CN213538000U - Detection device used after shaft wheel quenching - Google Patents
Detection device used after shaft wheel quenching Download PDFInfo
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- CN213538000U CN213538000U CN202022636685.2U CN202022636685U CN213538000U CN 213538000 U CN213538000 U CN 213538000U CN 202022636685 U CN202022636685 U CN 202022636685U CN 213538000 U CN213538000 U CN 213538000U
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Abstract
A detection device used after the shaft wheel is quenched relates to the technical field of heat treatment processing, the utility model can detect whether the outer diameter of the shaft wheel is qualified or not through the outer diameter detection mechanism and the quenching detection mechanism when in use, and can detect whether the quenching effect is qualified or not through the quenching detection mechanism, so that the utility model has the effects of not only detecting the quenching effect, but also detecting whether the outer diameter is qualified or not, thereby achieving the purpose of increasing detection items, simultaneously, the working efficiency of the shaft wheel detection can be improved when in use through the arrangement of an IAI composite function electric cylinder (8), a wrapping tool electric cylinder (1) and an outer diameter part electronic measuring needle (16), the purpose of more efficient production can be realized, the manual use can be greatly reduced in the use process, thereby the effect of reducing the labor intensity of workers is achieved, and the like, is suitable for wide popularization and application.
Description
Technical Field
The utility model relates to a heat treatment process technical field, concretely relates to a detection device for after arbor wheel quenches.
Background
As is known, quenching of steel is a heat treatment process in which the steel is heated to a temperature above the critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), held for a period of time to austenitize all or part of it, and then rapidly cooled to a temperature below Ms (or isothermal near Ms) at a cooling rate greater than the critical cooling rate to effect martensite (or bainite) transformation. The solution treatment or heat treatment process with a rapid cooling process of materials such as aluminum alloys, copper alloys, titanium alloys, tempered glass, etc. is also generally called quenching.
The purpose of quenching is to transform the super-cooled austenite into martensite or bainite to obtain martensite or bainite structure, and then to improve the rigidity, hardness, wear resistance, fatigue strength, toughness and the like of the steel greatly by matching with tempering at different temperatures, thereby meeting different use requirements of various mechanical parts and tools. The special physical and chemical properties of ferromagnetism, corrosion resistance and the like of certain special steel can be met through quenching. During quenching, the metal workpiece is heated to a certain proper temperature and kept for a period of time, and then is immersed into a quenching medium for rapid cooling. Common quenching media are brine, water, mineral oil, air, and the like. The quenching can improve the hardness and the wear resistance of the metal workpiece, so the quenching method is widely used for various tools, dies, measuring tools and parts (such as gears, rollers, carburized parts and the like) with the required surface wear resistance. Through the matching of quenching and tempering at different temperatures, the strength, toughness reduction and fatigue strength of the metal can be greatly improved, and the matching (comprehensive mechanical properties) among the properties can be obtained to meet different use requirements. In addition, quenching can also make some special steel obtain certain physical and chemical properties, for example, quenching can make permanent magnet steel strengthen its ferromagnetism, stainless steel raise its corrosion resistance, etc. The quenching process is mainly used for steel parts. When the conventional steel is heated to a temperature higher than the critical temperature, the original structure at room temperature is completely or mostly transformed into austenite. The steel is then rapidly cooled by immersion in water or oil, and the austenite transforms to martensite. The martensite hardness is highest compared to other structures in steel. The rapid cooling during quenching can cause internal stress to be generated inside the workpiece, and when the internal stress is large to a certain degree, the workpiece can be distorted, deformed and even cracked, so that the size and the quenching effect of the quenched workpiece can be mostly detected. However, the use of the conventional quenching detection device has the following problems:
1. the working efficiency is low, and the workload of operators is large;
2. the dependence on manpower is high;
3. fewer items to detect, etc.
Therefore, how to provide a detection device for the axle wheel after quenching becomes a long-term technical demand of the technical personnel in the field.
Disclosure of Invention
For overcoming the not enough that exists among the background art, the utility model provides a detection device for after arbor wheel quenches, the utility model discloses an external diameter detection mechanism and quenching detection mechanism's setting not only makes the utility model discloses possess the effect that can detect quenching, but also can detect whether qualified effect of external diameter, reached the purpose that increases the detection project, make the utility model discloses an application range is wider etc.
In order to achieve the above purpose, the present invention adopts the following technical solutions:
a detection device used after the shaft wheel is quenched comprises an outer diameter detection mechanism, a quenching detection mechanism, a frame and an IAI compound function electric air cylinder, wherein a support frame is arranged on the right side of the upper surface of the frame, the quenching detection mechanism is arranged at the upper end of the support frame, at least three groups of shaft wheel fixing electric air cylinder assemblies are arranged on the frame on the left side of the support frame to form a quenching detection clamping assembly, a quenching detection material sensor is arranged on one group of the shaft wheel fixing electric air cylinder assemblies, the center of a tool wrapped in the quenching detection mechanism corresponds to the center of the quenching detection clamping assembly, an outer diameter detection mechanism is arranged on the frame on the left side of the shaft wheel fixing electric air cylinder assembly, at least three groups of fixed tools in the outer diameter detection mechanism are arranged on one group of the fixed tools, an outer diameter detection material sensor is arranged on the outer diameter part of the outer, the measuring head of the outer diameter part electronic measuring needle corresponds to a shaft wheel to be measured, an IAI composite function electric cylinder is arranged on the left side frame of the outer diameter detection mechanism, a fixed block is arranged at the front end of the IAI composite function electric cylinder, and an opening in the fixed block corresponds to the shaft wheel to be measured.
The detection device for the quenched arbor wheels is characterized in that the arbor wheel fixing electric air cylinder assemblies are arranged into three groups, and the three groups of arbor wheel fixing electric air cylinder assemblies are arranged in a triangular shape.
The detection device for the shaft wheel after quenching is characterized in that the three groups of fixed tools are arranged, and the three groups of fixed tools are arranged in a triangular shape.
The detection device for the quenched arbor wheel is characterized in that an opening which is sunken leftwards is formed in the right end face of the fixing block, and the opening is abutted to the outer edge face of the arbor wheel.
The detection device for the shaft wheel after quenching, the outer diameter detection mechanism comprises a spring tool, an outer diameter part electronic measuring needle and a fixed tool, the fixed tool is set into at least three groups, an outer diameter detection material sensor is arranged on one group of the fixed tool, the spring tool is arranged on any one side of the fixed tool, the right end of the spring tool is abutted to the outer diameter part electronic measuring needle, the left end of the spring tool is abutted to the outer surface of the shaft wheel, the outer diameter part electronic measuring needle is connected with a PLC control end through a wire, and the PLC control end is connected with an alarm through a wire.
The detection device for the quenched shaft wheel is characterized in that the bottom of the fixing tool is fixedly connected with the upper surface of the rack.
The quenching detection mechanism comprises a wrapping tool electric cylinder, a wrapping tool, a photoelectric sensor, a quenching detection material sensor, a shaft wheel fixing electric cylinder assembly, a light receiving amount display adjustable amplifier and a quenching detection setting adjusting button, the wrapping tool electric cylinder is arranged at the upper end of the support frame, the wrapping tool is arranged at the lower end of the wrapping tool electric cylinder, the wrapping tool is internally provided with the photoelectric sensor, the photoelectric sensor is connected with the light receiving amount display adjustable amplifier through a lead, the quenching detection setting adjusting button is arranged on the light receiving amount display adjustable amplifier, at least three groups of shaft wheel fixing electric cylinder assemblies are arranged on a rack below the wrapping tool, and the quenching detection material sensor is arranged on one group of shaft wheel fixing electric cylinder assemblies.
The detection device for the quenched arbor wheel is characterized in that a cushion block is arranged on a rack between the arbor wheel and the fixed electric cylinder assembly.
The detection device for the quenched arbor wheel is characterized in that an upward concave groove is formed in the lower end face of the wrapping tool, and the groove is matched with the upper end head of the arbor wheel.
Adopt technical scheme as above, the utility model discloses the superiority as follows has:
the utility model can detect whether the outer diameter of the shaft wheel is qualified or not through the outer diameter detection mechanism when in use through the arrangement of the outer diameter detection mechanism and the quenching detection mechanism, the quenching detection mechanism detects whether the quenching effect is qualified or not, so that the utility model not only can detect the quenching effect, but also can detect whether the outer diameter is qualified, thereby achieving the purpose of increasing the detection items of the utility model, widening the application range of the utility model, meanwhile, through the arrangement of the IAI composite function electric cylinder, the wrapping tool electric cylinder and the outer diameter part electronic measuring needle, the working efficiency of the shaft wheel detection can be improved when in use, the purpose of more efficient production can be realized, the manual use can be greatly reduced in the use process, thereby playing the role of reducing the labor intensity of workers and the like, and being suitable for large-scale popularization and application.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
FIG. 2 is a schematic structural view of a quenching detection mechanism of the present invention;
FIG. 3 is a schematic structural view of the middle and outer diameter detecting mechanism of the present invention;
in the figure: 1. wrapping the tool electric cylinder; 2. wrapping the tool; 3. a photosensor; 4. a support frame; 5. a quenching detection material sensor; 6. the shaft wheel fixes the electric air cylinder component; 7. a frame; 8. an IAI compound function electric cylinder; 9. an outer diameter detection material sensor; 10. a fixed block; 11. a shaft wheel; 12. a light receiving amount display adjustable amplifier; 13. setting an adjusting button for quenching detection; 14. cushion blocks; 15. a spring tool; 16. an outer diameter electronic probe; 17. and (5) fixing the tool.
Detailed Description
The present invention will be explained in more detail by the following examples, which are not intended to limit the scope of the invention;
it should be noted that the directions and positional relationships indicated by "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. used in describing the structure of the present invention are only for convenience of description and simplification of description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and thus, should not be construed as limiting the present invention.
The detection device used after the shaft wheel is quenched and described in the attached drawings 1-3 comprises an outer diameter detection mechanism, a quenching detection mechanism, a frame 7 and an IAI composite function electric cylinder 8, wherein a support frame 4 is arranged on the right side of the upper surface of the frame 7, the quenching detection mechanism is arranged at the upper end of the support frame 4, at least three groups of shaft wheel fixing electric cylinder assemblies 6 are arranged on the frame 7 on the left side of the support frame 4 to form a quenching detection clamping assembly, a quenching detection material sensor 5 is arranged on one group of shaft wheel fixing electric cylinder assemblies 6, in the implementation, the shaft wheel fixing electric cylinder assemblies 6 are arranged into three groups, the three groups of shaft wheel fixing electric cylinder assemblies 6 are arranged in a triangular shape, the center of a wrapping tool 2 in the quenching detection mechanism corresponds to the center of the quenching detection clamping assembly, the outer diameter detection mechanism is arranged on the frame 7 on the left side, fixed frock 17 in the external diameter detection mechanism sets up three groups at least, is equipped with the external diameter on one of them a set of fixed frock 17 and detects material sensor 9, during the implementation, fixed frock 17 sets up to three groups, and three fixed frock 17 of group are the triangle-shaped setting, and outer diameter portion electron survey needle 16 in the external diameter detection mechanism sets up in the arbitrary one side of fixed frock 17, the arbor wheel 11 that awaits measuring is corresponded to the gauge head of outer diameter portion electron survey needle 16, is equipped with IAI complex function electric cylinder 8 on the frame 7 of outer diameter detection mechanism left side the front end of IAI complex function electric cylinder 8 is equipped with fixed block 10, the arbor wheel 11 that awaits measuring is corresponded to the opening on the fixed block 10, the right-hand member face of fixed block 10 is equipped with the sunken opening left, the outer fringe face butt of opening and arbor wheel 11.
Further, as shown in fig. 3, the outer diameter detection mechanism includes a spring tool 15, an outer diameter electronic measuring pin 16 and a fixed tool 17, the bottom of the fixed tool 17 is fixedly connected with the upper surface of the frame 7, the fixed tool 17 is set into at least three groups, an outer diameter detection material sensor 9 is arranged on one group of the fixed tool 17, the spring tool 15 is arranged on any one side of the fixed tool 17, the right end of the spring tool 15 is abutted against the outer diameter electronic measuring pin 16, the left end of the spring tool 15 is abutted against the outer surface of the shaft wheel 11, the outer diameter electronic measuring pin 16 is connected with a PLC control end through a wire, and the PLC control end is connected with an alarm through a wire.
Further, as shown in fig. 2, the quenching detection mechanism includes a wrapping tool electric cylinder 1, a wrapping tool 2, a photoelectric sensor 3, a quenching detection material sensor 5, a shaft wheel fixing electric cylinder assembly 6, a light receiving amount display adjustable amplifier 12 and a quenching detection setting adjustment button 13, an upwardly concave groove is provided on the lower end surface of the wrapping tool 2, the groove is adapted to the upper end of a shaft wheel 11, the wrapping tool electric cylinder 1 is provided on the upper end of a support frame 4, the wrapping tool 2 is provided on the lower end of the wrapping tool electric cylinder 1, the photoelectric sensor 3 is provided in the wrapping tool 2, the photoelectric sensor 3 is connected to the light receiving amount display adjustable amplifier 12 through a wire, the quenching detection setting adjustment button 13 is provided on the light receiving amount display adjustable amplifier 12, at least three sets of shaft wheel fixing electric cylinder assemblies 6 are provided on a rack 7 below the wrapping tool 2, a quenching detection material sensor 5 is arranged on one group of the shaft wheel fixing electric cylinder components 6, and a cushion block 14 is arranged on a frame 7 between the shaft wheel fixing electric cylinder components 6.
The utility model discloses when concrete implementation, IAI complex function electric cylinder 8 can signal also can connect the signal, send out be position signal, the action signal that PLC gave is received. The outer diameter detection mechanism is used for measuring signals. The quenching detection mechanism is used for measuring signals and simultaneously drives the shaft wheel to fix the electric cylinder assembly 6 and the wrapping tool electric cylinder 1 to act. The PLC control module is used for receiving the sending signal and controlling the action.
The utility model discloses a theory of operation does: the IAI composite function electric cylinder 8 pushes the shaft wheel 11 to move forward, when the outer diameter is measured in the middle, the speed is slow, the movement stops, the middle reaches a set position, a position signal is sent to the PLC, and the measurement and the reception of the PLC signals are completed to move forward continuously.
When the utility model is used, firstly, the arbor 11 is placed on the upper surface of the frame 7, the IAI composite function electric cylinder 8 is started, the fixed block 10 is pushed by the front end of the IAI composite function electric cylinder 8, the fixed block 10 is abutted with the bottom of the outer surface of the arbor 11, the arbor 11 is pushed to move slowly, the arbor 11 reaches the outer diameter detection mechanism in the moving process, one side of the outer surface of the bottom of the arbor 11 is abutted with the fixed tool 17 by the arrangement of the spring tool 15, the other side pushes the spring tool 15 to move, the position sensing is carried out by the outer diameter detection material sensor 9, when the proper position is reached, the IAI composite function electric cylinder 8 is stopped, the spring tool 15 pushes the outer diameter electronic measuring needle 16 to carry out data measurement in the moving process, the measured data is transmitted into the PLC, the detection is carried out, the alarm is carried out when the wheel is unqualified, the wheel shaft 11 with, the inner part of the quenching detection mechanism is entered, the material sensor 5 is detected through quenching to determine that the material reaches a specified position, the shaft wheel fixing electric cylinder assembly 6 is started, the shaft wheel 11 is clamped in the middle of the shaft wheel fixing electric cylinder assembly 6, the center of the shaft wheel 11 and the center of the wrapping tool 2 are in the same vertical line, the wrapping tool electric cylinder 1 is started, the wrapping tool 2 is sleeved at the upper end of the shaft wheel 11 to perform quenching detection, the detection is performed through the photoelectric sensor 3, and the detection regulation and control are performed through the light receiving quantity display adjustable amplifier 12 and the quenching detection setting adjusting button 13.
The utility model has the advantages as follows:
the utility model can detect whether the outer diameter of the shaft wheel 11 is qualified or not through the arrangement of the outer diameter detection mechanism and the quenching detection mechanism when in use, the quenching detection mechanism detects whether the quenching effect is qualified or not, so that the utility model has the effects of not only detecting the quenching effect but also detecting the outer diameter, thereby achieving the purpose of increasing detection items and having wider application range, through the arrangement of the IAI composite function electric cylinder 8, the wrapping tool electric cylinder 1 and the shaft wheel fixing electric cylinder assembly 6, the working efficiency of the shaft wheel 11 detection can be improved when in use, the purpose of more efficient production of functions is achieved, the manual use can be greatly reduced in the use process, thereby playing the effect of reducing the labor intensity of workers and achieving the purpose of making the device more intelligent and the like.
The part of the utility model not detailed is prior art.
The embodiments selected for the purpose of disclosing the invention, are presently considered to be suitable, it being understood, however, that the invention is intended to cover all variations and modifications of the embodiments, which fall within the scope of the concept and invention.
Claims (9)
1. The utility model provides a detection device for after arbor wheel quenches, includes external diameter detection mechanism, quenching detection mechanism, frame (7) and IAI combined function electric cylinder (8), characterized by: a support frame (4) is arranged on the right side of the upper surface of the frame (7), a quenching detection mechanism is arranged at the upper end of the support frame (4), at least three groups of arbor wheel fixing electric cylinder assemblies (6) are arranged on the frame (7) on the left side of the support frame (4) to form a quenching detection clamping assembly, quenching detection material sensors (5) are arranged on one group of arbor wheel fixing electric cylinder assemblies (6), the center of a tool (2) wrapped in the quenching detection mechanism corresponds to the center of the quenching detection clamping assembly, an outer diameter detection mechanism is arranged on the frame (7) on the left side of the arbor wheel fixing electric cylinder assembly (6), at least three groups of fixing tools (17) in the outer diameter detection mechanism are arranged, outer diameter detection material sensors (9) are arranged on one group of the fixing tools (17), and an outer diameter part electronic measuring needle (16) in the outer diameter detection mechanism is arranged on any one side of the fixing tools (, the measuring head of the outer diameter part electronic measuring needle (16) corresponds to a shaft wheel (11) to be measured, an IAI composite function electric cylinder (8) is arranged on the left rack (7) of the outer diameter detection mechanism, a fixed block (10) is arranged at the front end of the IAI composite function electric cylinder (8), and an opening in the fixed block (10) corresponds to the shaft wheel (11) to be measured.
2. The apparatus as claimed in claim 1, wherein the apparatus comprises: the three groups of the shaft wheel fixing electric air cylinder assemblies (6) are arranged in a triangular mode.
3. The apparatus as claimed in claim 1, wherein the apparatus comprises: the three groups of fixed tools (17) are arranged, and the three groups of fixed tools (17) are arranged in a triangular shape.
4. The apparatus as claimed in claim 1, wherein the apparatus comprises: the right end face of the fixed block (10) is provided with an opening which is sunken leftwards, and the opening is abutted to the outer edge face of the shaft wheel (11).
5. The apparatus as claimed in claim 1, wherein the apparatus comprises: the outer diameter detection mechanism comprises a spring tool (15), an outer diameter part electronic measuring pin (16) and a fixed tool (17), wherein the fixed tool (17) is set into at least three groups, the spring tool (15) is arranged on any one side of the fixed tool (17), the right end of the spring tool (15) is abutted to the outer diameter part electronic measuring pin (16), the left end of the spring tool (15) is abutted to the outer surface of a shaft wheel (11), the outer diameter part electronic measuring pin (16) is connected with a PLC control end through a wire, and the PLC control end is connected with an alarm through a wire.
6. The apparatus as claimed in claim 5, wherein the apparatus further comprises: the bottom of the fixed tool (17) is fixedly connected with the upper surface of the rack (7).
7. The apparatus as claimed in claim 1, wherein the apparatus comprises: the quenching detection mechanism comprises a wrapping tool electric cylinder (1), a wrapping tool (2), a photoelectric sensor (3), a quenching detection material sensor (5), a shaft wheel fixing electric cylinder assembly (6), a light receiving amount display adjustable amplifier (12) and a quenching detection setting adjusting button (13), the wrapping tool electric cylinder (1) is arranged at the upper end of the support frame (4), a wrapping tool (2) is arranged at the lower end head of the wrapping tool electric cylinder (1), a photoelectric sensor (3) is arranged in the wrapping tool (2), the photoelectric sensor (3) is connected with a light receiving quantity display adjustable amplifier (12) through a lead, a quenching detection setting adjusting button (13) is arranged on the light receiving quantity display adjustable amplifier (12), at least three groups of shaft wheel fixing electric cylinder assemblies (6) are arranged on the rack (7) below the wrapping tool (2).
8. The apparatus as claimed in claim 7, wherein the apparatus further comprises: a cushion block (14) is arranged on the frame (7) between the shaft wheel fixing electric cylinder components (6).
9. The apparatus as claimed in claim 7, wherein the apparatus further comprises: the lower end face of the wrapping tool (2) is provided with an upward concave groove, and the groove is matched with the upper end head of the shaft wheel (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022636685.2U CN213538000U (en) | 2020-11-16 | 2020-11-16 | Detection device used after shaft wheel quenching |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022636685.2U CN213538000U (en) | 2020-11-16 | 2020-11-16 | Detection device used after shaft wheel quenching |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213538000U true CN213538000U (en) | 2021-06-25 |
Family
ID=76482039
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022636685.2U Active CN213538000U (en) | 2020-11-16 | 2020-11-16 | Detection device used after shaft wheel quenching |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213538000U (en) |
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2020
- 2020-11-16 CN CN202022636685.2U patent/CN213538000U/en active Active
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