CN102193128A - Desk type lens dyeing equipment - Google Patents
Desk type lens dyeing equipment Download PDFInfo
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- CN102193128A CN102193128A CN2011101399871A CN201110139987A CN102193128A CN 102193128 A CN102193128 A CN 102193128A CN 2011101399871 A CN2011101399871 A CN 2011101399871A CN 201110139987 A CN201110139987 A CN 201110139987A CN 102193128 A CN102193128 A CN 102193128A
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Abstract
The invention discloses desk type lens dyeing equipment, wherein a computer controlled display system (12) is arranged at the right side of a rack (1), a temperature controller (11) is mounted at the middle part of the right side of the rack (1), a pneumatic lifting platform (6) is arranged at the bottom of the rack (1), and a constant temperature dyeing tank (5) is connected to the upper part of the pneumatic lifting platform (6). The desk type lens dyeing equipment is characterized in that a dyeing solution temperature detector (9) and a dye concentration tester (10) are mounted at the right side of the constant temperature dyeing tank (5), an electric heating rod (8) and a dyeing solution circulating pump (7) are mounted at the bottom of the dyeing tank, and a dyeing degree detection transceiver (4) is respectively mounted at the left side and the right side of the middle part of the rack (1) correspondingly. By use of the desk type lens dyeing equipment, a lens with consistent lens color depth and a dyeing error less than or equal to 1% can be produced under the control of a computer system; therefore, the rate of high-quality products can be ensured, the high level requirement of customers in terms of the consistent dyeing depth can be met, the ratio of transmittance levels can be increased according to the requirements of the customers, and batches can be separated according to different transmittances so as to meet requirements of different people in terms of colors and transmittances of the lenses.
Description
Technical field
The present invention relates to resin lens dyeing manufacture technology field, especially the equipment that dyes about a kind of desk-top eyeglass.
Background technology
The dyeing of resin lens, continue to use manually-operated traditional dyeing method for many years always, operating personnel are treating that tinted lens is clamped in eyeglass anchor clamps lower end during dyeing, the handle of hand-held anchor clamps upper end is immersed in eyeglass in the dyeing liquor of heating, rock gently, whether reach degree of depth requirement through after the regular hour eyeglass being mentioned the observation dye levels, immersing when look shallow increases dyeing time again in the dyeing liquor, reaches up to visual inspection till the color requirement of client's proposition.Also to clean after the eyeglass dyeing, put into the baking oven subsequent handling such as fixation of heating and finish dyeing course through clear water.Like this, the depth degree of eyeglass dyeing and batch consistance of product colour are finished with operating personnel's skills involved in the labour and experience entirely, when the user proposes the high standard of batch dyeing quality error≤5% of eyeglass, make to be difficult to reach by rule of thumb entirely and meet consumers' demand.Such as, the eyeglass transmittance that proposes to contaminate certain color as the client need be a class when classifying the supply of material from the every variation of penetrability 10% of 10% transmittance to 90%, only with personal experience's differential staining depth degree dyeing is difficult to reach requirement in the transmittance segmentation.
Summary of the invention
At above-mentioned drawback, the invention provides a kind of desk-top eyeglass dyeing installation, be to adopt the constant temperature dyeing groove that eyeglass is dyeed, under computer system control, produce the colour of lens degree of depth eyeglass.
Technical scheme of the present invention realizes in the following manner: a kind of equipment of desk-top eyeglass dyeing, comprise frame, air lifter, dyeing liquor ebullator and constant temperature dyeing groove, the crown center of frame is mounted with the suspension member frame, the suspension member frame the lower end be mounted with the suspension member basket that holds eyeglass, described frame right side is provided with the computer control display system, right side central is equipped with temperature controller, the bottom is provided with air lifter, be connected with the constant temperature dyeing groove on the air lifter, it is characterized in that: the right side of described constant temperature dyeing groove is equipped with dyeing liquor thermal detector and dyeing liquor concentration tester, electrically heated rod and dyeing liquor ebullator are installed in the bottom, and dyeability detection R-T unit correspondence respectively is installed in the central rack left and right sides.
Described suspension member frame adopts stainless steel material to make, and is divided into two layers removable deciliter structure up and down.
The left side radiating portion that described dyeability detects R-T unit adopts LEO luminotron or laser tube as focusing on transmitting illuminant, light beam is received by the strong directional light sensing device of right side correspondence position after passing single tinted lens, photosignal is transferred to the Computer Analysis control system, to adjust the control dyeing time.
Described constant temperature dyeing groove adopts stainless steel materials to make, and bottom transverse is installed electrically heated rod, and the integral installation of constant temperature dyeing groove is on air lifter.
Described temperature controller is connected with the dyeing liquor thermal detector with electrically heated rod, adjusts the optimum dyeing temperature of setting automatically.
Described dyeability detects R-T unit and is connected with computer control system.
Described computer control display system detects R-T unit with dyeability and is connected with air lifter, and eyeglass dyeability, dyeing liquor concentration, dyeing liquor ebullator and air lifter are detected and control to reach the requirement of the required dyeing of control eyeglass.
The beneficial effect that the present invention produces: can produce even dyeing, the dye level unanimity, the high-quality tinted lens of dyeing error≤1% satisfies the client and dyes in batches to the requirement of lens product stable and consistent, promotes the class of product, strengthens product market competitiveness.
Can carry out detailed explanation to embodiments of the present invention with reference to accompanying drawing.
Description of drawings
Fig. 1 is the structural representation of dyeing installation of the present invention.
Fig. 2 is the principle of work block scheme of dyeing installation circuit control of the present invention.
Fig. 3 is dyeing installation dyeing time of the present invention and dye level comparative illustration figure.
Among the figure, 1, frame; 2, suspension member frame; 3, suspension member basket; 4, dyeability pick-up unit; 5, constant temperature dyeing groove; 6, air lifter; 7, dyeing liquor ebullator; 8, electrically heated rod; 9, dyeing liquor thermal detector; 10, dye strength tester; 11, temperature controller; 12, computer control display system.
Embodiment:
From Fig. 1, know, a kind of desk-top eyeglass dyeing installation of the present invention, suspension member frame 2 is installed on frame 1 central top, suspension member basket 3 is articulated in suspension member frame 2 lower end locking-types and links closely on it, conveniently put into and take off, the transceiving device correspondence of dyeability pick-up unit 4 is installed in the central rack left and right sides, and its emergent ray is designed to just in time pass the monolithic eyeglass middle part that hovers in the aerial suspension member basket, is received by the right side receiving trap.Constant temperature dyeing groove 5 is placed in air lifter 6 tops, the left and right sides of groove is installed electrically heated rod 8 and dyeing liquor thermal detector 9 and dye strength tester 10 respectively, dyeing liquor ebullator 7 is installed in the bottom of constant temperature dyeing groove 5, and temperature controller 11 and computer control display system 12 are installed in the right side upper-lower position of frame 1.
With reference to Fig. 2, principle of work of the present invention and method of operating are described below: when eyeglass uses this device, open temperature controller 11 earlier, set the required working temperature dyeing liquor concentration and the dye level of precognition, the dyeing liquor thermal detector 9 that temperature controller 11 connects is measured the dyeing liquor temperature and is lower than when setting working temperature, temperature controller 11 is connected electrically heated rod 8 power supplys, and dyeing liquor is heated, and heating when being heated to predetermined temperature stops.Operational computations machine control system is opened the dyeing liquor ebullator, and dyeing liquor begins to circulate in groove, slowly in dyeing liquor, attach dyeing pigment, observe the dye strength that shows on the computer screen simultaneously, when reaching the predetermined concentration value, computing machine sends warning signal, and informs to stop to add coating.Eyeglass to be dyed is clamped in above the suspension member basket 3, presses the computer operation key, air lifter rises to a suspension member basket upper strata eyeglass and floods the implantation site, the dyeing beginning.Computer software will be according to dye liquor temperature, dye liquor concentration, the dye level that eyeglass requires, automatically determine dyeing time and arrive dyeing time startup air lifter decline constant temperature dyeing groove height, tinted lens is exposed the back emission detect light, measure dye level, reached when being scheduled to the dye level requirement, computing machine sends prompting, inform that operating personnel's sheet has dyed the taking-up eyeglass and washed, the subsequent handling of oven dry, as do not reach the degree of depth, the computer control display system be sent instruction after will formulate increasing time of dyeing according to the dye level of shortcoming automatically, and the control air lifter raises eyeglass complementary stain again till reach standard.
With reference to Fig. 3, be that dyeing installation dyeing time of the present invention and dye level comparative illustration figure are as follows:
1, dye strength influences the length of dyeing time, in the production run according to different color and wait that the material character that dyes eyeglass has certain otherness.AC-ECR39 eyeglass dyeing powder is used in resin lens dyeing, generally gets about 0.5% of dye solution concentration.
2, dyeing temperature influences dyeing time, and the low dyeing time of dyeing temperature is just long, otherwise just short, and dyeing liquor temperature commonly used is selected between 80-95 ℃.
3 dye levels are decided on customer requirement, and in 10%-90% degree of being in the light scope, selectivity is used, and in most cases degree of being in the light is chosen between 30-80%.
From Fig. 3 we as can be seen, under the prerequisite that dye strength is determined, dyeing temperature is high more, dyeing time is long more, dye levels is dark more.At dye strength, under the prerequisite that dyeing temperature, three conditions of dye level are determined, dyeing time can be definite substantially, dyed dark mirror 4-5 minute the general 2-3 of light mirror minute.Above parameter is compiled into control program input computing machine, passes through the actual adjustment correction of dyeing course again, just can realize the automatic control and the adjustment of dyeing course, dye level.
The present invention provides a kind of application of using desk-top eyeglass dyeing installation to produce tinted lens simultaneously.
To treat that tinted lens puts into the suspension member basket, operational computations machine control display system is set the tinted lens penetrability of customer requirement, press the work button, air lifter rises to predetermined altitude, the suspension member basket that eyeglass is housed is immersed in the dyeing liquor of constant temperature dyeing groove, at this moment, the dyeing liquor ebullator rotates dyeing liquor is evacuated to the right side from the left side in the constant temperature dyeing groove, realized that in dyeing liquor water process of flowing dyestuff evenly spreads and the uniformity up and down of temperature, guaranteed the even dyeing degree of every eyeglass.The optimum dyeing water temperature that is higher than setting when the dyeing liquor temperature is during such as 95 ℃, temperature probe is passed to temperature controller with the voltage signal of output, cuts off the electrically heated rod power supply, stops heating, when water temperature is lower than 95 ℃, connect the electrically heated rod power supply, realize the constant of dyeing liquor temperature.When dyeing time reaches the numerical value of setting, computer control system is sent instruction, the air lifter falling head, eyeglass exposes liquid level and stops dyeing, the dyeability that is installed in frame left side this moment detects emitter and sends laser beam and pass and be input to the computer control display system after light signal is picked up by the photoreceptor of frame right side correspondence behind the tinted lens and compare with original data, meet the requirements at the screen display transmittance and stop dyeing, if the system start-up air lifter rises and continues dyeing till meet predefined dye level when not reaching original numerical value.
Claims (7)
1. the equipment of a desk-top eyeglass dyeing, comprise frame (1), air lifter (6), dyeing liquor ebullator (7) and constant temperature dyeing groove (5), the crown center of frame (1) is mounted with suspension member frame (2), the lower end of suspension member frame (2) is mounted with the suspension member basket (3) that holds eyeglass, described frame (1) right side is provided with computer control display system (12), right side central is equipped with temperature controller (11), the bottom is provided with air lifter (6), air lifter (6) top is connected with constant temperature dyeing groove (5), it is characterized in that: the right side of described constant temperature dyeing groove (5) is equipped with dyeing liquor thermal detector (9) and dye strength tester (10), electrically heated rod (8) and dyeing liquor ebullator (7) are installed in the bottom, and dyeability detection R-T unit (4) correspondence respectively is installed in the left and right sides, frame (1) middle part.
2. the equipment of a kind of desk-top eyeglass dyeing according to claim 1 is characterized in that: described suspension member frame (2) adopts stainless steel material to make, and is divided into two layers removable deciliter structure up and down.
3. the equipment of a kind of desk-top eyeglass dyeing according to claim 1, it is characterized in that: the left side radiating portion that described dyeability detects R-T unit (4) adopts LEO luminotron or laser tube as focusing on transmitting illuminant, light beam is received by the strong directional light sensing device of right side correspondence position after passing single tinted lens, photosignal is transferred to computer control display system (12), to adjust the control dyeing time.
4. the equipment of a kind of desk-top eyeglass dyeing according to claim 1, it is characterized in that: described constant temperature dyeing groove (5) adopts stainless steel materials to make, bottom transverse is installed electrically heated rod (8), and constant temperature dyeing groove (5) integral installation is on air lifter (6).
5. the equipment of a kind of desk-top eyeglass dyeing according to claim 1, it is characterized in that: described temperature controller (11) is connected with dyeing liquor thermal detector (9) with electrically heated rod (8), adjusts the optimum dyeing temperature of setting automatically.
6. the equipment of a kind of desk-top eyeglass dyeing according to claim 1 is characterized in that: described dyeability detects R-T unit (4) and is connected with computer control system (12).
7. the equipment of a kind of desk-top eyeglass dyeing according to claim 1, it is characterized in that: described computer control display system (12) detects R-T unit (4) with dyeability and is connected with air lifter (6), and eyeglass dyeability, dyeing liquor concentration, dyeing liquor ebullator (7) and air lifter (6) are detected and control to reach the requirement of the required dyeing of control eyeglass.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101399871A CN102193128A (en) | 2011-05-27 | 2011-05-27 | Desk type lens dyeing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101399871A CN102193128A (en) | 2011-05-27 | 2011-05-27 | Desk type lens dyeing equipment |
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| CN102193128A true CN102193128A (en) | 2011-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011101399871A Pending CN102193128A (en) | 2011-05-27 | 2011-05-27 | Desk type lens dyeing equipment |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104460040A (en) * | 2014-12-19 | 2015-03-25 | 上海晟美光学科技有限公司 | Dyeing method for photochromic lenses |
| CN105008577A (en) * | 2013-02-19 | 2015-10-28 | 尼德克株式会社 | Staining device |
| CN106926464A (en) * | 2017-02-16 | 2017-07-07 | 落地创意（武汉）科技有限公司 | A kind of nylon 3D printing product exhaust processes and system |
| CN107817612A (en) * | 2017-12-15 | 2018-03-20 | 奥特路（漳州）光学科技有限公司 | A kind of uniform coated method of ophthalmic len |
| CN108363121A (en) * | 2018-04-19 | 2018-08-03 | 江苏瑞尔光学有限公司 | A kind of glasses dyeing process staining trough |
| CN112246530A (en) * | 2020-10-13 | 2021-01-22 | 吴国强 | Lens dyeing equipment |
-
2011
- 2011-05-27 CN CN2011101399871A patent/CN102193128A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105008577A (en) * | 2013-02-19 | 2015-10-28 | 尼德克株式会社 | Staining device |
| CN104460040A (en) * | 2014-12-19 | 2015-03-25 | 上海晟美光学科技有限公司 | Dyeing method for photochromic lenses |
| CN106926464A (en) * | 2017-02-16 | 2017-07-07 | 落地创意（武汉）科技有限公司 | A kind of nylon 3D printing product exhaust processes and system |
| CN107817612A (en) * | 2017-12-15 | 2018-03-20 | 奥特路（漳州）光学科技有限公司 | A kind of uniform coated method of ophthalmic len |
| CN108363121A (en) * | 2018-04-19 | 2018-08-03 | 江苏瑞尔光学有限公司 | A kind of glasses dyeing process staining trough |
| CN112246530A (en) * | 2020-10-13 | 2021-01-22 | 吴国强 | Lens dyeing equipment |
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Application publication date: 20110921 |