 are perspective views of components such as a correction plate according to the present invention.
Fig. 29 is a front view of fig. 28.
Fig. 30 is a left side view of fig. 29.
Fig. 31 is a top view of fig. 29.
Fig. 32 is a sectional view a-a in fig. 31.
Fig. 33 is a sectional view B-B in fig. 31.
Fig. 34 is a cross-sectional view taken along line C-C of fig. 31.
Fig. 35 and 36 are exploded views of the calibration plate, linkage, etc. according to the present invention.
Fig. 37 is a front view of the correction device of the present invention.
Fig. 38 is a left side view of the correction device of the present invention.
Fig. 39 is a top view of the correction device of the present invention.
Fig. 40 is a cross-sectional view taken along line D-D of fig. 39.
Fig. 41 and 42 are perspective views of the correction device according to the present invention.
Fig. 43 is a perspective view of an embodiment of the suction device of the present invention.
Fig. 44 is a bottom perspective view of an embodiment of a suction device of the present invention.
Fig. 45 is a top view of an embodiment of a suction device according to the present invention.
Figure 46 is a side view of an embodiment of a suction device according to the present invention.
Fig. 47 is a bottom view of an embodiment of the suction device of the present invention.
Fig. 48 is a perspective view of the suction device according to the present invention after the second top plate is hidden.
Figure 49 is a side view of a web separation block according to the present invention.
Fig. 50 is a cross-sectional view E-E of fig. 49.
Fig. 51 and 52 are exploded views of the suction device according to the present invention.
Fig. 53 is a schematic diagram of an air path of an embodiment of the suction device of the present invention.
Description of reference numerals:
a cutting machine 100 for chip electronic components;
a frame 101;
a control device 102;
a first support frame 103;
a tool holder 104;
stage driving device 105;
a stage 106;
a CCD detector 107;
the device comprises a storage bin 108, a second support frame 1081, a sliding table 1082, a lifting avoiding opening 10821, a limiting side plate 1083, a material support plate 1084, a first bolt hole 10841, a second lifting device 1085, a driving motor 10851, a speed reducer 10852, a sensor fixing plate 10853, a photoelectric switch 10854, a linear bearing 10855, a guide rod 10856, a shading sheet 10857, a switching support plate 1086 and a first positioning pin 10861;
the device comprises a suction device 109, a first suction plate 1091, a first vent hole 10911, a second suction plate 1092, a second vent hole 10921, a first groove 10922, a screw hole 10923, a vacuum logic valve 1093, a vacuum break valve 1094, a suction device 1095, an electronic pressure switch 1096, a vacuum filter 1097, a three-way joint 10981 and 10982, a first blowing speed regulating valve 1099, a tablet separating block 10910, a blowing hole 109101, an air inlet hole 109102, an adjusting through hole 109103, a second blowing speed regulating valve 10920, a second connecting plate 109201, a two-way joint 109202, a tablet separating electromagnetic valve 10930, a second top plate 10940, a through hole 109401, a linear bearing 10950, a guide column 10960, a tension spring 10970, a first fixing block 10980, a second fixing block 10990, a screw hole 109801 and 109901, a cushion 109100;
the first transverse driving device 110, a first motor 1101, a first screw 1102, a first nut 1103, a first sliding plate 1104, a third guide rail 1105 and a third sliding block 1106;
the first elevating mechanism 111;
a second transverse driving device 112, a second motor 1121, a second screw rod 1122, a second nut 1123, a second sliding plate 1124, a fourth guide rail 1125, and a fourth sliding block 1126;
a second elevating mechanism 113;
a rectangular support plate 114, a vertical through hole 1141;
a first slide rail 115;
a first slider 116;
a correction plate 117;
linkage mechanism 118, bearing seat 1181, accommodating cavity 11811, rotating shaft 1182, first connecting plate 11821, connecting piece 118211, bearing 1183, connecting rod 1184, bearing cover plate 1185, first top plate 11851 and bearing sleeve 11852; nut 1186, riser 1187, and transverse plate 1188;
a drive device 119;
preheating the heat insulation plate 120;
a heating rod 121;
the preheating heating plate 122, the mounting hole 1221, the first blind hole 1222, the second blind hole 1223;
a vertical support plate 123;
a second guide rail 124;
a second slider 125;
a first actuator 126;
a material grabbing support seat 127, a horizontal support plate 1271 and a vertical support plate 1272;
a first lifting device 128;
a heating rod pressure plate 129;
a corner pressing plate 130;
a tool holder lifting device 131;
a locking device 132;
a latch 133;
a temperature controller 134;
an inlet 135;
a support block 136;
an alarm device 137;
a photoelectric correlation sensor 138;
a photosensor 139;
a suction channel 140.
[ detailed description ] embodiments
In the description of the present invention, it should be understood that the description indicating the orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the scope of the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The utility model discloses the general concept of implementation as follows:
through four correcting plate 117 promotes piece formula electronic component in step in four sides to carry out recalibration with piece formula electronic component's position, guarantee the uniformity of the position of absorbing the material at every turn, thereby improve cutting accuracy, guarantee product quality's stability, reduce the rejection rate.
Please refer to fig. 1 to 53.
In fig. 3 to 8, a transverse driving device and a suction device are further illustrated above the carrier 106 between the first transverse driving device 110 and the second transverse driving device 112, but the present invention also discloses a transverse driving device and a suction device, which show the stations on the carrier 106 for loading and unloading, that is, the first transverse driving device 110 or the second transverse driving device 112 moves above the carrier 106, and the chip electronic component to be cut is placed on the carrier 106 or the cut chip electronic component is sucked, which is only a position state indication.
Example (b): correcting unit be used for piece formula electronic component's cutting machine:
a cutting machine 100 for chip electronic components includes
A frame 101;
a control device 102, wherein the control device 102 is mounted on the frame 101; the control device 102 can adopt an existing industrial personal computer and a motion control card, for example, the model of the industrial personal computer is EBC-GF65, the model of the motion control card is TurboPMAC2-Eth-Lite, the industrial personal computer is in communication connection with the motion control card, the industrial personal computer is used as an upper computer and sends instructions to the motion control card, the motion control card sends the instructions to each electrical component, and meanwhile, the motion control card also forwards received signals fed back by each electrical component to the industrial personal computer. Of course, an existing PLC may be used as the control device 102.
A first support frame 103; the first support frame 103 is fixedly connected to the rack 101;
the tool rest lifting device 131 is fixedly connected to the first support frame 103; the tool rest lifting device 131 is also connected to the control device 102 in a communication manner; in a specific embodiment, the tool rest lifting device 131 may be an air cylinder.
A tool holder 104; the tool post 104 is fixedly connected to the output end of the tool post lifting device 131; in a specific implementation, the blade holder 104 may be conventional, with a cutting blade mounted on the blade holder 104.
Stage driving device 105; the stage driving device 105 is fixedly connected to the frame 101; the stage driving device 105 is also communicatively connected to the control device 102; in an implementation, the stage driving apparatus 105 may be a conventional stage driving apparatus, and may be a linear motor, for example.
A stage 106, wherein the stage 106 is connected to the output end of the stage driving device 105, the stage 106 is further slidably connected to the frame 101, and a sliding position of the stage 106 is located right below the tool post 104; in a specific implementation, the existing carrier 106 may also be used, and a vacuum chuck is disposed inside the carrier 106, so that the chip resistor element above the carrier 106 can be adsorbed, and the cutting process is prevented from moving.
A CCD detector 107; the CCD detector 107 is fixedly connected to the frame 101 and located above the stage 106; the CCD detector 107 is communicatively connected to the control device 102; the CCD detector 107 is also a conventional device, and for example, a CCD camera is used, and as shown in fig. 3, CCD cameras are respectively provided on both sides of the tool post 104 for photographing the workpiece of the stage 106.
Two bins 108, wherein the number of the bins 108 is two; one of the bins 108 is used for placing materials during loading, and the other bin is used for placing cut products.
Three suction devices 109, wherein the number of the suction devices 109 is three; each suction device 109 is communicatively connected to the control device 102; the suction means 109 may also be of an existing or newly designed construction.
In an embodiment, the sucking device 109 comprises a first sucking plate 1091, a second sucking plate 1092, a vacuum logic valve 1093, a vacuum breaker valve 1094, a sucking device 1095, an electronic pressure switch 1096, a vacuum filter 1097, a tee joint 10981, a tee joint 10982, a first blowing speed regulating valve 1099, a web separating block 10910, four second blowing speed regulating valves 10920, a web separating solenoid valve 10930, a second top plate 10940, a linear bearing 10950, a guide post 10960 and a tension spring 10970;
the first suction plate 1091 is provided with a first vent hole 10911; the bottom surface of the first suction plate 1091 is in contact with the material, and the first vent hole 10911 evacuates the contact surface to form a vacuum, thereby sucking the material.
At least one second vent hole 10921 is formed in the second suction plate 1092; the diameter of the second vent hole 10921 > the diameter of the first vent hole 10911; the second vent 10921 is adapted to be connected to a suction device, in embodiments of the present invention, hermetically connected to the vacuum logic valve, such that suction from the suction device is delivered to the air cavity through the second vent 10921 and then to the first vent 10911.
The second suction plate 1092 is connected to the top surface of the first suction plate 1091, at least one air cavity is formed between the bottom surface of the second suction plate 1092 and the top surface of the first suction plate 1091, the second vent holes 10921 are communicated with the air cavities one by one, each air cavity is communicated with a plurality of first vent holes 10911, and the sum of the cross-sectional areas of the plurality of first vent holes 10911 corresponding to each air cavity is larger than the cross-sectional area of the second vent hole 10921;
when there are at least two air chambers, each air chamber is hermetically isolated.
The bottom surface of the second suction plate 1092 is recessed upwards to form at least one first groove 10922, and the first grooves 10922 are communicated with the second vent 10921 in a one-to-one correspondence manner; the first groove 10922 and the top surface of the first suction plate 1091 form the air chamber.
There are 8 first grooves 10922.
The first grooves 10922 may be symmetrically arranged on the top surface of the first suction plate 1091 to form the second grooves (not shown), the top surface of the first suction plate 1091 is recessed downward to form at least one second groove (not shown), and the second grooves (not shown) are in one-to-one correspondence to communicate with the second venting holes 10921; the second groove (not shown) and the bottom surface of the second suction plate 1092 form the air chamber.
Of course, in other embodiments, the air cavity may also be formed by the first groove 10922 and a second groove (not shown).
The number of the vacuum logic valves 1093 is equal to that of the second vent holes 10921 of the surface suction structure, and the vacuum logic valves 1093 are hermetically connected with the second vent holes 10921 in a one-to-one correspondence manner; the vacuum logic valve 1093 is also conventional, for example, of the type: and the ZP2V _ A5_07 is in one-way conduction during suction, has the function of a partial one-way valve, and has the advantages that because the vacuum logic valves 1093 are connected in parallel during vacuum pumping, when the first vent hole 10911 corresponding to one vacuum logic valve 1093 and a material contact surface generate air leakage, the vacuum logic valve 1093 in the air leakage state cannot influence the vacuum pumping of the other vacuum logic valves 1093. The difference between the vacuum logic valve and the one-way valve is that the vacuum logic valve is not a one-way valve in a strict sense, the vacuum logic valve has a rated air pressure, and the rated air pressure is larger than the atmospheric pressure, i.e. when the air is exhausted, the atmospheric pressure does not reversely conduct the vacuum logic valve, and when the air pressure blown from the vacuum breaking valve 1094 is larger than the rated air pressure, the vacuum logic valve 1093 is reversely conducted, so that the air is blown from the vacuum logic valve 1093 to the first vent hole 10911, the first suction plate 1091 is separated from the material, i.e. the vacuum logic valve 1093 is in a vacuum breaking state.
The vacuum break valve 1094 is conventional.
The outlet of the vacuum breaker valve and each vacuum logic valve are connected in parallel in a gas-tight manner and then connected to the suction device; the pumping device 1095 is a conventional device, such as a vacuum pump 1095.
The electronic pressure switch is connected between the suction device and the vacuum logic valve. In specific implementation, in order to facilitate reading of the electronic pressure switch 1096, the electronic pressure switch 1096 is connected with a tee 10981 on a pipeline between the vacuum pump 1095 and the vacuum filter 1097, so that the electronic pressure switch 1096 can be externally connected, the electronic pressure switch 1096 is not installed on the suction device 100, but the electronic pressure switch 1096 is installed on other supporting objects, and only convenient reading is needed, and no other special requirements are required for the installation position. The electronic pressure switch 1096 is conventional and available on the market. The function of the electronic pressure switch 1096 is: the vacuum degree of the pumping device 1095 is preset, that is, when the electronic pressure switch 1096 reaches a preset pressure value, the surface adsorbs the material, the material can be moved, the safety protection effect is realized, and the vacuum degree of the pumping device 1095 can be conveniently adjusted to a proper value. When the vacuum pump is used specifically, the preset pressure can be determined through debugging in advance, so that the material can be adsorbed, the vacuumizing force cannot be too large, the surface of the material is adsorbed to deform, and then batch production and processing are carried out.
The vacuum filter is used for filtering air impurities.
The outlet of the vacuum breaker valve 1094 and each vacuum logic valve 1093 are connected in parallel and then are connected to the inlet of the vacuum filter 1097 in an airtight manner, in a specific embodiment, they are connected by a tee 10982, and the outlet of the vacuum filter 1097 is connected to the suction device 1095 in an airtight manner;
the electronic pressure switch 1096 is connected between the suction device 1095 and the vacuum filter 1097, and is connected by a tee 10981.
An outlet of the vacuum breaking valve 1094 is hermetically connected to an inlet of the first blowing governor valve 1099; the outlet of the first blow speed control valve 1099 is connected in parallel with each of the vacuum logic valves 1093 in an airtight manner. The first blowing speed regulating valve 1099 is used for regulating the gas flow of the vacuum breaking gas circuit.
The inner side surface of the material sheet separating block 10910 is provided with a plurality of air blowing holes 109101; the tablet separation block 10910 is further provided with an air inlet 109102, and the air inlet 109102 is communicated with each air blowing hole 109101; the material sheet separating block 10910 is movably attached to a side surface of the first suction plate 1091 or the second suction plate 1092 of the surface suction structure, and the blowing holes 109101 are located below the first suction plate 1091 and are arranged inward.
Each of the second blow speed control valves 10920 is fixedly connected to the second suction plate 1092 by a second connection plate 109201.
Four tablet separation blocks 10910;
at least two adjusting through holes 109103 are formed in the side surface of each material sheet separating block 10910, in the embodiment shown in the drawings, the adjusting through holes 109103 are strip-shaped holes, and in other embodiments, holes in the shape of an elliptical hole or the like can be formed; therefore, the height direction position of the material sheet separating block 10910 is adjusted, the height position of the gas blown to the material by the gas blowing holes 109101 is further adjusted, and the material overlapping prevention effect is better.
Screw holes 10923 are respectively formed in four side surfaces of the second suction plate 1092, and the number of the screw holes 10923 in each side surface is equal to the number of the adjusting through holes 109103 in each material sheet separating block 10910;
in the embodiment shown in the drawings, the second air-blowing speed adjusting valves 10920 are connected to the air inlet holes 109102 in a one-to-one airtight manner, a right-angle two-way 109202 is installed on the air inlet hole 109102, and the two-way 109202 is communicated with the second air-blowing speed adjusting valves 10920. In a specific embodiment, four second blowing speed regulating valves 10920 are connected in parallel and then connected to the web separation solenoid valve 10930; the web separating solenoid valve 10930 may be a conventional two-position two-way solenoid valve, and the web separating solenoid valve 10930 may be connected to the control device 102.
The four material sheet separating blocks 10910 are connected to four side surfaces of the second suction plate 1092 in a one-to-one correspondence, and are arranged in pairs and the air blowing holes are arranged in opposite directions, so that the air pressure blowing to the material is more balanced in four directions, the position of the material is not changed too much in the material overlapping prevention air blowing process, that is, the position deviation is reduced, and each adjusting through hole 109103 is locked into the screw hole 10923 after being penetrated by a bolt (not shown).
The second top plate 10940 is provided with four through holes 109401, and the four through holes 109401 are arranged in a rectangular shape;
four linear bearings 10950 are provided, and the four linear bearings 10950 are fixedly connected in the four through holes 109401 in a one-to-one correspondence manner; the linear bearing 10950 is conventional.
Four guide posts 10960; the four guide posts 10960 are slidably embedded in the four linear bearings 10950 one by one, and the bottom ends of the four guide posts 10960 are fixedly connected to the second suction plate 1092; so that the first and second suction plates 1091 and 1092 can slide up and down with respect to the second top plate 10940
Four tension springs 10970 are arranged; the four extension springs 10970 are respectively fixedly connected to the middle points of the four sides of the second top plate 10940, and the bottom end of each extension spring 10970 is fixedly connected to the top of the second suction plate 1092. In a specific embodiment, as shown in fig. 9, a first fixing block 10980 is fixedly mounted on the second top plate 10940, a screw hole 109801 is formed in a side surface of the first fixing block 10980, and a top end of the tension spring 10970 is locked into the screw hole 109801 by a bolt (not shown), so that a bottom end of the tension spring 10970 is fixed. A second fixing block 10990 is fixedly mounted at the top of the second suction plate 1092, a threaded hole 109901 is also formed in the side surface of the second fixing block 10990, and the bottom end of the tension spring 10970 is fixed by passing a bolt (not shown) through the threaded hole 109901 and locking the bottom end of the tension spring 10970. The tension spring 10970 plays a role in buffering and balancing the weight of each component below the second top plate 10940, and reduces the downward pressure when adsorbing materials.
To add cushioning, a cushion 109100 may be provided on top of the guide posts 10960.
The pumping device 1095 adopts a vacuum pump, the vacuum pump 1095 is connected with a vacuum opening electromagnetic valve 10951, the vacuum opening electromagnetic valve 10951 is also conventional, and only a two-position two-way electromagnetic valve is adopted.
The vacuum breaking valve 1094 and the tablet separation solenoid valve are respectively connected to an air compressor, and an air source is provided by the air compressor.
The vacuum-open solenoid valve 10951, the electronic pressure switch 1096, the vacuum break valve 1094, and the web separation solenoid valve 10930 are connected to the control unit 102, respectively.
The working principle is as follows:
the blowing air flow of the first blowing speed regulating valve 1099, the pressure value of the electronic pressure switch and the blowing air flow value of the second blowing speed regulating valve 10920 are preset. The area of the first absorption plate 1091 is larger than that of the chip resistor, so that the first absorption plate is covered with the chip resistor to ensure a contact area.
When the material is sucked, the control device 102 closes the vacuum breaking valve 1094, so that the vacuum breaking air passage is closed. The control device 102 moves the device 100 to a position right above the chip resistor according to a predetermined track, then moves down to contact with the uppermost chip resistor, and a sensor can be arranged to detect whether the chip resistor is in place, or the sensor can determine whether the chip resistor is in place through a predetermined track, that is, each time the chip resistor is lowered to a predetermined height, and the thickness of each chip resistor is the same, that is, the height of each lowering is equal to the height of the last time plus the thickness of the chip resistor. After the materials are in place, the control device 102 starts the vacuum pump 1095 to work through the vacuum opening electromagnetic valve 10951, vacuumizes the materials, adsorbs the chip resistors, when the electronic pressure switch 1096 reaches a preset pressure, the surface of the materials is adsorbed, the electronic pressure switch 1096 feeds back a signal to the control device 102, the control device 102 starts the blowing speed regulating valve 20 to work through the material sheet separating electromagnetic valve 10930, blows air for a plurality of times to the materials, and separates the uppermost chip resistor from the lower chip resistor to prevent overlapping of the materials;
then, the material is carried to a predetermined processing area in accordance with a predetermined trajectory while the web separation solenoid valve 10930 closes the web separation air passage.
Then, the control device 102 closes the vacuum pump 1095 by the vacuum-open solenoid valve 10951, opens the vacuum breaker 1094, blows air to the vacuum logic valve 1093, and blows air to the surface of the chip resistor along the second vent hole 10921 to the first vent hole 10911, thereby separating the chip resistor from the first suction plate 1091.
The first transverse driving device 110, the first transverse driving device 110 is fixedly connected to the first support frame 103; the first lateral drive 110 is communicatively coupled to the control device 102; the first horizontal driving device 110 is used for driving the first lifting mechanism 111 and the suction device 109 connected thereto, so as to suck the chip electronic component on the preheat heating plate 122, and then the chip electronic component is placed on the stage 106 to be cut, that is, used as a feeding material.
The first lifting mechanism 111, the first lifting mechanism 111 is connected to the output end of the first transverse driving device 110; the output end of the first lifting mechanism 111 is fixedly connected with the suction device 109; the first lifting mechanism 111 is communicatively connected to the control device 102; in a specific implementation, the first lifting mechanism 111 may employ a cylinder.
The second transverse driving device 112, the second transverse driving device 112 is fixedly connected to the first supporting frame 103; the second lateral drive device 112 is communicatively connected to the control device 102; the second transverse driving device 112 is configured to drive the second lifting mechanism 113 and the suction device 109 connected thereto, so as to suck the cut product on the carrier 106, and transport and place the product into the bin 108 for placing the product.
The second lifting mechanism 113, the second lifting mechanism 113 is connected to the output end of the second transverse driving device 112; the output end of the second lifting mechanism 113 is fixedly connected with the suction device 109; the second lifting mechanism 113 is connected to the control device 102 in a communication manner; in a specific implementation, the second lifting mechanism 113 may employ an air cylinder.
A rectangular support plate 114;
a first slide rail 115, the first slide rail 115 having four; the four first sliding rails 115 are respectively and fixedly connected to the bottom of the rectangular support plate 114, the four first sliding rails 115 are perpendicular to the four sides of the rectangular support plate 114 in a one-to-one correspondence manner, and the center line of each first sliding rail 115 is overlapped with the center line of the corresponding side of the rectangular support plate 114;
a first slide block 116, four first slide blocks 116; the first sliding blocks 116 are connected to the first sliding rails 115 in a one-to-one corresponding sliding manner;
four correction plates 117, the correction plates 117; the correction plates 117 are connected to the first sliding blocks 116 in a one-to-one correspondence manner, each correction is located above the rectangular supporting plate 114 and parallel to the rectangular supporting plate 114, and the four correction plates 117 are arranged in a rectangular manner, so that a material accommodating cavity is defined by the four correction plates 117, and the chip-type electronic component is placed in the material accommodating cavity for position correction. The moving direction of the correction plate 117 is guided and limited by the first slide rail 115, so that the moving precision is ensured.
A linkage 118, wherein the linkage 118 is connected to the four first sliders 116;
the driving device 119, the driving device 119 is fixedly connected to the bottom of the rectangular supporting plate 114; the driving device 119 is further connected to the linkage mechanism 118, and drives the linkage mechanism 118 to move; the driving device 119 is communicatively connected to the control device 102;
a preheating insulation board 120, the preheating insulation board 120 being fixedly attached to the top surface of the rectangular support plate 114; the preheating insulation board 120 is used to separate the upper heating rod 121 from the lower component, so as to prevent the damage of the high temperature generated by the heating rod 121 to the lower component.
At least four heating rods 121, wherein the number of the heating rods 121 is four; each heating rod 121 is connected to the control device 102 in a communication manner; in a specific embodiment, a thermostat 134 may be further added, the heating rod 121 is connected to the thermostat 134, and the thermostat 134 is further connected to the control device 102, so as to adjust the heating temperature of the heating rod 121. Thermostat 134 is conventional, for example, of the type: e5CC-QX2 ASM-800.
The preheating heating plate 122 is provided with a mounting hole 1221 at the center of each of four side surfaces of the preheating heating plate 122; the heating rods 121 are embedded into the mounting holes 1221 in a one-to-one correspondence manner; the preheating heating plate 122 is fixedly connected to the top surface of the preheating insulation board 120; preheating heating plate 122 is used for placing the piece formula electronic component after the correction to give piece formula electronic component with the heat transfer that heating rod 121 produced, preheat piece formula electronic component, still set up vacuum channel's suction opening on preheating heating plate 122 simultaneously, to piece formula electronic component with the surface of preheating heating plate 122 laminating is carried out the evacuation, thereby adsorbs piece formula electronic component, avoids taking place the position and removes.
Two vertical support plates 123 are arranged, and the two vertical support plates 123 are arranged in parallel; one of the bins 108 is disposed between two of the vertical support plates 123;
two second guide rails 124 are provided, and the two second guide rails 124 are correspondingly and symmetrically fixedly connected to the two vertical support plates 123; the second guide rail 124 is perpendicular to the sliding direction of the first and second lateral driving devices 110 and 112;
a second slider 125, said second slider 125 having four; the second sliding blocks 125 are slidably connected to the second guide rails 124, and each second guide rail 124 has two second sliding blocks 125; each second sliding block 125 is also fixedly connected to the rectangular supporting plate 114;
the first actuator 126, the first actuator 126 is fixedly connected to one side of the vertical support plate 123; the output end of the first actuator 126 is also fixedly connected to the rectangular support plate 114; the first actuator 126 is communicatively coupled to the control device 102; in one implementation, the first actuator 126 may be a cylinder. The first actuator 126 drives the rectangular supporting plate 114 to move horizontally and longitudinally, drives the preheating heating plate 122 to receive a chip electronic component, performs calibration, and transports the calibrated chip electronic component to a position right below the suction device 109 of the first lifting mechanism 111 for loading.
A material grabbing support seat 127; the material grabbing support seat 127 comprises a horizontal support plate 1271 and two vertical support plates 1272; the two vertical support plates 123 are positioned between the two vertical support plates 1272; the horizontal supporting plate 1271 is fixedly connected to the two vertical supporting plates 1272;
the first lifting device 128, the first lifting device 128 is fixedly connected to the horizontal support plate 1271, and the output end of the first lifting device 128 is arranged vertically downwards; the output end of the first lifting device 128 is fixedly connected with one of the suction devices 109 and is positioned right above one of the bins 108; the first lifting device 128 is communicatively connected to the control device 102; in a specific embodiment, the first lifting device 128 may be a pneumatic cylinder.
Wherein another of the bins 108 is disposed directly below the suction device 109 of the second lateral drive device 112;
the preheating heating plate 122 also slides with the rectangular support plate 114 to just below the suction means 109 of the first lateral driving means 110;
the other sliding position of the stage 106 is also located right below the suction device 109 of the first or second lateral driving device 110 or 112, so as to correspond to the station for loading and unloading.
The linkage 118 comprises
A bearing block 1181, wherein an accommodating cavity 11811 is formed in the center of the bearing block 1181;
a rotating shaft 1182; a first connecting plate 11821 is arranged at the bottom of the rotating shaft 1182; four connecting pieces 118211 are horizontally and convexly arranged on the edge of the first connecting plate 11821, and the four connecting pieces 118211 are uniformly distributed on the circumference; the upper part of the rotating shaft 1182 is also provided with an external thread;
the inner ring of the bearing 1183 is nested on the rotating shaft 1182, and the outer ring of the bearing 1183 is embedded in the accommodating cavity 11811;
four connecting rods 1184, wherein the number of the connecting rods 1184 is four; the connecting rods 1184 are movably connected to the connecting pieces in a one-to-one correspondence manner; the connecting rods 1184 are also movably connected to the first sliding blocks 116 in a one-to-one correspondence manner;
bearing cover plate 1185; the bearing cover plate 1185 includes a first top plate 11851, and a bearing housing 11852 is protruded downward from the bottom surface of the first top plate 11851;
nut 1186, an outer diameter of nut 1186 being greater than an inner diameter of an inner race of bearing 1183, said nut 1186 being keyed to said external thread;
wherein, the center of the rectangular supporting plate 114 is further provided with a vertical through hole 1141 with a countersunk top;
the bearing block 1181 is fixedly connected to the bottom surface of the bearing cover plate 1185;
the first connecting plate 11821 is located below the bearing block 1181;
the rotating shaft 1182 also extends into the vertical through hole 1141;
the bearing cover plate 1185 is fixedly connected to the vertical through hole 1141, the top surfaces of the first top plate 11851 and the rectangular supporting plate 114 are flush, and the bearing sleeve 11852 is embedded in the vertical through hole and is sleeved outside the nut 1186 and the rotating shaft 1182.
The driving device 119 is a cylinder; the piston rod of the driving device 119 is fixedly connected to one of the connecting rods 1184.
The driving device 119 drives one of the connecting rods 1184 to drive the first connecting plate 11821 to rotate, further drive the other connecting rods 1184 to move, finally drive the four correcting plates 117 to synchronously open and close, and push the chip electronic component to move on four sides, so that the positions of the chip electronic components are corrected again and are unified, the cutting precision is improved, the cutting quality stability is improved, and the rejection rate is reduced.
Also comprises
Four risers 1187, wherein the number of the risers 1187 is four; the vertical plates 1187 are fixedly connected to the correction plate 117 in a one-to-one correspondence manner;
four transverse plates 1188 are provided, the transverse plates 1188 are fixedly connected to the first slide blocks 116 in a one-to-one correspondence manner, and the connecting rods 1184 are movably connected to the transverse plates 1188 in a one-to-one correspondence manner; the transverse plates 1188 are further fixedly connected to the bottom ends of the vertical plates 1187 in a one-to-one correspondence manner;
wherein the driving device 119 is a cylinder; the piston rod of the driving device 119 is fixedly connected to one of the connecting rods 1184.
Also comprises
Four heating rod pressing plates 129, wherein the number of the heating rod pressing plates 129 is four; the heating rod pressing plates 129 are fixedly connected to the side surfaces of the preheating heating plates 122 in a one-to-one correspondence manner, and press the heating rods 121, and in specific implementation, the heating rod pressing plates 129 may be made of a high-temperature-resistant heat-insulating material.
Also comprises
Four corner pressing plates 130, wherein the number of the corner pressing plates 130 is four; the inner side surface of the corner pressing plate 130 is an inclined surface;
wherein, four corners of the preheating heating plate 122 are respectively provided with chamfers; the corner pressing plates 130 are fixedly connected to the chamfers of the preheating heating plate 122 in a one-to-one correspondence manner, and the inner side surfaces of the corner pressing plates 130 are flush with the chamfers of the preheating heating plate 122;
as shown in fig. 33, a plurality of horizontal first blind holes 1222 are opened on the side surface of the preheating heating plate 122; a plurality of vertical second blind holes 1223 are further formed in the top surface of the preheating and heating plate 122 and above each first blind hole 1222; each second blind hole 1223 is communicated with the first blind hole 1222;
an air suction channel 140 is arranged among the four corner pressing plates 130, the four heating rod pressing plates 129 and the preheating heating plate 122, and the air suction channel is communicated with each first blind hole, so that a vacuum channel is formed for vacuumizing and adsorbing the chip electronic element on the preheating heating plate 122. In one embodiment, the heating rod platen 129 and the corner platen 130 have an inlet 135 therebetween, the inlet 135 being configured to be air-tight to an air-evacuation device to evacuate the vacuum channel.
The silo 108 comprises
A second support 1081;
the sliding table 1082 is provided with a lifting avoiding opening 10821; the sliding table 1082 can be connected to the second support frame 1081 in a front-back sliding manner;
at least two limiting side plates 1083 are provided; the limiting side plate 1083 is fixedly connected to the sliding table 1082 and positioned around the material supporting plate 1084 to form a material accommodating cavity for accommodating the chip electronic component; the suction device 109 is positioned right above the material containing cavity; as shown in fig. 18, the two position-limiting side plates 1083 are arranged diagonally, and the chip electronic components are stacked in the two position-limiting side plates 1083.
The material supporting plate 1084 is lapped on the lifting avoiding opening 10821 and is positioned in the material containing cavity; namely, the material supporting plate 1084 is only in contact with the sliding table 1082 and is not fixed, so that the material supporting plate 1084 can horizontally slide along with the sliding table 1082, the material can be placed conveniently, and the material supporting plate can be driven by the second lifting device 1085 to lift, so that the material can be fed conveniently;
the second lifting device 1085, the second lifting device 1085 is fixedly connected to the second support frame 1081; the second lifting device 1085 is communicatively connected to the control device 102; in a specific embodiment, the second lifting device 1085 can be a motor.
When the lifting avoiding opening is positioned right above the second lifting device 1085, the second lifting device 1085 extends upwards from the lifting avoiding opening 10821 and drives the material support plate 1084 to lift;
when the second lifting device 1085 is reset and retracted downwards, the second lifting device 1085 is located below the sliding table 1082.
Also includes a transition support plate 1086; the purpose of setting up switching backup pad 1086 is in order to go up and down when material backup pad 1084, for the surface-to-surface contact, improve the stationarity of going up and down.
The cross-sectional area of the transfer support plate 1086 is smaller than the size of the lifting avoiding opening 10821, so that the transfer support plate 1086 can lift up and down in the lifting avoiding opening 10821, and the material support plate 1084 is lifted up and down.
A first positioning pin 10861 is convexly arranged on the top surface of the switching support plate 1086; in specific implementation, the first positioning pin 10861 and the first pin hole 10841 are in clearance fit, which is convenient for positioning and lifting, and does not affect the separation of the material support plate 1084 and the adapter support plate 1086.
The switching support plate 1086 is fixedly connected to the second lifting device 1085, and the switching support plate 1086 is horizontally arranged and located in a vertical projection area of the lifting avoiding opening 10821;
the material supporting plate 1084 is provided with a first bolt hole 10841; the first pin hole 10841 and the first positioning pin 10861 are in clearance fit;
when the second lifting device 1085 drives the adapter support plate 1086 to lift, the first positioning pin 10861 is inserted into the first pin hole 10841, so that the two can be quickly positioned; the switching support plate 1086 is flush against the bottom end of the material support plate 1084.
The second lifting device 1085 comprises
The driving motor 10851, the driving motor 10851 is fixedly connected to the second support frame 1081; the drive motor 10851 is communicatively connected to the control device 102;
a speed reducer 10852, an input end of the speed reducer 10852 being connected to an output end of the driving motor 10851; and the output end of the speed reducer 10852 is arranged vertically upwards; the output end of the speed reducer 10852 is fixedly connected to the adapter support plate 1086;
a sensor fixing plate 10853, wherein the sensor fixing plate 10853 is fixedly connected to the bottom surface of the second support frame 1081;
two photoelectric switches 10854, wherein the photoelectric switches 10854 are provided; the two photoelectric switches 10854 are fixedly connected to the sensor fixing plate 10853, and the two photoelectric switches 10854 are vertically arranged at intervals; each of the opto-electronic switches 10854 is communicatively connected to the control device 102; the two photoelectric switches 10854 correspond to the positions of the highest point and the lowest point of the material support plate 1084;
a linear bearing 10855, the linear bearing 10855 is fixedly connected to the adapter support plate 1086;
a guide bar 10856, wherein the guide bar 10856 is fixedly inserted into the inner ring of the linear bearing 10855, and the guide bar 10856 vertically penetrates the bottom surface of the second support frame 1081 in a lifting manner; the lifting process of the material supporting plate 1084 is guided by the guide rod 10856, and the movement precision is improved.
A light shielding sheet 10857, wherein the light shielding sheet 10857 is fixedly connected to the bottom end of the guide bar 10856, and the light shielding sheet 10857 slidably extends into each of the optoelectronic switches 10854. The light shielding sheet 10857 cooperates with the electro-optical switch 10854, when the light shielding sheet 10857 moves up and down along with the guide bar 10856 and extends into the groove of the electro-optical switch 10854, the light signal is blocked, that is, the light signal is interrupted and known by the control device 102, so that the control device 102 issues a corresponding control command according to a preset program.
Also comprises
The locking device 132, the locking device 132 is fixedly connected to the second support frame 1081;
the lock catch 133 is fixedly connected to the sliding table 1082;
when the lifting avoiding opening is located right above the second lifting device 1085, the lock catch 133 can be detachably snapped into the locking device 132.
Through locking device 132 and hasp 133 locking each other, will slip table 1082 is fixed, is located predetermined material and absorbs the position this moment, and the material is absorbed in the processing of being convenient for, and can not cause and absorb the material in-process, and slip phenomenon takes place for slip table 1082, and interferes the absorption of material.
In a specific implementation, locking device 132 and hasp 133 adopt current ohm dragon D4SL entrance guard's lock, during the use, can connect the entrance guard's lock in automatic cutout machine's controlling means 102, when hasp 133 inserts in the lock, locks automatically, guarantees in the working process, can not because of the maloperation and will slip table 1082 pulls out, leads to the material holds the chamber and the material in it is pulled out, locks the back, and entrance guard's lock can feedback signal and gives controlling means 102, and the notice controlling means 102 has locked. When the slide way 1082 is unlocked, the control device 102 sends a signal to the access lock, and the access lock releases the lock catch 133, so that the slide way 1082 can be pulled out. And if the power failure happens, the entrance guard lock also has the function of manual unlocking.
In a specific embodiment, the first lateral driving device 110 includes a first motor 1101, a first lead screw 1102, a first nut 1103, a first sliding plate 1104, a third guiding rail 1105 and a third sliding block 1106;
the first motor 1101 is fixedly connected to the first support frame 103, and an output shaft is horizontally and transversely arranged; the first motor 1101 is communicatively connected to the control device 102;
the first lead screw 1102 is rotatably connected to the first support frame 103, and the first lead screw 1102 is further fixedly connected to an output shaft of the first motor 1101, while the first lead screw 1102 is horizontally and transversely arranged;
the first nut 1103 is locked on the first lead screw 1102; the first nut 1103 is also fixedly connected to the first sliding plate 1104;
the third guide rail 1105 is horizontally and transversely laid on the first support frame 103;
the third sliding block 1106 is slidably connected to the third guide rail 1105, and the third sliding block 1106 is fixedly connected to the first sliding plate 1104;
the first lifting mechanism 111 is fixedly connected to the first sliding plate 1104;
the control device 102 controls the first motor 1101 to work, so as to drive the first lead screw 1102 to rotate, and further drive the first nut 1103 to perform linear movement, so as to drive the first sliding plate 1104 to perform horizontal transverse movement, and finally drive the first lifting mechanism 111 and the suction device 109 connected thereto to perform horizontal transverse movement. Similarly, the second lateral driving device 112 operates in the same manner.
The second lateral driving device 112 comprises a second motor 1121, a second lead screw 1122, a second nut 1123, a second sliding plate 1124, a fourth guide rail 1125 and a fourth slider 1126; in a specific implementation, the fourth rail 1125 and the third rail 1105 may use the same rail; the second lead screw 1122 and the first lead screw 1102 are split, and are fixed on the same supporting block 136 after being sleeved with bearings respectively.
The second motor 1121 is fixedly connected to the first support frame 103, and has an output shaft horizontally and transversely arranged and arranged opposite to the output shaft of the first motor 1101; the second motor 1121 is communicatively connected to the control device 102;
the second lead screw 1122 is rotationally connected to the first support frame 103, and the second lead screw 1122 is further fixedly connected to an output shaft of the second motor 1121, while the second lead screw 1122 is horizontally and transversely arranged;
the second nut 1123 is locked on the second lead screw 1122; the second nut 1123 is also fixedly connected to the second sliding plate 1124;
the fourth guide rail 1125 is horizontally and transversely laid on the first support frame 103;
said fourth slider 1126 is slidably coupled to said fourth rail 1125, and said fourth slider 1126 is fixedly coupled to said second slide 1124;
the second lifting mechanism 113 is fixedly connected to the second sliding plate 1124.
The specific use mode is as follows:
the intelligent alarm device further comprises an alarm device 137, wherein the alarm device 137 is in communication connection with the control device 102 and is used for giving an alarm.
And further comprises a photoelectric correlation sensor 138 which is arranged at the outer side of the two vertical support plates 123. The photo-electric correlation sensor 138 is configured to detect whether the material supporting plate 1184 and the stacked chip electronic components are lifted to a predetermined position, so that each time the chip electronic component is lifted, the chip electronic component located at the topmost surface is lifted to the same position, which is convenient for the suction device 109.
The detection principle of the device is that the thickness of the chip electronic element is known, and the height difference between the chip electronic element on the preheating heating plate 122 and the photoelectric sensor 139 is preset and known. The photoelectric sensor 139 detects the height of the chip electronic component, if the height detected by the photoelectric sensor 139 is greater than a predetermined height, it indicates that there is a stack material and feeds back to the control device 102, and the control device 102 controls the alarm device 137 to give an alarm prompt. If yes, the surface has no problem, and the next action is continuously executed; if the detected height is less than the height of the preheating heating plate 122, the detected height is also fed back to the control device 102, and then the alarm device 137 is controlled to give an alarm prompt.
For example, for cutting the chip resistor, a machining program is preset. Of course, in other embodiments, the method can also be used for cutting chip capacitors and other products.
Firstly, pulling out the sliding table 1082, placing the stacked chip resistors into the two limiting side plates 1083 and positioning the stacked chip resistors on the material supporting plate 1084; and then the sliding table 1082 is pushed back to the original position, and at the moment, the lock catch 133 and the locking device 132 are locked with each other, so that the sliding table 1082 is fixed, and the movement in the machining process is avoided.
During processing, the control device 102 controls the driving motor 10851 to work according to a preset program, and further drives the speed reducer 10852 to work, so as to drive the switching support plate 1086 to rise upwards, lift the material support plate 1084 and the chip resistor, the photoelectric correlation sensor 138 detects that the preset position is reached, the photoelectric correlation sensor 138 feeds back a signal to the control device 102, the control device 102 controls the driving motor 10851 to stop working, and controls the piston rod of the first lifting device 128 to extend downwards to the preset position, so as to lower the suction device 109 connected with the piston rod to the preset position, and suck the chip resistor, after suction, the control device 102 can be preset to control the piston rod of the first lifting device 128 to reciprocate upwards and downwards for several times, that is, the suction device 109 can shake upwards and downwards for several times, so that multiple chips of chip resistor can be sucked and shake off as much as possible, the phenomenon of material stacking is avoided as much as possible. After shaking for a predetermined number of times, the control device 102 controls the piston rod of the first lifting device 128 to retract and reset, so as to lift the suction device 109 to a predetermined position.
Then, the control device 102 controls the first actuator 126 to operate, the transport platform where the correction plate 117 is located is moved to a position right below the suction device 109 corresponding to the first lifting device 128, after the transport platform is in place, the control device 102 controls the first lifting device 128 to descend, controls the suction device 109 to stop vacuumizing, and simultaneously blows air to break vacuum on the suction device 109, so that the chip resistor falls onto the preheating heating plate 122 to bear the chip resistor.
Then, the control device 102 controls the driving device 119 to operate, and drives the linkage 118 to move, so as to drive the rotating shaft 1182 to rotate, thereby driving the four correction plates 117 to be synchronously combined to correct the position of the chip resistor.
After the calibration is completed, the control device 102 controls the first actuator 126 to operate, and resets the transport table on which the calibration board 117 is located, and moves to a position directly below the photosensor 139. In this process, the control device 102 also controls the heating rod 121 to be energized and heated to preheat the chip resistor.
When the photoelectric sensor 139 detects that the height of the chip resistor is inconsistent with the preset height, the control device 102 controls the alarm device 137 to give an alarm prompt; only when the heights are consistent, the control device 102 controls the first motor 1101 to work, so as to drive the first lifting mechanism 111 and the corresponding suction device 109 to move to a position right above the preheating heating plate 122, and to prepare for sucking the chip resistors for loading.
After the resistor is in place, the control device 102 controls the piston rod of the first lifting mechanism 111 to extend downwards to a preset position, and then the control device 102 controls the suction device 109 corresponding to the first lifting mechanism 111 to suck the chip resistor in a vacuum manner; after the suction is finished, for example, stopping for several seconds, and indicating that the suction is finished when the time is up; then, the control device 102 controls the piston rod of the first lifting mechanism 111 to return and retract;
next, the control device 102 controls the first motor 1101 to operate, and drives the first lifting mechanism 111 to a position right above the loading station corresponding to the stage 106. At this time, the control device 102 may also control the stage driving device 105 to operate at the same time, so as to convey the stage 106 to a feeding station predetermined at the rear; after both are in place;
the control device 102 controls the piston rod of the first lifting mechanism 111 to move downwards to reach a predetermined position, the control device 102 controls the suction device 109 to stop vacuumizing, and blows air to the suction device 109 to break vacuum, so that the chip resistor falls off from the suction device 109 and is carried by the carrier 106.
After the control device 102 controls the stage 106 to suck the chip resistor, the control device 102 moves and resets the stage driving device 105, and conveys the stage 106 to the lower side of the tool post 104, the control device 102 controls the tool post lifting device 131 and the stage driving device 105 to operate according to a predetermined program, and the dicing is completed.
After the cutting is completed, for example, the number of cuts can be preset, and when the preset number of cuts is completed, the cutting is completed.
Then, the control device 102 controls the stage driving device 105 to work, and conveys the stage 106 back to a predetermined feeding station;
at this time, also serving as a blanking station, the control device 102 controls the second motor 1121 to operate, and moves the second lifting mechanism 113 and the corresponding suction device 109 to a position right above the stage 106;
after the piston rod is in place, the control device 112 controls the piston rod of the second lifting mechanism 113 to extend downwards to a preset position; then controlling the suction device 109 to vacuumize and sucking the cut chip resistor; after the suction is finished, the piston rod of the second lifting mechanism 113 is controlled to reset and retract; finally, the second motor 1121 is controlled to move reversely, and the second lifting mechanism 113 and the suction device 109 are reset to move to the position right above the other stock bin 108; and then the piston rod of the second lifting mechanism 113 is controlled to extend downwards, the cut chip resistor is placed on the material supporting plate 1084 of the other stock bin 108, at this time, the control device 102 can also control the driving motor 10851 of the other stock bin 108 to work, the material supporting plate 1084 is lifted to a preset position to receive the material, and after the completion, the thickness of the chip resistor is reduced.
Whether the materials in the bin 108 are completely processed or fully stacked can be determined in various ways, for example, the processing times can be preset, a predetermined number of chip resistors are stacked in advance, the processing times are equal to the number of stacked chip resistors, and when the corresponding times are reached, the control device 102 controls the alarm device 137 to give an alarm prompt.
Although specific embodiments of the present invention have been described, it will be understood by those skilled in the art that the specific embodiments described are illustrative only and are not limiting upon the scope of the invention, and that equivalent modifications and variations can be made by those skilled in the art without departing from the spirit of the invention, which is to be limited only by the claims appended hereto.

Claims (4)

1. A correction device for feeding of chip electronic components, characterized by: comprises that
A rectangular support plate;
the first sliding rails are four; the four first sliding rails are fixedly connected to the bottom of the rectangular supporting plate respectively, the four first sliding rails are perpendicular to the four sides of the rectangular supporting plate in a one-to-one correspondence mode, and the center line of each first sliding rail is overlapped with the center line of the corresponding side of the rectangular supporting plate;
the number of the first sliding blocks is four; the first sliding blocks are in one-to-one corresponding sliding connection with the first sliding rails;
four correction plates; the correcting plates are connected to the first sliding blocks in a one-to-one correspondence mode, each correcting plate is located above the rectangular supporting plate and parallel to the rectangular supporting plate, and the four correcting plates are arranged in a rectangular mode;
the linkage mechanism is connected with the four first sliding blocks;
the driving device is fixedly connected to the bottom of the supporting plate; the driving device is further connected to the linkage mechanism and drives the linkage mechanism to move.
2. A correction device for feeding of chip electronic components according to claim 1, characterized in that: the linkage mechanism comprises
The bearing seat is provided with an accommodating cavity in the center;
a rotating shaft; the bottom of the rotating shaft is provided with a first connecting plate; the edge of the first connecting plate is also horizontally and convexly provided with four connecting pieces which are uniformly distributed in the circumferential direction; the upper part of the rotating shaft is also provided with an external thread;
the inner ring of the bearing is nested on the rotating shaft, and the outer ring of the bearing is embedded in the accommodating cavity;
four connecting rods are arranged; the connecting rods are movably connected to the connecting sheets in a one-to-one correspondence manner; the connecting rods are also movably connected to the first sliding blocks in a one-to-one correspondence manner;
a bearing cover plate; the bearing cover plate comprises a first top plate, and a bearing sleeve is arranged on the bottom surface of the first top plate in a downward protruding mode;
the outer diameter of the nut is larger than the inner diameter of the inner ring of the bearing, and the nut is locked into the external thread;
the center of the rectangular supporting plate is also provided with a vertical through hole with a countersunk top;
the bearing seat is fixedly connected to the bottom surface of the bearing cover plate;
the first connecting plate is positioned at the position of the bearing seat;
the rotating shaft also extends into the vertical through hole;
the bearing cover plate is fixedly connected to the vertical through hole, the top surfaces of the first top plate and the rectangular supporting plate are flat, and the bearing sleeve is embedded into the vertical through hole and sleeved outside the nut and the rotating shaft.
3. A correction device for a supply of chip electronic components according to claim 2, characterized in that: also comprises
Four vertical plates; the vertical plates are fixedly connected to the correcting plate in a one-to-one correspondence manner;
the four transverse plates are fixedly connected to the first sliding blocks in a one-to-one correspondence manner, and the connecting rods are movably connected to the transverse plates in a one-to-one correspondence manner; the transverse plates are fixedly connected to the bottom ends of the vertical plates in a one-to-one correspondence mode.
4. A correction device for a supply of chip electronic components according to claim 2, characterized in that: the driving device is an air cylinder; and a piston rod of the driving device is fixedly connected with one of the connecting rods.
CN202021830151.7U 2020-08-27 2020-08-27 Correcting device for feeding of chip electronic components Active CN213622011U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021830151.7U CN213622011U (en) 2020-08-27 2020-08-27 Correcting device for feeding of chip electronic components

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021830151.7U CN213622011U (en) 2020-08-27 2020-08-27 Correcting device for feeding of chip electronic components

Publications (1)

Publication Number Publication Date
CN213622011U true CN213622011U (en) 2021-07-06

Family

ID=76646100

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021830151.7U Active CN213622011U (en) 2020-08-27 2020-08-27 Correcting device for feeding of chip electronic components

Country Status (1)

Country Link
CN (1) CN213622011U (en)

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