CN213351273U - Gantry longitudinal seam welding special machine - Google Patents
Gantry longitudinal seam welding special machine Download PDFInfo
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- CN213351273U CN213351273U CN202020668185.4U CN202020668185U CN213351273U CN 213351273 U CN213351273 U CN 213351273U CN 202020668185 U CN202020668185 U CN 202020668185U CN 213351273 U CN213351273 U CN 213351273U
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- 238000003466 welding Methods 0.000 title claims abstract description 70
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000428 dust Substances 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000010076 replication Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The utility model discloses a gantry longitudinal seam welding special machine, which comprises a triangular upright post, a cross beam, a Z-axis upright post, a cross beam drive, a Z-axis drive, a left platform, a dust removal cabinet, a welding power supply, a right platform, a control cabinet and a water tank; the triangular upright posts are arranged on the left side and the right side of the lower plane of the cross beam; the cross beam is provided with a Z-axis upright post in a driving way, and the Z-axis upright post is respectively and longitudinally suspended at the left side and the right side of the side surface of the cross beam; the Z-axis drive drives the Z-axis upright post to move up and down; the left platform is provided with the left side of the left triangular upright post, and the right platform is provided with the right side of the right triangular upright post; the dust removal cabinet is connected with a welding power supply lead and arranged on the upper plane of the left platform; the control cabinet is connected with the water tank through a lead and is arranged at the upper end of the right platform. The utility model provides a gantry longitudinal seam welding special machine, which replaces manual work to carry out full-automatic welding on the longitudinal seam of a cylinder, saves labor and increases production efficiency; the welding seam of the workpiece has good quality, high consistency, stable performance, convenient quality management and convenient operation.
Description
Technical Field
The utility model relates to the technical field of clamps, in particular to longmen longitudinal joint welding special plane.
Background
The crane jib cylinder is generally produced by bending a steel plate and then manually welding to form, and the crane jib cylinder is large in overall dimension, difficult to carry, low in manual welding speed and low in production efficiency; and the manual welding consistency is poor, the production quality can not be ensured, and the production cost is increased.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is to provide a special gantry longitudinal seam welding machine, which solves the problem of automatic welding equipment through full-automatic auxiliary feeding; the labor is saved, the production quality is ensured, and the production efficiency is increased.
In order to solve the technical problem, the utility model provides a gantry longitudinal seam welding special machine, which comprises a triangular upright post, a cross beam, a Z-axis upright post, a cross beam drive, a Z-axis drive, a left platform, a dust removal cabinet, a welding power supply, a right platform, a control cabinet, a water tank, a welding follow-up component, a welding gun head, a mechanical follow-up pulley and a wire feeder; the triangular upright posts are arranged on the left side and the right side of the lower plane of the cross beam; the cross beam is provided with a Z-axis upright post in a driving way, and the Z-axis upright post is respectively and longitudinally suspended at the left side and the right side of the side surface of the cross beam; a first rack is arranged on the front side wall surface of the cross beam; the crossbeam drive is provided with a first gear through the front end of the coupler, and the crossbeam drive front end first gear is matched with a crossbeam front side wall surface first rack; the Z-axis upright column comprises an upright column and a fixed sliding plate; the Z-axis drive is arranged on the fixed sliding plate, and the front end of the Z-axis drive is connected with the second gear through a coupler; a second rack is arranged on the left plane of the upright post and is matched with a second gear; the left platform is provided with the left side of the left triangular upright post, and the right platform is provided with the right side of the right triangular upright post; the dust removal cabinet is connected with a welding power supply lead and arranged on the upper plane of the left platform; the control cabinet is connected with the water tank through a lead and is arranged at the upper end of the right platform; the wire feeder is provided with a front plane at the lower end of the Z-axis upright post; the welding follow-up components are respectively arranged at the lower ends of the Z-axis stand columns and are arranged at the lower end of the wire feeder; the welding gun heads are respectively arranged on the welding follow-up components; and the mechanical follow-up pulley is arranged and welded at the upper end of the follow-up component.
Preferably, the upright column at the upper end of the Z-axis upright column and the fixed sliding plate are clamped through a guide plate.
Preferably, the water tank is arranged at the front end of the welding gun head through a water pipe electromagnetic valve.
By adopting the technical scheme, the special gantry longitudinal seam welding machine provided by the utility model can replace manual work to perform full-automatic welding on the longitudinal seam of the cylinder, so that the labor is saved, and the production efficiency is increased; the mechanized production replaces manual production, the quality of the welding line of the workpiece is good, the consistency is high, the performance is stable, and the quality management is convenient; the double-station gantry welding special machine is high in production efficiency, welding stations can be increased through an integrated replication structure, and the production efficiency is higher; the welding stroke is big, and the compatibility is strong, can weld various similar work pieces of variation in size.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Detailed Description
In order to facilitate understanding of the present invention, the present invention will be described in more detail with reference to the accompanying drawings and specific embodiments. Preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The invention is further described with reference to the following figures and examples.
As shown in fig. 1, a gantry longitudinal seam welding special machine comprises a triangular upright post 1, a cross beam 2, a Z-axis upright post 3, a cross beam drive 4, a Z-axis drive 5, a left platform 6, a dust removal cabinet 7, a welding power supply 8, a right platform 9, a control cabinet 10, a water tank 11, a welding follow-up component 12, a welding gun head 13, a mechanical follow-up pulley 14 and a wire feeder 15;
the triangular upright posts 1 are arranged on the left side and the right side of the lower plane of the cross beam 2;
the beam driver 4 is arranged at the upper end of the Z-axis upright post 3, and the Z-axis upright post 3 is longitudinally suspended at the left side and the right side of the lateral surface of the beam 2 respectively;
a first rack is arranged on the front side wall surface of the beam 2;
the crossbeam drive 5 is provided with a first gear through the front end of the coupler, and the crossbeam drive front end first gear is matched with a crossbeam front side wall surface first rack; the beam is driven to move left and right by a servo motor;
the Z-axis upright column 3 comprises an upright column and a fixed sliding plate;
the Z-axis drive 5 is arranged on the fixed sliding plate, and the front end of the Z-axis drive 5 is connected with the second gear through a coupler; the Z-axis drive is a Z-axis servo motor;
a second rack is arranged on the left plane of the upright column and matched with a second gear to realize the up-and-down movement of the Z-axis upright column;
the left platform 6 is arranged at the left side of the left triangular upright post 1, and the right platform 9 is arranged at the right side of the right triangular upright post 1;
the dust removal cabinet 7 is connected with a welding power supply 8 through a lead and is arranged on the upper plane of the left platform 6; the welding power supply 8 is connected with the welding gun head 13 through a lead;
the control cabinet 10 and the water tank 11 are connected by leads and are arranged at the upper end of the right platform 9;
the wire feeder 15 is provided with a front plane at the lower end of the Z-axis upright post 3;
the welding follow-up components 12 are respectively arranged at the lower ends of the Z-axis upright posts 3 and are arranged at the lower end of the wire feeder 15;
the welding gun heads 13 are respectively arranged on the welding follow-up assembly 12;
the mechanical follow-up pulley 14 is installed and welded at the upper end of the follow-up component 12; the pulley rolls on the welding part to sense the flatness of the welding part, so that the welding gun head moves up and down, the height of the welding gun head is automatically adjusted, and the clamping is prevented.
Preferably, the upright column at the upper end of the Z-axis upright column 3 is clamped with the fixed sliding plate through a guide plate.
Preferably, the water tank 11 is arranged at the front end of the welding gun head through a water pipe electromagnetic valve.
When in use: the triangular upright posts are used for supporting two ends of the cross beam to form a gantry main body; the number of the Z-axis upright columns is two, and the Z-axis upright columns are longitudinally suspended on the side surfaces of the cross beams; the cross beam drives the through-edge gear rack to transmit so as to enable the Z-axis upright post to move left and right; the Z-axis drives the Z-axis upright post to move up and down to provide power; the left platform is hung on the left side of the gantry and connected with the left triangular upright post; the welding power supply of the dust removal cabinet is arranged on the left platform; the right platform is hung on the right side of the gantry and is connected with a right triangular door post; the water tank and the control cabinet are arranged on the right platform; the water tank is used for cooling the welding gun head; the welding follow-up components are respectively arranged on the side surfaces of the lower ends of the left and right Z-axis stand columns and used for fine adjustment of welding positions; the welding gun heads are respectively fixed on the welding follow-up assembly; the mechanical follow-up pulley rolls on the welding part through the pulley to sense the flatness of the welding part, so that the welding gun head moves up and down, and the effects of automatically adjusting the height of the welding gun head and preventing jamming are achieved; the wire feeder assembly automatically feeds welding wires for the welding gun head.
The utility model provides a gantry longitudinal seam welding special machine, which replaces manual work to carry out full-automatic welding on the longitudinal seam of a cylinder, saves labor and increases production efficiency; the welding seam of the workpiece has good quality, high consistency, stable performance, convenient quality management and convenient operation.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It will be apparent to those skilled in the art that various changes, modifications, substitutions and alterations can be made in the embodiments without departing from the principles and spirit of the invention, and the scope of the invention is to be accorded the full scope of the claims.
Claims (3)
1. The special gantry longitudinal seam welding machine is characterized by comprising a triangular upright post, a cross beam, a Z-axis upright post, a cross beam drive, a Z-axis drive, a left platform, a dust removal cabinet, a welding power supply, a right platform, a control cabinet, a water tank, a welding follow-up assembly, a welding gun head, a mechanical follow-up pulley and a wire feeder;
the triangular upright posts are arranged on the left side and the right side of the lower plane of the cross beam;
the cross beam is driven and installed at the upper end of the Z-axis upright post, and the Z-axis upright post is longitudinally suspended on the left side and the right side of the side surface of the cross beam respectively;
a first rack is arranged on the front side wall surface of the cross beam;
the crossbeam drive is provided with a first gear through the front end of the coupler, and the crossbeam drive front end first gear is matched with a crossbeam front side wall surface first rack;
the Z-axis upright column comprises an upright column and a fixed sliding plate;
the Z-axis drive is arranged on the fixed sliding plate, and the front end of the Z-axis drive is connected with the second gear through a coupler;
a second rack is arranged on the left plane of the upright post and is matched with a second gear;
the left platform is provided with the left side of the left triangular upright post, and the right platform is provided with the right side of the right triangular upright post;
the dust removal cabinet is connected with a welding power supply lead and arranged on the upper plane of the left platform;
the control cabinet is connected with the water tank through a lead and is arranged at the upper end of the right platform;
the wire feeder is provided with a front plane at the lower end of the Z-axis upright post;
the welding follow-up components are respectively arranged at the lower ends of the Z-axis stand columns and are arranged at the lower end of the wire feeder;
the welding gun heads are respectively arranged on the welding follow-up components;
and the mechanical follow-up pulley is arranged and welded at the upper end of the follow-up component.
2. The special gantry longitudinal seam welding machine as claimed in claim 1, wherein the upright at the upper end of the Z-axis upright and the fixed sliding plate are clamped by guide plates.
3. The gantry longitudinal seam welding special machine as claimed in claim 1, wherein the water tank is arranged at the front end of the welding gun head through a water pipe electromagnetic valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020668185.4U CN213351273U (en) | 2020-04-27 | 2020-04-27 | Gantry longitudinal seam welding special machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020668185.4U CN213351273U (en) | 2020-04-27 | 2020-04-27 | Gantry longitudinal seam welding special machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN213351273U true CN213351273U (en) | 2021-06-04 |
Family
ID=76124995
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020668185.4U Active CN213351273U (en) | 2020-04-27 | 2020-04-27 | Gantry longitudinal seam welding special machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN213351273U (en) |
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2020
- 2020-04-27 CN CN202020668185.4U patent/CN213351273U/en active Active
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A special gantry longitudinal seam welding machine Effective date of registration: 20210918 Granted publication date: 20210604 Pledgee: Agricultural Bank of China Limited Changsha Wangcheng District sub branch Pledgor: CHANGSHA HENGKAI INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2021430000052 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20221102 Granted publication date: 20210604 Pledgee: Agricultural Bank of China Limited Changsha Wangcheng District sub branch Pledgor: CHANGSHA HENGKAI INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2021430000052 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A special gantry longitudinal seam welding machine Effective date of registration: 20221114 Granted publication date: 20210604 Pledgee: Agricultural Bank of China Limited Changsha Wangcheng District sub branch Pledgor: CHANGSHA HENGKAI INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2022430000102 |
|
| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20231030 Granted publication date: 20210604 Pledgee: Agricultural Bank of China Limited Changsha Wangcheng District sub branch Pledgor: CHANGSHA HENGKAI INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2022430000102 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A gantry longitudinal seam welding machine Effective date of registration: 20231109 Granted publication date: 20210604 Pledgee: Agricultural Bank of China Limited Changsha Wangcheng District sub branch Pledgor: CHANGSHA HENGKAI INTELLIGENT TECHNOLOGY Co.,Ltd. Registration number: Y2023980065032 |