CN202030785U - Cooling device applicable to double-frequency surface quenching unit - Google Patents
Cooling device applicable to double-frequency surface quenching unit Download PDFInfo
- Publication number
- CN202030785U CN202030785U CN2011200156223U CN201120015622U CN202030785U CN 202030785 U CN202030785 U CN 202030785U CN 2011200156223 U CN2011200156223 U CN 2011200156223U CN 201120015622 U CN201120015622 U CN 201120015622U CN 202030785 U CN202030785 U CN 202030785U
- Authority
- CN
- China
- Prior art keywords
- water
- wall
- water collector
- sealing plate
- jet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Heat Treatment Of Articles (AREA)
Abstract
The utility model relates to a cooling device applicable to a double-frequency surface quenching unit, which is sequentially connected with a water pond, a water supply pump, a control valve and a sprinkler by pipelines. A retractable water collector sleeve is sleeved on the outer side of the sprinkler, the sprinkler consists of an upper sealing plate, a mounting frame, an inner wall, an outer wall and a lower sealing plate which encircle to form a sealing cavity, spouts are uniformly distributed on the inner wall, a water pipe port is mounted on the outer wall, the mounting frame is mounted on the upper sealing plate, more than two cylinders are sequentially overlapped to form the retractable water collector sleeve, each two cylinders are clamped by the aid of inner buckles and outer buckles which are disposed at edges of the cylinders so as to form an integral structure, a water collecting tank is disposed below the retractable water collector sleeve and connected with the retractable water collector sleeve by a pipeline, and the water collecting tank is also connected onto the water pond by a pipeline. The cooling device applicable to a double-frequency surface quenching unit is simple in structure, convenient in use and remarkable in cooling effect, and has excellent use value.
Description
Technical field
The utility model relates to a kind of refrigerating unit that is applicable to double frequency hard surfacing device.
Background technology
Quenching technology is that steel is heated to the above a certain temperature of AC3 or AC1 point, keeps certain hour, then with suitable speed cooling obtain martensite and (or) thermal treatment process of bainite structure.The purpose of quenching is to improve hardness, intensity, wear resistance to satisfy the use properties of part.Quenching technology is most widely used, as instrument, measurer, mould, bearing, spring and automobile, tractor, diesel engine, machining lathe, pneumatic tool, roll etc.Quenching temperature is determined according to composition, tissue and the different performance requriementss of steel.Hypoeutectoid steel is AC3+(30～50 ℃); Eutectoid steel and hypereutectoid steel are AC1+(30～50 ℃).So both guarantee abundant austenitizing, kept the tiny of austenite crystal again.The quenching temperature of hypereutectoid steel generally is recommended as AC1+(30～50 ℃).In actual production, also according to circumstances suitably improve about 20 ℃.At this temperature range internal heating, it is organized as the austenite and the tiny equally distributed undissolved carbide of part of small grains.Outside the quenching after depolarization minority residual austenite, it is organized as equally distributed tiny carbide particle on the plate martensite matrix.Like this organize hardness height, wear resistance good, and fragility is less relatively.When in production practice, selecting the quenching temperature of workpiece, except observing above-mentioned rule, also to consider all multifactor influences such as chemical ingredients, technical requirements, size shape, original structure and heating installation, heat-eliminating medium of workpiece, Heating temperature is suitably adjusted.All finish structural transformation, carbide dissolving and austenitic homogenization of composition for each several part inside and outside making workpiece, just must be incubated certain hour at quenching temperature.Workpiece carries out the employed medium of quench cooled and is called quenching medium (or quenchant).The condition that the ideal quenchant should possess is to make workpiece can quench into martensite, unlikelyly again causes too big quenching stress.Quenchant commonly used has water, the aqueous solution, mineral oil, fused salt, molten alkali etc.Water is the stronger quenchant of cooling power.The source is wide, price is low, water is in the steam film stage, cools off soon inadequately, can form " soft spots "; Water is in boiling stage, cools off too soon, easily makes the martensitic transformation excessive velocities and produces very big internal stress, causes workpiece deformation even cracking.When water temperature raises, contain in the water and sneak into insoluble impurity (as oil, soap, mud etc.) in more gas or the water, all can significantly reduce its cooling power.Therefore water is applicable to that sectional dimension is little, the quench cooled of the carbon steel workpiece of simple shape.
The hard surfacing principle is that workpiece is placed in the inductor block of using the hollow copper tubing coiled, after feeding power frequency, intermediate frequency or high-frequency alternating current, the strong flux of polarization instantaneous variation in coil, heated materials such as metal are placed in coil, flux will connect whole heated material, the direction inner opposite with heating current at heated material produces very big eddy current, because the resistance in the heated material produces joule heating, the temperature of material self risen rapidly.Workpiece surface form same frequency induced current, piece surface is heated water spray cooling (or oil quenching) immediately after (800～1000 degree that can heat up in several seconds, heart portion is still near room temperature) rapidly, the workpiece surface layer is hardened.Frequency is selected in requirement according to thermal treatment and heat penetration, and the degree of depth of the high more heating of frequency is shallow more.Ratio-frequency heating generally is used for the heating of middle-size and small-size part, as fine module gear and medium and small axial workpiece etc.Heating in medium frequency generally is used for the gear heating of big axle class of diameter and big-and-middle modulus.The power frequency heating generally is used for the diathermanous of large-size part, for example the hard surfacing of the roll more than the diameter 300mm.
There is a good problem to study to be now, which kind of device realizes the hard surfacing of roll with, and obtain best effect.
Summary of the invention
The utility model provides and is to provide a kind of refrigerating unit that is applicable to double frequency hard surfacing device, thereby solves the surface-cooled problem that realizes roll.
The technical scheme that its technical problem that solves the utility model adopts is: a kind of refrigerating unit that is applicable to double frequency hard surfacing device, it is connected with the pond in turn by pipeline, working shaft, control valve and water-jet 32, be with a telescopic water collector cover on the outside of described water-jet, described water-jet is by upper sealing plate, erecting frame, inwall, outer wall and following shrouding surround a sealed cavity, on described inwall all be distributed with spout hole, on described outer wall, waterpipe jointing is installed, on the described upper sealing plate erecting frame is installed, described telescopic water collector cover is superposeed successively by plural right cylinder and forms, inner becket that is provided with by the edge of right cylinder own between described two right cylinders and outer latch closure clamping form integral structure, the below of described telescopic water collector cover is provided with header tank, and by pipe connection, described header tank by pipe connection on the pond.
The hole heart of described spout hole is the intersection point of two groups of parallel lines, and the scope of the angle of cut θ of two groups of parallel lines is 60 ~ 90 °.
The utility model is simple in structure, and is easy to use, and cooling performance is obvious.
Description of drawings
Fig. 1 is a scheme of installation of the present utility model.
Fig. 2 is the sectional view sketch of the utility model water-jet.
Fig. 3 is the telescopic water collector sketch of the utility model.
Fig. 4 is the I enlarged view of Fig. 3.
Among the figure: 2, following thimble; 3, water cooler; 4, following mobile platform; 5, roll; 6, induction heating device; 7, pillar guide rail; 32, water-jet; 33, header tank; 34, control valve; 35, working shaft; 36, pond; 321, spout hole; 322, upper sealing plate; 323, erecting frame; 324, inwall; 325, outer wall; 326, following shrouding; 327, waterpipe jointing; 311, right cylinder; 312, inner becket; 313, outer latch closure.
Embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
A kind of refrigerating unit that is applicable to double frequency hard surfacing device shown in Fig. 1 ~ 3, it is connected with pond 36 in turn by pipeline, working shaft 35, control valve 34 and water-jet 32, be with a telescopic water collector cover 31 on the outside of described water-jet 32, described water-jet 32 is by upper sealing plate 322, erecting frame 323, inwall (324), outer wall 325 and following shrouding 326 surround a sealed cavity, on described inwall 324 all be distributed with spout hole 321, the hole heart of described spout hole 321 is intersection points of two groups of parallel lines, the scope of the angle of cut θ of two groups of parallel lines is 60 ~ 90 °, on described outer wall 325, waterpipe jointing 327 is installed, on the described upper sealing plate 322 erecting frame 323 is installed, described telescopic water collector cover 31 is superposeed successively by plural right cylinder 311 and forms, the inner becket 312 and the outer latch closure 313 clampings formation integral structure that are provided with by right cylinder 311 edges own between described two right cylinders 311, the below of described telescopic water collector cover 31 is provided with header tank 33, and by pipe connection, described header tank 33 by pipe connection on pond 36.
When this refrigerating unit is in running order, working shaft 35 operations 36 suctions from the pond, control valve 34 is opened, the heating surface of water-jet 32 water spray cooling rolls 5, telescopic water collector 31 is collected hot water and is sent header tank 33 back to, flows into pond 36 again, and water is recycled.
When concrete the use, this water-jet 32 and telescopic water collector cover 31 are fixedly mounted on the mobile platform 4, header tank 33 is arranged on the below of telescopic water collector cover 31, the top of telescopic water collector cover and water-jet then is provided with induction heating device 6, roll 5 is firm between last thimble and following thimble 2 by the top, telescopic water collector cover, water-jet and induction heating device 6 be all empty, and to be enclosed within the quenching cylinder of roll outer and move up and down along pillar guide rail 7 with mobile platform 9 down, and roll 5 is walked wherein and telescopic water collector and the coaxial installation of water-jet; This installs when in running order, when double frequency hard surfacing device is worked, and roll 5 rotations, induction heating device 6 is to its surface heating and upwards slowly move, and simultaneously, refrigerating unit also upwards slowly moves synchronously, and the surface that the water spray cooling has been heated makes its quenching.(in conjunction with shown in Figure 1).
Claims (2)
1. refrigerating unit that is applicable to double frequency hard surfacing device, it is characterized in that: described refrigerating unit is connected with pond (36) in turn by pipeline, working shaft (35), control valve (34) and water-jet (32), be with a telescopic water collector cover (31) on the outside of described water-jet (32), described water-jet (32) is by upper sealing plate (322), erecting frame (323), inwall (324), outer wall (325) and following shrouding (326) surround a sealed cavity, described inwall (324) go up all be distributed with spout hole (321), waterpipe jointing (327) is installed on described outer wall (325), erecting frame (323) is installed on the described upper sealing plate (322), described telescopic water collector cover (31) is superposeed successively by plural right cylinder (311) and forms, form integral structure by right cylinder (311) inner becket (312) that edge own was provided with and outer latch closure (313) clamping between described two right cylinders (311), the below of described telescopic water collector cover (31) is provided with header tank (33), and by pipe connection, described header tank (33) by pipe connection on pond (36).
2. the refrigerating unit that is applicable to double frequency hard surfacing device according to claim 1 is characterized in that: the hole heart of described spout hole (321) is the intersection point of two groups of parallel lines, and the scope of the angle of cut θ of two groups of parallel lines is 60 ~ 90 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200156223U CN202030785U (en) | 2011-01-19 | 2011-01-19 | Cooling device applicable to double-frequency surface quenching unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011200156223U CN202030785U (en) | 2011-01-19 | 2011-01-19 | Cooling device applicable to double-frequency surface quenching unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202030785U true CN202030785U (en) | 2011-11-09 |
Family
ID=44893090
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011200156223U Expired - Fee Related CN202030785U (en) | 2011-01-19 | 2011-01-19 | Cooling device applicable to double-frequency surface quenching unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202030785U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103981349A (en) * | 2014-04-25 | 2014-08-13 | 上海景洲环境设备工程有限公司 | Cooling water circulation system of thermal forming production line for automobile |
| CN104846169A (en) * | 2015-06-10 | 2015-08-19 | 唐山市裕龙冶金轧辊有限公司 | Roller spray quenching equipment |
| CN107674961A (en) * | 2017-10-20 | 2018-02-09 | 中国铁道科学研究院金属及化学研究所 | A kind of suspended rail flash butt welding intermediate frequency heat treatment mechanism |
| CN107723450A (en) * | 2017-10-19 | 2018-02-23 | 绍兴柯桥韩玉电子科技有限公司 | A kind of adjustable semi-automatic automobile shafts class quenching unit |
| US11492680B2 (en) | 2020-07-14 | 2022-11-08 | Northeastern University | Water spray system for heat treatment of metal plate strips and control method |
-
2011
- 2011-01-19 CN CN2011200156223U patent/CN202030785U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103981349A (en) * | 2014-04-25 | 2014-08-13 | 上海景洲环境设备工程有限公司 | Cooling water circulation system of thermal forming production line for automobile |
| CN103981349B (en) * | 2014-04-25 | 2016-08-24 | 上海景洲环境设备工程有限公司 | Automobile thermoforming production line cooling water recirculation system |
| CN104846169A (en) * | 2015-06-10 | 2015-08-19 | 唐山市裕龙冶金轧辊有限公司 | Roller spray quenching equipment |
| CN107723450A (en) * | 2017-10-19 | 2018-02-23 | 绍兴柯桥韩玉电子科技有限公司 | A kind of adjustable semi-automatic automobile shafts class quenching unit |
| CN107674961A (en) * | 2017-10-20 | 2018-02-09 | 中国铁道科学研究院金属及化学研究所 | A kind of suspended rail flash butt welding intermediate frequency heat treatment mechanism |
| US11492680B2 (en) | 2020-07-14 | 2022-11-08 | Northeastern University | Water spray system for heat treatment of metal plate strips and control method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN202030785U (en) | Cooling device applicable to double-frequency surface quenching unit | |
| CN102108433B (en) | Method for quenching bearing steel | |
| CN102851613B (en) | A kind of low-cost and high-performance marine riser hot-rolled steel sheet and production method thereof | |
| CN101481995A (en) | High steel level petroleum casing pipe and oil pipe manufacturing process | |
| CN103243275B (en) | Preparation method of bainite/martensite/austenite composite high-strength steel | |
| CN203229559U (en) | Supporting roller diathermic type power frequency induction quenching machine tool | |
| CN100584962C (en) | Bainite auctile iron isothermal quenching technology | |
| CN108239720B (en) | A kind of X80 steel, X80 steel plate and its preparation method of threeway | |
| CN107988548A (en) | A kind of X80 Pipeline Steel Plates and its production method for adapting to low temperature Naked dew environment | |
| CN103114191A (en) | High-frequency quenching special machine tool for inner wall of thin-wall long pipe | |
| CN102071289A (en) | Double-frequency surface quenching device | |
| CN102443691B (en) | Steel tube as well as processing method and processing equipment for steel tube | |
| CN102953013A (en) | Preparation technology of die steel for hot-forging die and die-casting die | |
| CN204039435U (en) | A kind of positioning tool for shift fork class workpiece high-frequency induction hardening | |
| CN103866185B (en) | A kind of preparation method of online manufacture low cost superfine crystal particle transformation induced plasticity steel seamless tube | |
| CN106244785A (en) | A kind of quenching unit for thrust wheel of digging machine shaft head and technique thereof | |
| CN202072722U (en) | Mid-frequency induction hardening device for roller | |
| CN1809648B (en) | Steel product excellent in characteristics of resistance to fatigue crack extension and method for production thereof | |
| CN101187294A (en) | Super H grade pumping rod | |
| CN103894778B (en) | Mining oil cylinder undergauge reproduces manufacturing process | |
| CN202030800U (en) | Double-frequency surface hardening device | |
| CN103409600B (en) | Workpiece quenching lathe and quenching method thereof | |
| CN108728613A (en) | Air cooling equipment after a kind of quenching based on dustless cooling technology | |
| CN213012980U (en) | Quenching cooling device for working roll of eighteen-high rolling mill during heat treatment | |
| Wang et al. | Research on welding heat affected zone of pipeline steel in high heat input welding |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: YIZHONG GROUP CHANGZHOU CHINA METALLURGICAL ROLL C Free format text: FORMER NAME: CHANGZHOU HUAYE ROLL CO., LTD. |
|
| CP03 | Change of name, title or address |
Address after: 213133 Jiangsu province Changzhou City New District Airport Industrial Park Wang Cai Road No. 11 Patentee after: CHINA FIRST HEAVY INDUSTRIES GROUP HUAYE ROLLER CO., LTD. Address before: 213000 Xinbei Airport Industrial Park, Jiangsu, Changzhou Patentee before: Changzhou Huaye Roll Co., Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 213133 Jiangsu province Changzhou City New District Airport Industrial Park Wang Cai Road No. 11 Patentee after: A heavy group, Changzhou Huaye roll, Limited by Share Ltd Address before: 213133 Jiangsu province Changzhou City New District Airport Industrial Park Wang Cai Road No. 11 Patentee before: CHINA FIRST HEAVY INDUSTRIES GROUP HUAYE ROLLER CO., LTD. |
|
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20111109 Termination date: 20180119 |