CN213415308U - Special inspection robot for mining belt conveyor - Google Patents
Special inspection robot for mining belt conveyor Download PDFInfo
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- CN213415308U CN213415308U CN202021259663.2U CN202021259663U CN213415308U CN 213415308 U CN213415308 U CN 213415308U CN 202021259663 U CN202021259663 U CN 202021259663U CN 213415308 U CN213415308 U CN 213415308U
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- belt conveyor
- mining belt
- control
- mounting
- controller
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Abstract
The utility model discloses a special inspection robot for a mining belt conveyor, which comprises a mounting rack, an inspection mechanism fixedly arranged at the bottom of the mounting rack and a control mechanism electrically connected with the inspection mechanism; patrol and examine the mechanism and include guide rail, sliding seat, motor, crawl wheel, pole setting, join in marriage dress seat and camera. The utility model discloses, it is when monitoring the working condition of mining belt conveyor unusual, can send the chimes of doom and inform the staff in time to handle mining belt conveyor's unusual, thereby guarantee that mining belt conveyor can in time be maintained when work is unusual, and then guarantee the orderly production of mine, thereby improve work efficiency, it can carry out comprehensive control to mining belt conveyor simultaneously, can solve the problem that the control blind area appears mining belt conveyor among the prior art, in addition, can be applicable to and install the control to mining belt conveyor in the tunnel of difference, the practicality is better.
Description
Technical Field
The utility model relates to the technical field of robot, specifically be a mining belt conveyor special use patrols and examines robot.
Background
Generally, a monitoring camera is directly adopted to monitor the mining belt conveyor in the prior art, when the working condition of the mining belt conveyor is monitored to be abnormal, the monitoring camera cannot send out an alarm to inform a worker to timely handle the abnormity of the mining belt conveyor, so that the mining belt conveyor cannot be maintained timely when the working is abnormal, the orderly production of a mine is difficult to guarantee, the working efficiency is influenced, meanwhile, the mining belt conveyor cannot be comprehensively monitored, the problem of a monitoring blind area exists, in addition, the monitoring camera cannot be suitable for being installed in different roadways to monitor the mining belt conveyor without being matched with support installation, and the practicability is poor.
Therefore, the inspection robot special for the mining belt conveyor is provided.
Disclosure of Invention
An object of the utility model is to provide a mining belt conveyor special use patrols and examines robot, it is when monitoring the operational aspect of mining belt conveyor unusual, can send the chimes of doom and inform the staff in time to the unusual processing of mining belt conveyor, thereby guarantee that mining belt conveyor can obtain in time maintaining when work is unusual, and then guarantee the orderly production of mine, thereby improve work efficiency, it can carry out comprehensive control to mining belt conveyor simultaneously, can solve the problem that the control blind area appears to mining belt conveyor among the prior art, in addition, can be applicable to and monitor mining belt conveyor in the tunnel of difference, the practicality is better, in order to solve the problem that proposes in the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a special inspection robot for a mining belt conveyor comprises a mounting frame, an inspection mechanism fixedly mounted at the bottom of the mounting frame, and a control mechanism electrically connected with the inspection mechanism;
the inspection mechanism comprises a guide rail, a sliding seat, a motor, climbing wheels, an upright rod, an assembly seat and a camera, wherein the guide rail is fixedly installed at the bottom of the installation frame, the sliding seat is installed on the guide rail in a sliding manner, the motor is fixedly installed inside one side part of the sliding seat, the climbing wheels are fixedly installed at the end parts of rotating shafts of the motor, the wheel surfaces of the climbing wheels are attached to the side surfaces of the guide rail, the upright rod is vertically and fixedly installed at the bottom of the sliding seat, the assembly seat is fixedly installed at the bottom end of the upright rod, and the camera is fixedly installed at the bottom of the assembly seat;
control mechanism includes the box body, joins in marriage dress board, controller, touch-control display screen and alarm, a side of box body is open structure, join in marriage dress board fixed mounting in the box body is on open structure's a side, controller fixed mounting be in the inside of box body, just the control output of controller still through the control line respectively with the motor with the automatically controlled end electric connection of camera, the touch-control display screen with the equal fixed mounting of alarm the box body dorsad on a side of joining in marriage dress board, the touch-control display screen pass through the data line with the two-way electric connection of controller, the automatically controlled end of alarm pass through the control line with the control output electric connection of controller.
Preferably, the inspection mechanism still includes L shape connecting rod and light, L shape connecting rod is vertical and install fixedly the sliding seat is kept away from on the side of motor, light fixed mounting be in the bottom tip of L shape connecting rod, just the automatically controlled end of light still through the control line with the control output electric connection of controller.
Preferably, control mechanism still includes bracing piece and status indicator lamp, the bracing piece is vertical and install fixedly the top of box body, status indicator lamp fixed mounting be in the upper end tip of bracing piece, just the automatically controlled end of status indicator lamp still through the control line with the control output electric connection of controller.
Preferably, the mounting bracket includes diaphragm, two jibs, two outer tubes and two mounting panels, the diaphragm level is just installed fixedly the upper portion of guide rail, two the jib is equal vertical and install fixedly the upper portion of diaphragm, and two the jib symmetry sets up, two the outer tube is all vertically respectively through the bolt and install fixedly two the outside of jib, two the mounting panel is installed fixedly two respectively the upper end tip of outer tube.
Preferably, three mounting holes which are annularly arranged at equal angles are formed in the two mounting plates, and two mounting holes are symmetrically formed in the mounting plates adjacent to the upper ends of the mounting plates.
Preferably, the bottom of diaphragm is close to one side of crawling wheel is the symmetry still installs two proximity sensor, two proximity sensor is close to respectively the both ends setting of guide rail, and two proximity sensor's signal output part all with the signal input part electric connection of controller.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses, the inspection mechanism of design is used for carrying out real time monitoring to mining belt conveyor's operational aspect, control mechanism is used for controlling the automatic operation of inspection mechanism, when inspection mechanism monitors mining belt conveyor's operational aspect unusual, it can send the chimes of doom to inform the staff in time to handle mining belt conveyor's anomaly, thereby guarantee mining belt conveyor can in time be maintained when work is unusual, and then guarantee the orderly production of mine, thereby improve work efficiency, simultaneously this inspection robot can carry out comprehensive control to mining belt conveyor, can solve the problem that the mining belt conveyor appears the control blind area among the prior art;
2. the utility model discloses, the mounting bracket of design comprises diaphragm, two jibs, two outer tubes and two mounting panels for the height of mounting bracket can be adjusted through bolt, outer tube and jib, thereby makes this robot of patrolling and examining can be applicable to and install and monitor mining belt conveyor in the tunnel of difference, and then makes this robot of patrolling and examining's practicality better.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic view of an assembly structure of the inspection mechanism and the mounting frame of the present invention;
FIG. 3 is an enlarged schematic view of a portion A of FIG. 2;
fig. 4 is a schematic view of an assembly structure of the inspection mechanism and the mounting rack at another viewing angle of the present invention;
FIG. 5 is an enlarged schematic view of the detail view B of FIG. 4;
fig. 6 is a schematic structural diagram of the control mechanism of the present invention.
In the figure: 1. a routing inspection mechanism; 101. a guide rail; 102. a sliding seat; 103. a motor; 104. erecting a rod; 105. assembling a base; 106. a camera; 107. an illuminating lamp; 108. an L-shaped connecting rod; 109. a crawling wheel; 2. a control mechanism; 201. a box body; 202. assembling a plate; 203. a support bar; 204. a status indicator light; 205. a controller; 206. an alarm; 207. a touch display screen; 208. assembling holes; 3. a mounting frame; 301. a transverse plate; 302. a boom; 303. a bolt; 304. an outer sleeve; 305. mounting a plate; 306. mounting holes; 4. a proximity sensor.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: in order to achieve the above object, the utility model provides a following technical scheme: a special inspection robot for a mining belt conveyor comprises a mounting frame 3, an inspection mechanism 1 fixedly mounted at the bottom of the mounting frame 3, and a control mechanism 2 electrically connected with the inspection mechanism 1;
the inspection mechanism 1 comprises a guide rail 101, a sliding seat 102, a motor 103, a climbing wheel 109, an upright rod 104, a fitting seat 105 and a camera 106, wherein the guide rail 101 is fixedly arranged at the bottom of the mounting rack 3, the sliding seat 102 is slidably arranged on the guide rail 101, the motor 103 is fixedly arranged in one side part of the sliding seat 102, the climbing wheel 109 is fixedly arranged at the end part of a rotating shaft of the motor 103, the wheel surface of the climbing wheel 109 is attached to the side surface of the guide rail 101, the upright rod 104 is vertically and fixedly arranged at the bottom of the sliding seat 102, the fitting seat 105 is fixedly arranged at the bottom end of the upright rod 104, and the camera 106 is fixedly arranged at the bottom of the fitting seat 105;
the control mechanism 2 comprises a box body 201, an assembling plate 202, a controller 205, a touch display screen 207 and an alarm 206, wherein one side surface of the box body 201 is of an open structure, the assembling plate 202 is fixedly installed on one side surface of the box body 201 which is of the open structure, the controller 205 is fixedly installed inside the box body 201, a control output end of the controller 205 is further electrically connected with an electric control end of the motor 103 and an electric control end of the camera 106 through control lines respectively, the touch display screen 207 and the alarm 206 are both fixedly installed on one side surface of the box body 201 opposite to the assembling plate 202, the touch display screen 207 is electrically connected with the controller 205 in a two-way mode through data lines, and an electric control end of the alarm 206 is electrically connected with a control output end of the controller 205 through control lines.
By adopting the technical scheme, the mounting frame 3 is used for mounting and fixing the inspection mechanism 1, the inspection mechanism 1 is convenient to mount on the top wall of a roadway, the inspection mechanism 1 is convenient to use for carrying out real-time monitoring on the working condition of the mining belt conveyor, the control mechanism 2 is used for controlling the automatic operation of the inspection mechanism 1, when the inspection mechanism 1 monitors the abnormal working condition of the mining belt conveyor, the alarm sound can be sent to inform a worker to timely handle the abnormal condition of the mining belt conveyor, the mining belt conveyor can be guaranteed to be timely maintained when the working is abnormal, the orderly production of a mine is further guaranteed, and the working efficiency is improved.
Specifically, inspection mechanism 1 still includes L shape connecting rod 108 and light 107, L shape connecting rod 108 is vertical and fixedly installed slide holder 102 is kept away from on a side of motor 103, light 107 fixed mounting be in the bottom tip of L shape connecting rod 108, just the automatically controlled end of light 107 still through the control line with controller 205's control output electric connection.
Through adopting above-mentioned technical scheme, L shape connecting rod 108 is used for installing light 107 for light 107 can be better cooperation camera 106 carry out work, and light 107 is used for providing the illumination for camera 106, in order to guarantee that camera 106 can be clear monitor mining belt conveyor's work picture, and then avoids control mechanism 2 the alert bad phenomenon of wrong report to appear.
Specifically, the control mechanism 2 further comprises a support rod 203 and a status indicator lamp 204, the support rod 203 is vertically and fixedly installed at the top of the box body 201, the status indicator lamp 204 is fixedly installed at the upper end of the support rod 203, and the electric control end of the status indicator lamp 204 is electrically connected with the control output end of the controller 205 through a control line.
By adopting the technical scheme, the supporting rod 203 is used for supporting the state indicating lamp 204, the indicating effect of the state indicating lamp 204 can be improved, the state indicating lamp 204 is used for displaying whether the working state of the inspection robot and the working state of the mining belt conveyor are normal or not in real time, the state indicating lamp 204 displays green when the working state of the inspection robot and the working state of the mining belt conveyor are both normal, the state indicating lamp 204 displays yellow when the working state of the inspection robot is abnormal, and the state indicating lamp 204 displays red when the working state of the mining belt conveyor is abnormal, so that a worker can judge whether the working state of the inspection robot and the working state of the mining belt conveyor are normal or not according to the display state of the state indicating lamp 204.
Specifically, the mounting bracket 3 includes a horizontal plate 301, two suspenders 302, two outer sleeves 304 and two mounting plates 305, the horizontal plate 301 is horizontally and fixedly mounted on the upper portion of the guide rail 101, two the suspenders 302 are vertically and fixedly mounted on the upper portion of the horizontal plate 301, and two the suspenders 302 are symmetrically arranged, two the outer sleeves 304 are vertically and fixedly mounted on two of the outsides of the suspenders 302 respectively through bolts 303, and two the mounting plates 305 are fixedly mounted on two of the upper end portions of the outer sleeves 304 respectively.
Through adopting above-mentioned technical scheme, the mounting bracket 3 of design comprises diaphragm 301, two jibs 302, two outer tubes 304 and two mounting panels 305 for the height of mounting bracket 3 can be adjusted through bolt 303, outer tube 304 and jib 302, thereby makes this robot of patrolling and examining can be applicable to and install and monitor mining belt conveyor in the tunnel of difference, and then makes this robot of patrolling and examining's practicality better.
Specifically, three mounting holes 306 are formed in each of the two mounting plates 305, the three mounting holes are circumferentially arranged at equal angles, and two mounting holes 208 are symmetrically formed in the mounting plate 202 adjacent to the upper end of the mounting plate.
Through adopting above-mentioned technical scheme, set up mounting hole 306 at mounting panel 305 for mounting bracket 3 is more convenient when the installation, set up on joining in marriage and adorn hole 208, makes control mechanism 2 more convenient when the installation, thereby makes this inspection robot installation more convenient.
Specifically, the bottom of diaphragm 301 is close to two proximity sensor 4, two are installed to one side of crawling wheel 109 still symmetry proximity sensor 4 is close to respectively the both ends setting of guide rail 101, and two proximity sensor 4's signal output part all with controller 205's signal input part electric connection.
Through adopting above-mentioned technical scheme, two proximity sensor 4 are used for detecting the stroke of patrolling and examining mechanism 1, and when motor 103 drive crawl wheel 109 moved the tip of guide rail 101 and is close to proximity sensor 4, controller 205 will control motor 103 to change and turn to realize that motor 103 drive crawl wheel 109 makes reciprocal linear motion on guide rail 101, thereby make this robot of patrolling and examining can carry out comprehensive control to mining belt conveyor, can solve the problem that the control blind area appears mining belt conveyor.
It should be noted that in this embodiment, the controller 205 may be a PLC controller with a model number of 6ES72350KD220XA8, the motor 103 may be a servo motor, and both of the proximity sensors 4 may be a proximity sensor with a model number of ADXL345BCCZ-RL 7.
The working principle is as follows: when the inspection robot special for the mining belt conveyor is used, the inspection mechanism 1 is installed on the top wall of a roadway through the installation frame 3, the inspection mechanism 1 is located right above the mining belt conveyor, the distance between the inspection mechanism 1 and the mining belt conveyor is adjusted simultaneously, so that a working picture of the mining belt conveyor can be clearly monitored by the camera 106, the bad phenomenon of false alarm of the control mechanism 2 is avoided, the control mechanism 2 is preferably installed on the side wall of the roadway, the inspection robot is convenient for a worker to operate or maintain, working instructions and parameters of the control motor 103, the camera 106, the alarm 206, the controller 205, the illuminating lamp 107, the state indicating lamp 204 and the two proximity sensors 4 can be input through the touch display screen 207, and meanwhile, the touch display screen 207 is used for displaying the working instructions and the parameters of the motor 103, the camera 106 and the camera 106, An alarm 206, a controller 205, an illumination lamp 107, a status indicator lamp 204, and operation statuses of the two proximity sensors 4 and alarm information. The camera 106 uploads the shot pictures to the controller 205 in real time, the controller 205 controls the status indicator lamp 204 to display green when the working state of the inspection robot and the working state of the mining belt conveyor are both normal, the controller 205 controls the status indicator lamp 204 to display yellow when the working state of the inspection robot is abnormal, the controller 205 controls the status indicator lamp 204 to display red when the working state of the mining belt conveyor is abnormal, so that a worker can judge whether the working state of the inspection robot and the working state of the mining belt conveyor are normal according to the display state of the status indicator lamp 204, and meanwhile, the controller 205 controls the alarm 206 to give an alarm when the working state of the mining belt conveyor is abnormal or the working state of the inspection robot is abnormal.
The part not involved in the utility model is the same as the prior art or can be realized by adopting the prior art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a mining belt conveyor special use patrols and examines robot, includes mounting bracket (3), its characterized in that: the inspection device also comprises an inspection mechanism (1) fixedly installed at the bottom of the mounting rack (3) and a control mechanism (2) electrically connected with the inspection mechanism (1);
the inspection mechanism (1) comprises a guide rail (101), a sliding seat (102), a motor (103), a crawling wheel (109), a vertical rod (104), an assembling seat (105) and a camera (106), the guide rail (101) is fixedly arranged at the bottom of the mounting rack (3), the sliding seat (102) is arranged on the guide rail (101) in a sliding way, the motor (103) is fixedly arranged in one side part of the sliding seat (102), the crawling wheel (109) is fixedly arranged at the end part of the rotating shaft of the motor (103), and the wheel surface of the crawling wheel (109) is attached to the side surface of the guide rail (101), the vertical rod (104) is vertically and fixedly arranged at the bottom of the sliding seat (102), the assembling seat (105) is fixedly arranged at the bottom end of the upright rod (104), and the camera (106) is fixedly arranged at the bottom of the assembling seat (105);
the control mechanism (2) comprises a box body (201), an assembling plate (202), a controller (205), a touch display screen (207) and an alarm (206), one side surface of the box body (201) is of an open structure, the assembling plate (202) is fixedly arranged on one side surface of the box body (201) which is of the open structure, the controller (205) is fixedly arranged inside the box body (201), and the control output end of the controller (205) is also electrically connected with the electric control ends of the motor (103) and the camera (106) through control lines respectively, the touch display screen (207) and the alarm (206) are both fixedly arranged on one side surface of the box body (201) opposite to the assembling plate (202), the touch display screen (207) is electrically connected with the controller (205) in a bidirectional way through a data line, and the electric control end of the alarm (206) is electrically connected with the control output end of the controller (205) through a control line.
2. The inspection robot special for the mining belt conveyor according to claim 1, characterized in that: patrol and examine mechanism (1) and still include L shape connecting rod (108) and light (107), L shape connecting rod (108) are vertical and install fixedly keep away from sliding seat (102) on the side of motor (103), light (107) fixed mounting be in the bottom tip of L shape connecting rod (108), just the automatically controlled end of light (107) still through the control line with the control output electric connection of controller (205).
3. The inspection robot special for the mining belt conveyor according to claim 1, characterized in that: control mechanism (2) still include bracing piece (203) and status indicator lamp (204), bracing piece (203) is vertical and install fixedly the top of box body (201), status indicator lamp (204) fixed mounting be in the upper end tip of bracing piece (203), just the automatically controlled end of status indicator lamp (204) still through the control line with the control output electric connection of controller (205).
4. The inspection robot special for the mining belt conveyor according to claim 1, characterized in that: mounting bracket (3) are including diaphragm (301), two jib (302), two outer tube (304) and two mounting panels (305), diaphragm (301) level and fixedly install the upper portion of guide rail (101), two jib (302) is all vertical and fixedly install the upper portion of diaphragm (301), and two jib (302) symmetry sets up, two outer tube (304) is all vertically and fixedly installed two respectively through bolt (303) the outside of jib (302), two mounting panels (305) are respectively fixedly installed two the upper end tip of outer tube (304).
5. The inspection robot special for the mining belt conveyor according to claim 4, characterized in that: three mounting holes (306) which are annularly arranged at equal angles are formed in the two mounting plates (305), and two mounting holes (208) are symmetrically formed in the mounting plate (202) adjacent to the upper end of the mounting plate.
6. The inspection robot special for the mining belt conveyor according to claim 4, characterized in that: the bottom of diaphragm (301) is close to two proximity sensor (4), two are installed to one side of crawling wheel (109) still symmetry proximity sensor (4) are close to respectively the both ends setting of guide rail (101), and two proximity sensor (4) the signal output part all with the signal input part electric connection of controller (205).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021259663.2U CN213415308U (en) | 2020-07-02 | 2020-07-02 | Special inspection robot for mining belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021259663.2U CN213415308U (en) | 2020-07-02 | 2020-07-02 | Special inspection robot for mining belt conveyor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213415308U true CN213415308U (en) | 2021-06-11 |
Family
ID=76253664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021259663.2U Expired - Fee Related CN213415308U (en) | 2020-07-02 | 2020-07-02 | Special inspection robot for mining belt conveyor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213415308U (en) |
-
2020
- 2020-07-02 CN CN202021259663.2U patent/CN213415308U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210611 |
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| CF01 | Termination of patent right due to non-payment of annual fee |