CN213569550U - Carbonization and activation dual-function consubstantial furnace for producing active carbon and steam - Google Patents
Carbonization and activation dual-function consubstantial furnace for producing active carbon and steam Download PDFInfo
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- CN213569550U CN213569550U CN202022644749.3U CN202022644749U CN213569550U CN 213569550 U CN213569550 U CN 213569550U CN 202022644749 U CN202022644749 U CN 202022644749U CN 213569550 U CN213569550 U CN 213569550U
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Abstract
The utility model discloses a difunctional consubstantial stove of carbomorphism activation for producing active carbon and steam relates to living beings and utilizes equipment technical field, and to current retort and activation furnace for separately setting up, it is more that the heat scatters and disappears when leading to the material to activate again after the carbomorphism is accomplished, influences the thermal efficiency of production steam to the great problem of equipment area, the following scheme is proposed to present, and it includes base, retort and activation furnace, use a barrel and lug connection between retort and the activation furnace, just be provided with the baffle between retort and the activation furnace, the surface of retort and activation furnace barrel all is provided with the rolling circle, just be provided with the riding wheel on the base, the riding wheel supports the rolling circle. The utility model has novel structure, which not only reduces the time and space for transferring materials; the operation efficiency is improved, and the manpower is saved; reduces the heat loss of materials, improves the energy utilization rate, is very environment-friendly and basically has no pollutant discharge.
Description
Technical Field
The utility model relates to a living beings utilize equipment technical field, especially relate to a difunctional in-vivo stove of carbomorphism activation for producing active carbon and steam.
Background
The carbonization refers to a process of a pyrolysis technology for preparing corresponding carbon materials by biomass under the condition of oxygen deficiency or oxygen deficiency. The activation is that water vapor, flue gas or mixed gas thereof and the like are used as activating agents and are contacted with carbonized products at high temperature to generate oxidation-reduction reaction for activation to generate carbon monoxide, carbon dioxide, hydrogen and other hydrocarbon gases, and the purpose of forming pores in carbon particles is achieved through the gasification reaction of carbon. The carbonization is generally carried out in a carbonization furnace, and the activation is generally carried out in an activation furnace.
At present, carbonization and activation are finished in two rotary furnaces, so that a carbonized material obtained after carbonization needs to be cooled to normal temperature for caching, and is heated again during activation, so that heat energy waste is caused. In this case, the steam is produced by using the waste heat, so that the heat loss is large, the steam yield is low, and the economic benefit is influenced; the process is long, the auxiliary equipment is more, and the occupied area is larger; meanwhile, the degree of mechanization is low, and more manpower is used, so that in order to solve the problems, a carbonization-activation dual-function consubstantial furnace for producing activated carbon and steam is provided.
SUMMERY OF THE UTILITY MODEL
The utility model provides a difunctional consubstantial stove of carbomorphism activation for producing active carbon and steam has solved current retort and activation furnace and for separately setting up, and the heat scatters and disappears more when leading to the material to activate again after the carbomorphism is accomplished, and the poor influence benefit of heat utilization to the great, the low grade problem of degree of mechanization of equipment area.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a difunctional consubstantial stove of carbomorphism activation for producing active carbon and steam, includes base, retort and activation furnace, fixed connection between retort and the activation furnace, just be provided with the baffle between retort and the activation furnace, the surface of retort and activation furnace all is provided with rolls the circle, just the higher authority of base is provided with the riding wheel, the riding wheel all is connected with rolling the circle, the higher authority fixed mounting of base has the heated warehouses, just the inside of heated warehouses is provided with the heating chamber, the retort runs through the heating chamber and is disconnected with the heating chamber, the fixed surface of activation furnace installs the ring gear, just the higher authority fixed mounting of base has driving motor, driving motor's one end fixed mounting is kept away from to driving motor's output shaft has drive gear, just drive gear and ring gear meshing, sealed lid is all installed on retort and activation furnace top, an activated tail gas pipe is fixedly mounted on one side face, away from the carbonization furnace, of the sealing cover, the activated tail gas pipe penetrates through the inner wall of the sealing cover, a combustion furnace is fixedly connected to one end, away from the activation furnace, of the activated tail gas pipe, a boiler is fixedly mounted at the air outlet end of the combustion furnace, a hot air pipe is fixedly mounted on the surface of the combustion furnace, one end, away from the combustion furnace, of the hot air pipe is fixedly connected with a heating chamber, the hot air pipe and the combustion furnace are communicated with one another, a material pouring coil pipe is fixedly mounted on the outer surface of one side, close to the carbonization furnace and the activation furnace, of the carbonization furnace and the activation furnace, two ends.
Preferably, the upper surface of the base is provided with a blocking wheel, and the blocking wheels are respectively connected with the side surfaces of the rolling rings.
Preferably, the boiler is provided with an exhaust gas pipe, and an exhaust gas purification device is connected to the exhaust gas pipe.
Preferably, the outer surface of the activation furnace is fixedly provided with an air suction pipe, and the air suction pipe penetrates through the inner wall of the activation furnace.
Preferably, the outer surface of the sealing cover at one side far away from the activation furnace is fixedly provided with a feeding pipe and a combustible gas pipe respectively, and one end of the combustible gas pipe far away from the sealing cover is communicated with the inside of the combustion furnace.
Preferably, a steam pipe is fixedly installed at the air outlet end of the boiler, and one end of the steam pipe, which is far away from the boiler, is communicated with the inside of the activation furnace.
Preferably, a material outlet is formed in the surface of the sealing cover on one side close to the activation furnace, and the material outlet is communicated with the inside of the activation furnace; the heating chamber is provided with a hot air outlet on the surface, and the hot air outlet is communicated with the inside of the heating chamber.
The utility model has the advantages that:
1. through being provided with the baffle between retort barrel and activation furnace barrel, thereby separate the inside of retort and the inside of activation furnace, both ends through falling the material coil pipe respectively with the inside intercommunication of retort and activation furnace after that, thereby make the material accessible fall the inside of the swift leading-in to the activation furnace of material coil pipe after the retort carbomorphism, in order to activate the material, thereby the time and the space that the material shifted have been reduced, the thermal scattering and disappearing of material has been reduced, and the efficiency of operation has been improved, the manpower has been saved.
2. The combustible gas pipe is communicated with the combustion furnace, so that the combustible gas generated in the material carbonization process can enter the combustion furnace through the combustible gas pipe for combustion, and the fuel is saved; and the boiler is communicated with the activation furnace through the steam pipe, so that the steam can be introduced into the activation furnace to play a role of an activating agent, the device has high energy utilization rate when in use, and redundant steam is supplied to the outside or used for power generation. No chemical activator is used, and the method is very environment-friendly.
In conclusion, the device not only reduces the time and space for transferring the materials and reduces the loss of heat of the materials, but also improves the operation efficiency and saves the manpower; and the energy utilization rate is higher when the device is used, the use is very environment-friendly, and the device is more practical.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged view of a structure shown in fig. 1 according to the present invention.
Fig. 3 is a sectional view of the internal structure of the heating chamber of the present invention.
Fig. 4 is an enlarged view of the structure B in fig. 3 according to the present invention.
Reference numbers in the figures: 1. a base; 2. a carbonization furnace; 3. a heating chamber; 4. an activation furnace; 5. rolling a ring; 6. a riding wheel; 7. a catch wheel; 8. a drive motor; 9. a drive gear; 10. a ring gear; 11. an air suction pipe; 12. a combustion furnace; 13. activating the tail gas pipe; 14. a boiler; 15. a hot air pipe; 16. a combustible gas pipe; 17. a steam pipe; 18. an exhaust gas pipe; 19. pouring a coil pipe; 20. a feed tube; 21. a heating chamber; 22. a hot air outlet; 23. and (5) material outlet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-4, a dual-functional integrated furnace of carbonization and activation for producing activated carbon and steam, includes base 1, carbonization furnace 2 and activation furnace 4, fixed connection between carbonization furnace 2 and activation furnace 4, and be provided with the baffle between carbonization furnace 2 and activation furnace 4, the surface of carbonization furnace 2 and activation furnace 4 all is provided with rolling ring 5, just the upper surface of base 1 is provided with riding wheel 6, riding wheel 6 all is connected with rolling ring 5, the last fixed surface of base 1 installs heating chamber 3, just the inside of heating chamber 3 is provided with heating chamber 21, carbonization furnace 2 runs through heating chamber 21 and is disconnected with heating chamber 21, the fixed surface of activation furnace 4 installs ring gear 10, just the last fixed surface of base 1 installs driving motor 8, the one end fixed mounting that driving motor 8 was kept away from to driving motor 8 of the output shaft of driving motor 8 has drive gear 9, the driving gear 9 is meshed with the gear ring 10, the ends of the carbonization furnace 2 and the activation furnace 4 which are far away from each other are rotatably provided with sealing covers, one side surface of each sealing cover which is far away from the carbonization furnace 2 is fixedly provided with an activation tail gas pipe 13, the activation tail gas pipe 13 penetrates through the inner wall of each sealing cover, one end of each activation tail gas pipe 13 which is far away from the activation furnace 4 is fixedly connected with a combustion furnace 12, the air outlet end of each combustion furnace 12 is fixedly provided with a boiler 14, the surface of each combustion furnace 12 is fixedly provided with a hot air pipe 15, one end of each hot air pipe 15 which is far away from the combustion furnace 12 is fixedly connected with a heating chamber 21, the hot air pipe 15 and the combustion furnace 12 are communicated with each other, the outer surfaces of the sides of the carbonization furnace 2 and the activation furnace 4 which are close to each, a control valve is arranged on the material pouring coil pipe 19, the upper surfaces of the bases 1 are provided with catch wheels 7, and the catch wheels 7 are respectively connected with the side surfaces of the rolling rings 5, the boiler 14 is provided with an exhaust gas pipe 18, and the waste gas pipe 18 is connected with a waste gas purification device, the outer surface of the activation furnace 4 is fixedly provided with an air suction pipe 11, and the air suction pipe 11 penetrates through the inner wall of the activation furnace 4, the outer surface of the sealing cover at one side far away from the activation furnace 4 is respectively and fixedly provided with a feeding pipe 20 and a combustible gas pipe 16, and one end of the combustible gas pipe 16 far away from the sealing cover is communicated with the interior of the combustion furnace 12, the steam pipe 17 is fixedly arranged at the air outlet end of the boiler 14, one end of the steam pipe 17, which is far away from the boiler 14, is communicated with the inside of the activation furnace 4, a material outlet 23 is formed in the surface of the sealing cover on one side, which is close to the activation furnace 4, and the material outlet 23 is communicated with the inside of the activation furnace 4; the surface of the heating chamber 3 is provided with a hot air outlet 22, and the hot air outlet 22 is communicated with the inside of the heating chamber 21.
The working principle is as follows: when the device is used, firstly, the driving motor 8 is started, the driving motor 8 drives the gear ring 10 to rotate through the driving gear 9, so that the carbonization furnace 2 and the activation furnace 4 synchronously rotate, then, materials are added into the carbonization furnace 2 through the charging pipe 20, the combustion furnace 12 is started, gas generated by combustion in the combustion furnace 12 enters the heating chamber 21 through the hot air pipe 15, the function of heating the carbonization furnace 2 is achieved, the materials in the carbonization furnace 2 are carbonized, and combustible gas generated by carbonization can enter the combustion furnace 12 through the combustible gas pipe 16 to be combusted to generate steam, so that the purpose of energy utilization is achieved;
along with the synchronous rotation of the carbonization furnace 2 and the activation furnace 4, after the carbonization of the material is finished, the driving motor 8 enables the material to automatically enter the material pouring coil pipe 19 under the condition of continuous and uninterrupted operation, the control valve is opened once every circle of rotation, the material is automatically guided into the activation furnace 4 through the control valve so as to carry out subsequent activation processing, the combustible gas of the combustible gas pipe 16 is mixed and combusted with the activated tail gas of the activated tail gas pipe 13 due to the communication of the activated tail gas pipe 13 and the combustion furnace 12, the boiler 14 is heated by the much waste heat gas of the combustion furnace 12, the boiler 14 generates water vapor, the water vapor is guided into the activation furnace 4 through the steam pipe 17 and used as an activator, the activation of the material can be completed, and the functions of carbonization and activation are integrated. The redundant steam supplies heat to the outside or generates electricity.
The method is not only used for producing the activated carbon and steam from wood chips, branches, shells and other biomass raw materials, but also can be expanded to the production of activated coke and coal-based activated carbon.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.
Claims (7)
1. The utility model provides a difunctional consubstantial stove of carbomorphism activation for producing active carbon and steam, includes base (1), retort (2) and activation furnace (4), its characterized in that, fixed connection between retort (2) and activation furnace (4), just be provided with the baffle between retort (2) and activation furnace (4), the surface of retort (2) and activation furnace (4) all is provided with rolling circle (5), just be provided with riding wheel (6) above base (1), riding wheel (6) all are connected with rolling circle (5), the higher authority fixed mounting of base (1) has heating chamber (3), just the inside of heating chamber (3) is provided with heating chamber (21), retort (2) run through heating chamber (21) and with heating chamber (21) not connect, the fixed surface of activation furnace (4) installs ring gear (10), a driving motor (8) is fixedly installed on the base (1), one end, far away from the driving motor (8), of an output shaft of the driving motor (8) is fixedly installed with a driving gear (9), the driving gear (9) is meshed with a gear ring (10), the top ends of the cylinders of the carbonization furnace (2) and the activation furnace (4) are respectively provided with a sealing cover, one side face, far away from the carbonization furnace (2), of each sealing cover is fixedly installed with an activation tail gas pipe (13), the activation tail gas pipe (13) penetrates through the inner wall of each sealing cover, one end, far away from the activation furnace (4), of each activation tail gas pipe (13) is fixedly connected with a combustion furnace (12), the outlet end of the combustion furnace (12) is fixedly installed with a boiler (14), the surface of the combustion furnace (12) is fixedly installed with a hot air pipe (15), and one end, far away from the combustion furnace (, the heating chamber (21), the hot air pipe (15) and the combustion furnace (12) are communicated with each other, a material pouring coil (19) is fixedly installed on the outer surface of one side, close to each other, of the carbonization furnace (2) and the activation furnace (4), two ends of the material pouring coil (19) are communicated with the carbonization furnace (2) and the activation furnace (4) respectively, and a control valve is arranged on the material pouring coil (19).
2. A carbonization-activation dual-function consubstantial furnace for producing activated carbon and steam as claimed in claim 1, characterized in that the base (1) is provided with a baffle wheel (7) on the top, and the baffle wheels (7) are respectively connected with the side of the rolling ring (5).
3. A char-activating dual-function consubstantial furnace for the production of activated carbon and steam as claimed in claim 1, characterized in that said boiler (14) is provided with an exhaust gas pipe (18), and an exhaust gas purification device is connected to said exhaust gas pipe (18).
4. A carbonization-activation dual-function consubstantial furnace for producing activated carbon and steam as claimed in claim 1, characterized in that the outer surface of the activation furnace (4) is fixedly installed with an air suction pipe (11), and the air suction pipe (11) penetrates the inner wall of the activation furnace (4).
5. A carbonization-activation dual-function consubstantial furnace for producing activated carbon and steam as claimed in claim 1, characterized in that the outer surface of the sealing cover at the side far away from the activation furnace (4) is fixedly provided with a feed pipe (20) and a combustible gas pipe (16), respectively, and the end of the combustible gas pipe (16) far away from the sealing cover is communicated with the inside of the combustion furnace (12).
6. A carbonization-activation dual-function consubstantial furnace for producing activated carbon and steam as claimed in claim 1, characterized in that the steam pipe (17) is fixedly installed at the outlet end of the boiler (14), and the end of the steam pipe (17) far away from the boiler (14) is communicated with the inside of the activation furnace (4).
7. A carbonization-activation dual-function consubstantial furnace for producing activated carbon and steam as claimed in claim 1, characterized in that the surface of the sealing cover near the side of the activation furnace (4) is provided with a material outlet (23), and the material outlet (23) is communicated with the inside of the activation furnace (4); the surface of the heating bin (3) is provided with a hot air outlet (22), and the hot air outlet (22) is communicated with the inside of the heating chamber (21).
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| CN202022644749.3U CN213569550U (en) | 2020-11-16 | 2020-11-16 | Carbonization and activation dual-function consubstantial furnace for producing active carbon and steam |
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| CN202022644749.3U CN213569550U (en) | 2020-11-16 | 2020-11-16 | Carbonization and activation dual-function consubstantial furnace for producing active carbon and steam |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112250071A (en) * | 2020-11-16 | 2021-01-22 | 山东科能环保科技有限公司 | Carbonization and activation dual-function consubstantial furnace for producing active carbon and steam |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112250071A (en) * | 2020-11-16 | 2021-01-22 | 山东科能环保科技有限公司 | Carbonization and activation dual-function consubstantial furnace for producing active carbon and steam |
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