CN213610956U

CN213610956U - Intelligent dye stirring device

Info

Publication number: CN213610956U
Application number: CN202022390263.1U
Authority: CN
Inventors: 计国东
Original assignee: Suzhou Lynn Fashion Fabric Co ltd
Current assignee: Suzhou Lynn Fashion Fabric Co ltd
Priority date: 2020-10-25
Filing date: 2020-10-25
Publication date: 2021-07-06
Anticipated expiration: 2030-10-25

Abstract

The utility model discloses an intelligence dyestuff agitating unit, including dye vat, testing platform and dye vat cover, the dye vat is hemispherical casing, the bottom of dye vat is provided with sensor two, testing platform sets up the one side at the dye vat top, transparent shade has been seted up in the testing platform, transparent shade is the recess form of semiellipsoid form, and its big opening and dye vat intercommunication, be provided with sensor one in the testing platform of transparent shade bottom, dye vat cover establishes the top at the dye vat, dye vat cover's bottom is provided with semicircular stirring leaf, the hole has been seted up to the array on the stirring leaf, the diameter of stirring leaf is unanimous with the internal diameter of dye vat. The color uniformity detection device can automatically detect the uniformity of colors, and is accurate in detection result and good in timeliness.

Description

Intelligent dye stirring device

Technical Field

The utility model relates to a stirring apparatus, concretely relates to intelligence dyestuff agitating unit.

Background

Fabrics are often dyed before being made into a variety of finished products. When preparing the dyeing liquid, a plurality of solvents and solutes are added into a dye vat and then sufficiently stirred. Two methods are generally used for judging whether the color of the solution is qualified, one method is to judge by naked eyes manually, the method is easy to generate deviation, and the deep layer solution and the shallow layer solution cannot be compared; in the other method, the detection is carried out after sampling, but the method has accurate detection result but has larger hysteresis, and the solution is easy to deposit to cause color deviation.

SUMMERY OF THE UTILITY MODEL

The to-be-solved technical problem of the utility model is to provide an intelligence dyestuff agitating unit, its homogeneity that can the automated inspection colour, the testing result is accurate, and the promptness is good.

In order to solve the technical problem, the utility model provides an intelligence dyestuff agitating unit, including dye vat, testing platform and dye vat cover, the dye vat is hemispherical casing, the bottom of dye vat is provided with sensor two, testing platform sets up the one side at the dye vat top, set up transparent shade in the testing platform, transparent shade is the recess form of semiellipsoid form, and its big opening and dye vat intercommunication, be provided with sensor one in the testing platform of transparent shade bottom, dye vat cover establishes the top at the dye vat, dye vat cover's bottom is provided with semicircular stirring leaf, the hole has been seted up to the array on the stirring leaf, the diameter of stirring leaf is unanimous with the internal diameter of dye vat.

Preferably, the detection platform's end is provided with the boss, be provided with the articulated shaft on the boss, it has the live-beams to articulate on the articulated shaft, dye the cylinder lid and set up the wherein one end at the live-beams, the other one end of live-beams is provided with the stirring driving source, the free end and the stirring leaf of stirring driving source are connected.

Preferably, a worm is rotatably arranged in the rotating beam in a penetrating manner, the worm is connected with the free end of the stirring driving source, a rotating shaft is rotatably arranged on the dye vat cover in a penetrating manner, a worm wheel is arranged on the rotating shaft, and the worm is connected with the worm wheel.

Preferably, a protective cover is arranged on the dye vat cover, and the protective cover is arranged on the rotating shaft and the worm wheel in a covering mode.

Preferably, the bottom of the rotating beam is provided with a sealing cover, the sealing cover is in a semi-ellipsoidal groove shape, and the sealing cover is covered on the transparent shielding cover.

Preferably, the dye vat cover is provided with a funnel-shaped toning opening.

Preferably, the dye vat is provided with a buckle groove, a fixing pin penetrates through the buckle groove, and the dye vat cover is provided with a buckle which is buckled into the buckle groove.

Preferably, the bottom of the dye vat is provided with a discharge outlet.

Preferably, the bottom of the dye vat and the bottom of the detection platform are both provided with supporting legs.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a setting up the stirring leaf the same with the dye vat, can be abundant carry out holistic stirring, stirring effect is good, more even of colour.

2. The utility model can simultaneously detect and compare the colors of the bottom and the bottom of the dye vat by arranging the transparent shade and the first sensor and the second sensor, thereby ensuring the overall uniformity of the color of the dye; simultaneously, the liquid in the transparent shade is real-time entering and exhaust, and it is good to detect the promptness, and the liquid height of different departments is highly different, compares the colour of not co-altitude liquid, can make the more accuracy of detection structure.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic structural view of a stirring device;

fig. 2 is a schematic cross-sectional view of a stirring device.

The device comprises 20-dye vat, 21-supporting legs, 22-discharge opening, 23-detection platform, 24-transparent shade, 25-sensor I, 26-sensor II, 27-boss, 28-hinged shaft, 29-sealing cover, 30-rotating beam, 31-stirring driving source, 32-worm, 33-dye vat cover, 34-rotating shaft, 35-worm wheel, 36-stirring blade, 37-hole, 38-protective cover, 39-color mixing opening, 40-catching groove, 41-fixing pin and 42-catching.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by a person skilled in the art without any inventive work based on the embodiments of the present invention belong to the protection scope of the present invention.

Examples

Referring to fig. 1-2, the utility model discloses an intelligent dye stirring device, which comprises a dye vat 20, a detection platform 23 and a dye vat cover 33.

The dye vat 20 is a hemispherical shell. And a second sensor 26 is arranged at the bottom of the dye vat 20. Sensing platform 23 is disposed on one side of the top of dye vat 20. A transparent mask 24 is arranged in the detection platform 23. The transparent shade 24 is in the form of a semi-ellipsoidal groove, and its large opening is in communication with the dye vat 20. A first sensor 25 is arranged in the detection platform 23 at the bottom of the transparent shade 24. The dye vat cover 33 is provided above the dye vat 20. The bottom of the dyeing cylinder cover 33 is provided with a semicircular stirring blade 36. Holes 37 are arranged on the stirring blade 36 in an array. The diameter of the stirring vanes 36 corresponds to the inner diameter of the dye vat 20. With the optimized structure, the stirring blades 36 can stir all parts in the dye vat 20, so that various dye solvents and solutes are fully mixed, and the uniformity of the dye is improved; when the stirring blade 36 is used for stirring, the dye can enter the transparent shade 24, the color is detected by the first sensor 25 and is compared with the color detected by the second sensor 26, if the signals detected by the first sensor 25 and the second sensor 26 are matched, the stirring is completed, the error caused by manual judgment and the hysteresis of sampling detection are avoided, and the uniformity of the whole dye color is judged well.

The end of the detection platform 23 is provided with a boss 27. The boss 27 is provided with a hinge shaft 28. The articulated shaft 28 is articulated with a turning beam 30. The dye cylinder cover 33 is provided at one end of the rotary beam 30. The other end of the turning beam 30 is provided with an agitation drive source 31. The free end of the stirring drive source 31 is connected to the stirring blade 36. The stirring driving source 31 can drive the stirring blades 36 to stir in a rotating manner; the rotating beam 30 can directly lift the dyeing cylinder cover 33, so that the dyeing cylinder 20 has no other parts, the fabric can be conveniently and directly placed into the dyeing cylinder for dyeing, the time consumption for transferring the dye is reduced, and the dye is prevented from settling and changing color; meanwhile, the stirring driving source 31 and the dye vat cover 33 can be well balanced, and lifting and covering are more labor-saving.

As a new and further improvement of the present invention, a worm 32 is rotatably inserted into the rotary beam 30. The worm 32 is connected to the free end of the stirring drive source 31. A rotating shaft 34 is rotatably arranged on the dyeing cylinder cover 33 in a penetrating way. The rotating shaft 34 is provided with a worm wheel 35. The worm 32 is connected to a worm wheel 35. It can carry out long-range good transmission, and can cushion, stirring leaf 36 damages.

As a new further improvement of the present invention, the dye vat cover 33 is provided with a protective cover 38. The protective cover 38 covers the rotary shaft 34 and the worm wheel 35.

As a new and further improvement of the present invention, the bottom of the turning beam 30 is provided with a sealing cover 29. The sealing cover 29 is in the shape of a semi-ellipsoidal groove. The sealing cover 29 is provided over the transparent shade 24. The sealing cover 29 can seal the transparent shade 24 to prevent the dye from overflowing; meanwhile, when the dyeing cylinder cover 33 is lifted, the flow can be guided, so that the taken-out dye flows back into the dyeing cylinder 20.

As a new further improvement of this application, the dyeing cylinder cover 33 is provided with a funnel-shaped toning opening 39. A small amount of dye component can be added to dye vat 20 through tinter port 39 to fine tune the color of the dye.

The dye vat 20 is provided with a catching groove 40. A fixing pin 41 is inserted into the fastening groove 40. The dyeing cylinder cover 33 is provided with a button 42. The button 42 can be buckled in the button groove 40, and the fixing pin 41 can pin the button 42, so that the dyeing cylinder cover 33 can be tightly covered on the dyeing cylinder 20; the dyer head 33 can be lifted by pulling out the fixing pin 41.

The bottom of the dye vat 20 is provided with a discharge port 22. The discharge opening 22 can discharge the dye in the dye vat 20, so that the dye can be conveniently cleaned and dyed next time.

The bottom of the dye vat 20 and the bottom of the detection platform 23 are provided with supporting legs 21. The support legs 21 can maintain the stability of the whole body when the cover is closed, stirred and lifted.

The working principle is as follows:

adding a dyeing solvent and a solute into the dye vat 20; covering the dyeing cylinder cover 33; the stirring driving source 31 drives the stirring blade 36 to stir; the first sensor 25 is used to detect liquid entering the transparent cover 24 and if there is a match with the signal detected by the second sensor 26, stirring is complete.

The embodiment needs to be supplemented with that: the utility model discloses constitute by concrete hardware structures such as sensor, driving source, some hardware has the participation of software program in the operation process, and the software program of supplementary local operation is current software program that can duplicate, does not constitute the innovation point of this application.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. The utility model provides an intelligence dyestuff agitating unit, its characterized in that, includes dye vat, testing platform and dye vat cover, the dye vat is hemispherical casing, the bottom of dye vat is provided with sensor two, testing platform sets up the one side at the dye vat top, transparent shade has been seted up in the testing platform, transparent shade is the recess form of half ellipsoid form, and its big opening and dye vat intercommunication, be provided with sensor one in the testing platform of transparent shade bottom, dye vat cover establishes the top at the dye vat, dye vat cover's bottom is provided with semicircular stirring leaf, the hole has been seted up to the array on the stirring leaf, the diameter of stirring leaf is unanimous with the internal diameter of dye vat.

2. The intelligent dye stirring device as claimed in claim 1, wherein a boss is provided at the end of the detection platform, an articulated shaft is provided on the boss, a rotating beam is articulated on the articulated shaft, the dye cylinder cover is provided at one end of the rotating beam, a stirring driving source is provided at the other end of the rotating beam, and the free end of the stirring driving source is connected with the stirring blade.

3. An intelligent dye stirring device as claimed in claim 2, wherein a worm is rotatably provided in the rotating beam, the worm is connected with the free end of the stirring driving source, a rotating shaft is rotatably provided on the dye vat cover, a worm wheel is provided on the rotating shaft, and the worm is connected with the worm wheel.

4. An intelligent dye stirring apparatus as claimed in claim 3, wherein a protective cover is provided on the dye vat cover, and the protective cover is provided on the rotating shaft and the worm wheel.

5. The intelligent dye stirring device as recited in claim 2, wherein the bottom of the rotating beam is provided with a sealing cover, the sealing cover is in the shape of a semi-ellipsoidal groove, and the sealing cover is covered on the transparent cover.

6. The intelligent dye stirring apparatus as claimed in claim 1, wherein the dye vat cover is provided with a funnel-shaped toning opening.

7. The intelligent dye stirring device as claimed in claim 1, wherein the dye vat is provided with a fastening groove, a fixing pin penetrates through the fastening groove, and the dye vat cover is provided with a button, and the button is fastened into the fastening groove.

8. The intelligent dye stirring apparatus as claimed in claim 1, wherein a discharge outlet is provided at the bottom of the dye vat.

9. The intelligent dye stirring apparatus of claim 1, wherein the dye vat and the detection platform are provided with support legs at the bottom.