CN109736043B - Dye vat for dyeing and painting - Google Patents
Dye vat for dyeing and painting Download PDFInfo
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- CN109736043B CN109736043B CN201910183630.XA CN201910183630A CN109736043B CN 109736043 B CN109736043 B CN 109736043B CN 201910183630 A CN201910183630 A CN 201910183630A CN 109736043 B CN109736043 B CN 109736043B
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- dye
- cylinder body
- printing
- dyeing
- vat
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- 238000004043 dyeing Methods 0.000 title claims abstract description 34
- 238000010422 painting Methods 0.000 title description 2
- 239000000975 dye Substances 0.000 claims abstract description 91
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 238000009434 installation Methods 0.000 claims description 2
- 239000003086 colorant Substances 0.000 claims 1
- 239000004744 fabric Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 238000005457 optimization Methods 0.000 description 5
- 239000000986 disperse dye Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 3
- -1 Polypropylene Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000000980 acid dye Substances 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000982 direct dye Substances 0.000 description 2
- 230000003116 impacting effect Effects 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- SJEYSFABYSGQBG-UHFFFAOYSA-M Patent blue Chemical compound [Na+].C1=CC(N(CC)CC)=CC=C1C(C=1C(=CC(=CC=1)S([O-])(=O)=O)S([O-])(=O)=O)=C1C=CC(=[N+](CC)CC)C=C1 SJEYSFABYSGQBG-UHFFFAOYSA-M 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 229920002978 Vinylon Polymers 0.000 description 1
- 229920006221 acetate fiber Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 239000000987 azo dye Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
- 230000036425 denaturation Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000983 mordant dye Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Landscapes
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
The invention discloses a dye vat for printing and dyeing color matching, which comprises a vat body, wherein the vat body is a box body with an opening on the top surface, and the dye vat for printing and dyeing color matching also comprises a vat cover for closing the opening on the top surface of the vat body; the during operation sets up the bottom at the cylinder body for stirring dyestuff, the agitator includes block, base, agitator motor, spiral stirring wheel, air vent, dyestuff mouth, breather pipe, air pump, and the block is the lid of opening decurrent, and the base is the toper, and the base setting is in the block below, and agitator motor sets up in the below of block, and agitator motor's output shaft spiral stirring wheel, spiral stirring wheel set up the inside at the block, and the bottom surface of block still is provided with air vent, dyestuff mouth, and the breather pipe is connected to the air vent, is provided with the air pump on the breather pipe. The dye vat can ensure uniformity and stability of dye, can protect the dye from being polluted, increases the color matching accuracy and ensures the stability of cloth printing and dyeing.
Description
Technical Field
The invention relates to the technical field of printing and dyeing equipment, in particular to a dye vat for printing and dyeing color matching.
Background
Dyeing refers to the process of dyeing a fiber with a dye from a dye liquor and forming a uniform, fast, vivid color on the fiber. The chemical composition of the various fibers varies, as does the applicable dye. Cotton fabrics are primarily dyed with reactive dyes. The polyester fabric is dyed mainly by using a dispersing impurity, and common dyeing methods include a high-temperature method, a carrier method and a hot-melting method. The modified polyester fabric with the anionic groups can be dyed by cationic dye to obtain a bright color. The nylon fabric is dyed with acid dye, acid mordant dye, disperse dye and some direct dye at near boiling point. Acrylic fabrics are primarily dyed with cationic or disperse dyes. Vinylon fabrics are mainly dyed with vat, sulphur and direct dyes. Polypropylene fabrics are difficult to dye, and some polypropylene fabrics can be dyed by disperse dyes or acid dyes after denaturation treatment. Acetate fiber fabrics are primarily dyed with disperse dyes and sometimes with insoluble azo dyes.
The dyeing of fabrics is generally carried out in a dye vat, during dyeing, the fabrics are put into the dye vat for dyeing bath, and in order to achieve certain economical efficiency, a common dye factory always keeps the dye vat in a saturated state, so that the yield is increased and certain economical efficiency is maintained, but the method brings new problems, and the dyeing qualification rate of the fabrics is poor because the mobility of the dyes in the dye vat is poor, and the places where the fabrics gather are not easy to dye.
In order to solve the problem, a stirring device or a bubble generating device is added in a dye vat, but the mixing effect of the bubble generating device is limited, and the stirring device is easy to wind cloth or poor in stirring effect. In addition, in the prior art, the development type dye vat is used for permanently printing and dyeing the cloth into the cloth, the requirements on the uniformity and the stability of the dye are higher, and the development type dye vat in the prior art is provided with a stirring device at the position where the two sides of the dye vat are not interfered with the cloth, so that the stirring effect is limited, and the stability of cloth printing and dyeing cannot be realized in a high standard.
Disclosure of Invention
Aiming at the defects of the prior art, the invention develops the dye vat for dyeing and toning, which can ensure the uniformity and stability of the dye, can protect the dye from being polluted, increases the toning accuracy and ensures the stability of cloth dyeing and toning.
The technical scheme for solving the technical problems is as follows: the embodiment of the invention provides a dye vat for printing and dyeing color matching, which comprises a cylinder body, wherein the cylinder body is a box body with an opening on the top surface, and the dye vat for printing and dyeing color matching also comprises a cylinder cover for closing the opening on the top surface of the cylinder body; the during operation sets up the bottom at the cylinder body for stirring dyestuff, the agitator includes block, base, agitator motor, spiral stirring wheel, air vent, dyestuff mouth, breather pipe, air pump, and the block is the lid of opening decurrent, and the base is the toper, and the base setting is in the block below, and agitator motor sets up in the below of block, and agitator motor's output shaft spiral stirring wheel, spiral stirring wheel set up the inside at the block, and the bottom surface of block still is provided with air vent, dyestuff mouth, and the breather pipe is connected to the air vent, is provided with the air pump on the breather pipe. The stirring motor drives the spiral stirring wheel to rotate, the dye at the bottom of the cap is pushed to the base, and the dye is influenced by the shape of the base, and is turned upwards after impacting the bottom of the cylinder body, and part of the dye returns to the dye port to form circulation; the air pump drives the gas to enter the cap through the air port to turn up along with the dye, so that a better stirring effect is achieved.
Preferably, the highest end of the vent pipe is higher than the maximum height of the dye in the cylinder body.
As optimization, the installation height of the air pump is higher than the maximum height of the dye in the cylinder body; or the breather pipe penetrates out from the side surface of the cylinder body, the shape of the breather pipe positioned at the outer part of the cylinder body is in an inverted U shape, the highest end of the U shape is higher than the maximum height of dye in the cylinder body, and the air pump is arranged at one side of the U-shaped breather pipe far away from the cylinder body.
As the optimization, dye vat for printing and dyeing color matching still includes gyro wheel, driving motor, and the gyro wheel sets up four, and the size of cylinder cap is greater than the cylinder body, and the gyro wheel setting is in the cylinder body outside, and the top surface and the bottom surface of cylinder cap respectively set up two gyro wheels, four gyro wheels centre gripping cylinder caps, and one of them gyro wheel is connected driving motor's output shaft.
As optimization, the top of the longitudinal section of the base is arc-shaped, and the side surface is concave arc-shaped.
As the optimization, the bottom inner frame of cylinder body sets up the fillet, and the agitator sets up a plurality ofly, and agitator evenly distributed is in the bottom of cylinder body.
Preferably, the bottom of the cylinder body is round.
As optimization, the dye ports and the vent ports are uniformly arranged in a plurality.
The effects provided in the summary of the invention are merely effects of embodiments, not all effects of the invention, and the above technical solution has the following advantages or beneficial effects: the dye vat can ensure uniformity and stability of dye, can protect the dye from being polluted, increases the color matching accuracy and ensures the stability of cloth printing and dyeing.
Drawings
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a second embodiment of the present invention.
Detailed Description
In order to clearly illustrate the technical features of the present solution, the present invention will be described in detail below with reference to the following detailed description and the accompanying drawings. The following disclosure provides many different embodiments, or examples, for implementing different structures of the invention. In order to simplify the present disclosure, components and arrangements of specific examples are described below. Furthermore, the present invention may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not in itself dictate a relationship between the various embodiments and/or configurations discussed. It should be noted that the components illustrated in the figures are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and processes are omitted so as to not unnecessarily obscure the present invention. The terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like refer to an orientation or positional relationship based on that shown in the drawings, merely for convenience of description and to simplify the description, and do not denote or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance. In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
FIG. 1 shows an embodiment of the invention, as shown in the drawing, a dye vat for printing and dyeing color matching comprises a cylinder body 1, wherein the cylinder body 1 is a box body with an open top surface, and the dye vat for printing and dyeing color matching also comprises a cylinder cover 2 for closing the open top surface of the cylinder body 1; the during operation sets up the bottom at cylinder body 1 for stirring dyestuff, agitator 5 includes block 51, base 52, agitator motor 53, spiral stirring wheel 54, the air vent 55, dyestuff mouth 56, breather pipe 57, air pump 58, block 51 is the lid bodily form of opening downwardly directed, base 52 is the toper, base 52 sets up in block 51 below, agitator motor 53 sets up in the below of block 51, the output shaft spiral stirring wheel 54 of agitator motor 53, spiral stirring wheel 54 sets up the inside at block 51, the bottom surface of block 51 still is provided with the air vent 55, dyestuff mouth 56, breather pipe 57 is connected to the air vent 55, be provided with air pump 58 on the breather pipe 57.
The stirring motor 53 drives the spiral stirring wheel 54 to rotate, the dye at the bottom of the cap 51 is pushed to the base 52, the dye is influenced by the shape of the base 52, and after impacting the bottom of the cylinder 1, the dye is turned upwards, and part of the dye returns to the dye port 56 to form circulation; the air pump 58 drives the air to enter the cap 51 through the air port 55 to turn up along with the dye, so that a better stirring effect is achieved. The dye vat can ensure uniformity and stability of dye, can protect the dye from being polluted, increases the color matching accuracy and ensures the stability of cloth printing and dyeing.
The highest end of the vent pipe 57 is higher than the maximum height of the dye in the cylinder 1. By providing the highest end of the vent pipe 57 to be higher than the maximum height of the dye in the cylinder 1, the dye is prevented from leaking through the vent pipe 57 when the device stops working. The air pump 58 is mounted at a height higher than the maximum height of the dye in the cylinder 1. The arrangement prevents dye from entering the air pump 58 through the vent pipe 57 and corroding the air pump 58 when the device stops working.
The dye vat for printing and dyeing color matching further comprises four rollers 3 and a driving motor 4, the rollers 3 are arranged, the size of the cylinder cover 2 is larger than that of the cylinder body 1, the rollers 3 are arranged on the outer side of the cylinder body 1, the top surface and the bottom surface of the cylinder cover 2 are respectively provided with two rollers 3, the four rollers 3 clamp the cylinder cover 2, and one roller 3 is connected with an output shaft of the driving motor 4. The driving motor 4 can drive the roller 3 to rotate to realize the opening and closing of the cylinder cover 2, and the cylinder cover is not opened when dye or cloth is not put in, so that foreign matters are prevented from entering, and the dye can be protected from being polluted.
The top of the longitudinal section of the base 52 is arc-shaped, and the side surface is concave arc-shaped. By arranging the arc-shaped top and concave side surface of the longitudinal section of the base 52, the appearance of the base 52 corresponds to the movement track of the dye, and the dye can be turned upwards more conveniently.
The bottom inner frame of cylinder body 1 sets up the fillet, and agitator 5 sets up a plurality ofly, and agitator 5 evenly distributed is in the bottom of cylinder body 1. Through setting up the bottom internal frame of cylinder body 1 and setting up the fillet, can make things convenient for the dyestuff of cylinder body 1 frame to turn over on, ensured the stirring effect.
The bottom of the cylinder body 1 is round. The bottom of the cylinder body 1 is circular, so that the stirrer 5 is distributed more uniformly, and uniform mixing of dyes is facilitated.
The dye port 56 and the vent port 55 are uniformly provided in plural.
Fig. 2 is a second embodiment of the present invention, which differs from the first embodiment in that: the breather pipe 57 penetrates out of the side face of the cylinder body 1, the shape of the breather pipe 57 positioned at the outer part of the cylinder body 1 is in an inverted U shape, the highest end of the U shape is higher than the maximum height of dye in the cylinder body 1, and the air pump 58 is arranged at one side of the U-shaped breather pipe 57 away from the cylinder body 1.
While the foregoing description of the embodiments of the present invention has been presented with reference to the drawings, it is not intended to limit the scope of the invention, but rather, it is apparent that various modifications or variations can be made by those skilled in the art without the need for inventive work on the basis of the technical solutions of the present invention.
Claims (6)
1. Dye vat for printing and dyeing color matching comprises a cylinder body (1), wherein the cylinder body (1) is a box body with an opening on the top surface, and is characterized in that: the dye vat for printing and dyeing color matching also comprises a cylinder cover (2) for closing the top surface opening of the cylinder body (1); the stirring device comprises a plurality of stirrers (5), wherein the stirrers (5) are arranged at the bottom of a cylinder body (1) and used for stirring dyes in operation, each stirrer (5) comprises a cover cap (51), a base (52), a stirring motor (53), a spiral stirring wheel (54), a vent (55), a dye port (56), a vent pipe (57) and an air pump (58), each cover cap (51) is a cover body with a downward opening, each base (52) is conical, each base (52) is arranged below the corresponding cover cap (51), the stirring motor (53) is arranged below the corresponding cover cap (51), an output shaft of each stirring motor (53) is connected with the corresponding spiral stirring wheel (54), each spiral stirring wheel (54) is arranged inside the corresponding cover cap (51), the bottom surface of each cover cap (51) is further provided with the corresponding vent (55) and the corresponding dye port (56), each vent (55) is connected with the corresponding vent pipe (57), and each vent pipe (57) is provided with the air pump (58);
the highest end of the vent pipe (57) is higher than the maximum height of the dye in the cylinder body (1);
the installation height of the air pump (58) is higher than the maximum height of the dye in the cylinder body (1); or the breather pipe (57) penetrates out from the side surface of the cylinder body (1), the shape of the breather pipe (57) positioned at the outer part of the cylinder body (1) is in an inverted U shape, the highest end of the U shape is higher than the maximum height of dye in the cylinder body (1), and the air pump (58) is arranged at one side of the U-shaped breather pipe (57) far away from the cylinder body (1).
2. The dye vat for printing and dyeing color matching according to claim 1, characterized in that the dye vat for printing and dyeing color matching further comprises four rollers (3) and a driving motor (4), wherein the size of the cylinder cover (2) is larger than that of the cylinder body (1), the rollers (3) are arranged on the outer side of the cylinder body (1), two rollers (3) are respectively arranged on the top surface and the bottom surface of the cylinder cover (2), the four rollers (3) clamp the cylinder cover (2), and one roller (3) is connected with an output shaft of the driving motor (4).
3. The dye vat for printing and dyeing colors according to claim 1, characterized in that the top of the longitudinal section of the base (52) is arc-shaped, the side is arc-shaped with a concave side.
4. The dye vat for printing and dyeing color matching according to claim 1, characterized in that the inner frame of the bottom of the cylinder body (1) is provided with round corners, a plurality of stirrers (5) are arranged, and the stirrers (5) are uniformly distributed at the bottom of the cylinder body (1).
5. Dye vat for printing and dyeing according to claim 4, characterized in that the bottom of the cylinder (1) is circular.
6. The dye vat for printing and dyeing according to claim 1, wherein the dye ports (56) and the vent ports (55) are uniformly provided in plural.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910183630.XA CN109736043B (en) | 2019-03-12 | 2019-03-12 | Dye vat for dyeing and painting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910183630.XA CN109736043B (en) | 2019-03-12 | 2019-03-12 | Dye vat for dyeing and painting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109736043A CN109736043A (en) | 2019-05-10 |
| CN109736043B true CN109736043B (en) | 2024-02-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910183630.XA Active CN109736043B (en) | 2019-03-12 | 2019-03-12 | Dye vat for dyeing and painting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109736043B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204768384U (en) * | 2015-07-31 | 2015-11-18 | 杨文雄 | Mixing stirring device of quick ejection of compact |
| CN208038792U (en) * | 2018-04-11 | 2018-11-02 | 河北奥莱克绒毛制品有限公司 | A kind of dye vat with heat insulation function |
| CN209741456U (en) * | 2019-03-12 | 2019-12-06 | 济南工程职业技术学院 | Dye vat for printing and dyeing toning |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7398660B2 (en) * | 2005-09-14 | 2008-07-15 | Zzakey Technologies Ltd | Dyeing apparatus and method therefor |
-
2019
- 2019-03-12 CN CN201910183630.XA patent/CN109736043B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN204768384U (en) * | 2015-07-31 | 2015-11-18 | 杨文雄 | Mixing stirring device of quick ejection of compact |
| CN208038792U (en) * | 2018-04-11 | 2018-11-02 | 河北奥莱克绒毛制品有限公司 | A kind of dye vat with heat insulation function |
| CN209741456U (en) * | 2019-03-12 | 2019-12-06 | 济南工程职业技术学院 | Dye vat for printing and dyeing toning |
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| Publication number | Publication date |
|---|---|
| CN109736043A (en) | 2019-05-10 |
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