CN220056940U - Quenching device for transmission shaft - Google Patents
Quenching device for transmission shaft Download PDFInfo
- Publication number
- CN220056940U CN220056940U CN202321676190.XU CN202321676190U CN220056940U CN 220056940 U CN220056940 U CN 220056940U CN 202321676190 U CN202321676190 U CN 202321676190U CN 220056940 U CN220056940 U CN 220056940U
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- CN
- China
- Prior art keywords
- quenching
- fixedly connected
- threaded rod
- cooling
- motor
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- 238000010791 quenching Methods 0.000 title claims abstract description 66
- 230000000171 quenching effect Effects 0.000 title claims abstract description 62
- 230000005540 biological transmission Effects 0.000 title claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 45
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 description 10
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 3
- 229910000734 martensite Inorganic materials 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000005307 ferromagnetism Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Heat Treatment Of Articles (AREA)
Abstract
The utility model discloses a quenching device for a transmission shaft, which belongs to the technical field of transmission shafts and comprises a workbench and a quenching bin, wherein the quenching bin is arranged on the surface of the workbench, the surface of the workbench is also provided with a protection box, a motor is arranged in the protection box, one side of the motor is provided with a bidirectional threaded rod, the bidirectional threaded rod is arranged in a chute, the chute is arranged in the side wall of the quenching bin, a slide block is arranged in the chute, the quenching bin, the motor, the bidirectional threaded rod, the chute, the slide block, a cooling ring, a rotating rod, a cooling head, an infrared sensor and a processor are arranged in the chute, the quenching device is controlled by the processor, the motor rotates the bidirectional threaded rod to move the cooling ring to the position of a workpiece through the infrared sensor, and the rotating rod rotates the workpiece, so that the quenching quality can be effectively improved, the labor intensity of workers is reduced, and the working efficiency is improved.
Description
Technical Field
The utility model belongs to the technical field of transmission shafts, and particularly relates to a quenching device for a transmission shaft.
Background
Quenching is a heat treatment process in which steel is heated to a temperature above a critical temperature Ac3 (hypoeutectoid steel) or Ac1 (hypereutectoid steel), kept for a period of time to fully or partially austenitize it, and then rapidly cooled to below Ms (or isothermal near Ms) at a cooling rate greater than the critical cooling rate to undergo martensitic (or bainitic) transformation. The solution treatment or heat treatment process with rapid cooling process of materials such as aluminum alloy, copper alloy, titanium alloy, toughened glass and the like is also commonly called quenching, wherein the quenching aims to make supercooled austenite undergo martensitic or bainitic transformation to obtain a martensitic or bainitic structure, and then tempering at different temperatures is matched to greatly improve the strength, hardness, wear resistance, fatigue strength, toughness and the like of steel, thereby meeting different use requirements of various mechanical parts and tools. The special physical and chemical properties such as ferromagnetism, corrosion resistance and the like of certain special steels can be met through quenching, and the quenching machine tool is generally referred to as machine tool equipment for quenching process by using an induction heating power supply as the name implies. Wherein quenching is an important process in the manufacturing process of the transmission shaft.
When the existing transmission shaft quenching device is used for machining, because the transmission shaft is a special-shaped metal component, the positioning is inaccurate due to the fact that workpieces are clamped manually, the quenching cooling head is difficult to align with the metal component, the quenching efficiency is affected, and the safety coefficient is low.
Disclosure of Invention
The utility model aims to provide a quenching device for a transmission shaft, which solves the problems that in the prior art, a workpiece is clamped manually, positioning is inaccurate, a quenching cooling head is difficult to align with a metal component, quenching efficiency is affected, and safety coefficient is low.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a be used for transmission shaft guenching unit, includes workstation and quenching storehouse, the workstation surface is located in the quenching storehouse, the workstation surface still is equipped with the guard box, the inside motor that is equipped with of guard box, motor one side is equipped with two-way threaded rod, inside the spout was located to two-way threaded rod, inside quenching storehouse lateral wall was located to the spout, the inside slider that is equipped with of spout, two-way threaded rod also locates inside the slider, slider one side is equipped with the cooling collar, the cooling collar surface is equipped with the cooling head, the cooling head is equipped with a plurality of, the cooling collar bottom is equipped with the pulley, the workstation surface is equipped with electronic slip table, electronic slip table surface is equipped with the dwang, the dwang is equipped with two, dwang one side is equipped with the centre gripping head, quenching storehouse inside lateral wall is equipped with infrared sensor, infrared sensor is equipped with a plurality ofly, the quenching storehouse surface is equipped with the treater.
Preferably, the quenching bin is fixedly connected to the surface of the workbench, and the surface of the workbench is also fixedly connected with a protection box.
Preferably, the inside fixedly connected with motor of guard box, motor output one side fixedly connected with two-way threaded rod, two-way threaded rod rotates to be connected in the spout inside, the spout is fixed to be seted up in quenching storehouse lateral wall inside, the inside sliding connection of spout has the slider, two-way threaded rod also threaded connection is inside the slider.
Preferably, one side of the sliding block is fixedly connected with a cooling ring, the surface of the cooling ring is fixedly connected with a cooling head, and the bottom of the cooling ring is fixedly connected with a pulley.
Preferably, the surface of the workbench is fixedly connected with an electric sliding table, the surface of the electric sliding table is slidably connected with a rotating rod, and one side of the rotating rod is rotatably connected with a clamping head.
Preferably, the infrared sensor is embedded in the inner side wall of the quenching bin, the processor is fixedly connected with the outer surface of the quenching bin, the processor is electrically connected with the infrared sensor, the processor is electrically connected with the motor, and the processor is electrically connected with the electric sliding table.
Compared with the prior art, the utility model has the beneficial effects that:
1. through quenching storehouse, motor, two-way threaded rod, spout, slider, cooling ring, dwang, cooling head, infrared sensor and treater that are equipped with, only need the treater control, through infrared sensor location, the motor rotates two-way threaded rod and removes cooling ring to work piece position, and the dwang rotates the work piece, can carry out accurate and even quenching process to it and effectively promoted quenching quality, reduced workman intensity of labour, promoted work efficiency.
2. Through electronic slip table, dwang and the gripping head that are equipped with, the fixed of its transmission shaft of processor control need not manual centre gripping transmission shaft, and the workman can be at quenching storehouse external operation, has reduced the probability of occurrence of incident, has promoted the security performance of this device.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic top view of the present utility model;
FIG. 3 is a schematic view of the internal structure of the present utility model;
fig. 4 is a schematic diagram of an infrared sensing positioning structure according to the present utility model.
In the figure: 1. a work table; 2. quenching bin; 3. a protection box; 4. a motor; 5. a two-way threaded rod; 6. a chute; 7. a slide block; 8. a cooling ring; 9. a cooling head; 10. a pulley; 11. an electric sliding table; 12. a rotating lever; 13. a clamping head; 14. an infrared sensor; 15. a processor.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a be used for transmission shaft guenching unit, including workstation 1 and quenching storehouse 2, quenching storehouse 2 locates workstation 1 surface, workstation 1 surface still is equipped with guard box 3, guard box 3 inside is equipped with motor 4, motor 4 one side is equipped with two-way threaded rod 5, inside spout 6 is located to two-way threaded rod 5, inside quenching storehouse 2 lateral wall is located to spout 6, inside slider 7 that is equipped with of spout 6, slider 7 is also located to two-way threaded rod 5 inside, slider 7 one side is equipped with cooling ring 8, cooling ring 8 surface is equipped with cooling head 9, cooling head 9 is equipped with a plurality of, cooling ring 8 bottom is equipped with pulley 10, workstation 1 surface is equipped with electronic slip table 11, electronic slip table 11 surface is equipped with dwang 12, dwang 12 is equipped with two, dwang 12 one side is equipped with centre gripping head 13, quenching storehouse 2 inside lateral wall is equipped with infrared sensor 14, infrared sensor 14 is equipped with a plurality of, quenching storehouse 2 surface is equipped with treater 15.
Specifically, quench bin 2 fixedly connected with workstation 1 surface, workstation 1 surface still fixedly connected with guard box 3, guard box 3 inside fixedly connected with motor 4, motor 4 output one side fixedly connected with bi-directional threaded rod 5, bi-directional threaded rod 5 rotates and connects in spout 6 inside, spout 6 is fixed to be seted up in quench bin 2 lateral wall inside, spout 6 inside sliding connection has slider 7, bi-directional threaded rod 5 also threaded connection is inside slider 7, slider 7 one side fixedly connected with cooling coil 8, cooling coil 8 fixedly connected with cooling head 9, cooling coil 8 bottom fixedly connected with pulley 10, workstation 1 surface fixedly connected with electric slipway 11, electric slipway 11 surface sliding connection has dwang 12, dwang 12 one side rotates and is connected with clamping head 13, quench bin 2 inside lateral wall inlays and is equipped with infrared sensor 14, quench bin 2 surface fixedly connected with treater 15, treater 15 and infrared sensor 14 electric connection, treater 15 and motor 4 electric connection, treater 15 and electric slipway 11 electric connection.
In this embodiment, before the quenching process is performed on the driving shaft, the size model of the driving shaft needs to be confirmed, the rotating rod 12 on the surface of the electric sliding table 11 is controlled by the processor 15 to drive the clamping head 13 to clamp the driving shaft accurately, meanwhile, the plurality of groups of infrared sensors 14 in the quenching bin 2 are continuously monitored, and the position data of the driving shaft is transmitted to the processor 15, the processor 15 starts the motor 4 to rotate the bidirectional threaded rod 5, the sliding block 7 moves in the sliding groove 6, finally, the two cooling rings 8 are driven to move to the position of the driving shaft, after the plurality of cooling heads 9 on the surface of the cooling rings 8 are started, the motor 4 is controlled to reciprocate on the surface of the driving shaft, meanwhile, the processor 15 is used for controlling the rotating rod 12 to drive the clamping head 13 to rotate in the quenching bin 2, 360-degree rotation in the quenching process of the driving shaft is achieved, manual labor is not needed in the whole process, only by controlling through the processor 15, the positioning of the infrared sensors 14 is needed, the motor 4 rotates the cooling rings 8 to move to the workpiece position, the rotating rod 12 rotates the workpiece, the workpiece can be accurately and uniformly quenched, the working procedure is effectively improved, the labor intensity of workers is reduced, the work is improved, the work efficiency is improved, meanwhile, the working efficiency is improved, the electric sliding table 11 is improved, the safety and the safety of the workers can be improved, the safety of the workers can be controlled by the rotating the driving the sliding table is controlled by the rotating rod through the rotating rod 12, and the clamping heads through the clamping heads, and the clamping device is controlled by the safety device.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a be used for transmission shaft guenching unit, includes workstation (1) and quenching storehouse (2), its characterized in that: the quenching bin (2) is arranged on the surface of the workbench (1), the surface of the workbench (1) is further provided with a protection box (3), a motor (4) is arranged inside the protection box (3), one side of the motor (4) is provided with a bidirectional threaded rod (5), the bidirectional threaded rod (5) is arranged inside a sliding groove (6), the sliding groove (6) is arranged inside the side wall of the quenching bin (2), a sliding block (7) is arranged inside the sliding groove (6), the bidirectional threaded rod (5) is also arranged inside the sliding block (7), one side of the sliding block (7) is provided with a cooling ring (8), the surface of the cooling ring (8) is provided with a cooling head (9), the cooling head (9) is provided with a plurality of cooling rings (8), the surface of the workbench (1) is provided with an electric sliding table (11), the surface of the electric sliding table (11) is provided with a rotating rod (12), the rotating rod (12) is provided with two side walls, one side of the rotating rod (12) is provided with a clamping head (13), the inner side wall of the quenching bin (2) is provided with an infrared sensor (14), and the outer surface of the quenching bin (2) is provided with a plurality of infrared sensors (14).
2. A quenching apparatus for a drive shaft as defined in claim 1, wherein: the quenching bin (2) is fixedly connected to the surface of the workbench (1), and the surface of the workbench (1) is fixedly connected with a protection box (3).
3. A quenching apparatus for a drive shaft as defined in claim 1, wherein: the novel quenching device is characterized in that a motor (4) is fixedly connected to the inside of the protection box (3), a bidirectional threaded rod (5) is fixedly connected to one side of the output end of the motor (4), the bidirectional threaded rod (5) is rotationally connected to the inside of the sliding groove (6), the sliding groove (6) is fixedly arranged inside the side wall of the quenching bin (2), a sliding block (7) is slidingly connected to the inside of the sliding groove (6), and the bidirectional threaded rod (5) is also in threaded connection with the inside of the sliding block (7).
4. A quenching apparatus for a drive shaft as defined in claim 1, wherein: the cooling device is characterized in that a cooling ring (8) is fixedly connected to one side of the sliding block (7), a cooling head (9) is fixedly connected to the surface of the cooling ring (8), and a pulley (10) is fixedly connected to the bottom of the cooling ring (8).
5. A quenching apparatus for a drive shaft as defined in claim 1, wherein: the surface of the workbench (1) is fixedly connected with an electric sliding table (11), the surface of the electric sliding table (11) is connected with a rotating rod (12) in a sliding manner, and one side of the rotating rod (12) is rotationally connected with a clamping head (13).
6. A quenching apparatus for a drive shaft as defined in claim 1, wherein: the novel quenching device is characterized in that an infrared sensor (14) is embedded in the inner side wall of the quenching bin (2), a processor (15) is fixedly connected to the outer surface of the quenching bin (2), the processor (15) is electrically connected with the infrared sensor (14), the processor (15) is electrically connected with the motor (4), and the processor (15) is electrically connected with the electric sliding table (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321676190.XU CN220056940U (en) | 2023-06-29 | 2023-06-29 | Quenching device for transmission shaft |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321676190.XU CN220056940U (en) | 2023-06-29 | 2023-06-29 | Quenching device for transmission shaft |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220056940U true CN220056940U (en) | 2023-11-21 |
Family
ID=88784903
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321676190.XU Active CN220056940U (en) | 2023-06-29 | 2023-06-29 | Quenching device for transmission shaft |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220056940U (en) |
-
2023
- 2023-06-29 CN CN202321676190.XU patent/CN220056940U/en active Active
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| GR01 | Patent grant |