CN213226735U - Material distribution vibrating and scraping equipment for light inner wall plate vertical mold production line - Google Patents
Material distribution vibrating and scraping equipment for light inner wall plate vertical mold production line Download PDFInfo
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- CN213226735U CN213226735U CN202021387410.3U CN202021387410U CN213226735U CN 213226735 U CN213226735 U CN 213226735U CN 202021387410 U CN202021387410 U CN 202021387410U CN 213226735 U CN213226735 U CN 213226735U
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Abstract
The utility model provides a wallboard founds mould production line's cloth vibration strickles equipment in light. Which comprises a frame, a distributing machine, a vertical molding machine and a vibrating device; the upper end of the distributing machine is provided with a feeding hopper which is of a horn-shaped structure with a large upper part and a small lower part, and the bottom of the feeding hopper is provided with a blanking port; the four sides of the vertical die machine are provided with material blocking devices, each material blocking device comprises a longitudinal material blocking mechanism and a transverse material blocking mechanism, each longitudinal material blocking mechanism comprises longitudinal material blocking plates arranged in parallel at intervals, a walking guide rail is arranged on each longitudinal material blocking plate, each transverse material blocking mechanism comprises transverse material blocking plates arranged in parallel at intervals, each transverse material blocking plate can move back and forth along the walking guide rail, and each transverse material blocking plate is provided with a hook; a collecting hopper is arranged above the mold erecting machine, is connected with the transverse striker plate and can move back and forth along the traveling guide rail under the driving of a hopper traveling device; the rack is provided with a collecting hopper lifting mechanism which can make the collecting hopper move along the vertical direction of the rack and a turnover mechanism which is used for turning the collecting hopper over a certain angle.
Description
Technical Field
The utility model relates to a wallboard founds mould production line's cloth vibration strickles equipment of strickleing in light belongs to wallboard founding mould production technical field in the light.
Background
At present, in a light inner wall plate vertical mold production line, material distribution, material blocking, vibration, leveling and excess material recovery are generally realized by manual operation, the automation degree is low, potential safety hazards exist, and the overall efficiency is low. The specific problem analysis is as follows:
1.1 distributing device
The original blanking mode of the material distributor is integral blanking, directional blanking of each wallboard cannot be realized, the material distribution control mode is manual control, each die cavity can be fully filled with materials only by manually scraping and leveling the material supplementing and material homogenizing, and a material distribution opening is easy to block after blanking is finished and needs to be manually cleaned;
1.2 stop device
The original production line equipment is not provided with a reasonable material blocking device, and only before material distribution, wood blocks or angle steel are manually added to prevent leakage and overflow of the material;
1.3 vibrating device
The original production line vibration mode is that a manual hand-held vibrator is used for vibrating, the number of workers is large, the consumed time is long, the labor intensity is high, and the vibrating piece is easy to damage because a protection device is not added to the vibrating piece;
1.4 strickle and clout collection device
After the distribution is finished, manual scraping is adopted, the efficiency is low, the danger is large, multiple uncontrollable factors exist, excess materials are collected manually during scraping, and the speed is low.
SUMMERY OF THE UTILITY MODEL
In order to solve the problems existing in the prior art, the utility model provides a light inner wall panel formwork production line's cloth vibrating and strickle equipment.
The utility model discloses a realize above-mentioned purpose, realize through following technical scheme:
a cloth vibrating and scraping device of a light inner wallboard vertical mold production line comprises a rack, a cloth machine, a vertical mold machine and a vibrating device;
the upper end of the distributing machine is provided with a feeding hopper which is of a horn-shaped structure with a large upper part and a small lower part, and the bottom of the feeding hopper is provided with a blanking port;
the four sides of the vertical die machine are provided with material blocking devices, each material blocking device comprises a longitudinal material blocking mechanism and a transverse material blocking mechanism, each longitudinal material blocking mechanism comprises longitudinal material blocking plates arranged in parallel at intervals, a walking guide rail is arranged on each longitudinal material blocking plate, each transverse material blocking mechanism comprises transverse material blocking plates arranged in parallel at intervals, each transverse material blocking plate can move back and forth along the walking guide rail, and each transverse material blocking plate is provided with a hook;
a collecting hopper is arranged above the mold erecting machine, is connected with the transverse striker plate and can move back and forth along the traveling guide rail under the driving of a hopper traveling device;
the rack is provided with a collecting hopper lifting mechanism which can make the collecting hopper move along the vertical direction of the rack and a turnover mechanism which is used for turning the collecting hopper over a certain angle.
Further, collecting hopper elevating system includes hoist engine, lifting frame and collecting hopper couple unit, and the hoist engine setting is equipped with the guide rail slider pair in the frame between lifting frame and the frame, and the hoist engine drives lifting frame and can removes the vertical direction of frame relatively, and collecting hopper couple unit includes the couple board, sets up in lifting frame below.
Furthermore, the lifting frame further comprises a locking mechanism, the locking mechanism comprises a locking cylinder and a locking screw, the cylinder body of the locking cylinder is arranged on the lifting frame, and the cylinder rod of the locking cylinder penetrates through the hook plate to be connected with the locking screw.
Furthermore, the vibrating device comprises a longitudinal moving unit, a transverse moving unit, a lifting unit and a vibrator hanging unit, wherein the longitudinal moving unit comprises a longitudinal moving frame, a longitudinal moving roller arranged below the longitudinal moving frame, a longitudinal moving rail arranged on the rack and matched with the roller, and a longitudinal moving motor for driving the longitudinal moving roller to move, the transverse moving unit comprises a transverse moving frame, a transverse moving roller arranged below the transverse moving frame, a transverse moving rail arranged on the longitudinal moving frame and matched with the transverse moving roller, and a transverse moving motor for driving the roller to move, the lifting unit comprises a fixed frame, a moving frame, a lifting motor, a screw nut pair and a guide unit, the fixed frame is arranged below the fixed frame, the moving frame is arranged below the longitudinal moving frame, the guide unit is a guide post arranged between the fixed frame and the moving frame, and the lifting motor drives the screw nut pair to drive the moving frame to move up and down along the guide post, the vibrator suspension unit is arranged on the moving frame.
Furthermore, the vibrator suspension unit is a plurality of suspension plates with mounting holes and arranged on the outer side of the movable frame, and the periphery of the vibrator suspension unit is provided with a vibration sheet protection unit.
Further, vibrations piece protection unit includes spacing vibrations piece and protection vibrations piece, and spacing vibrations piece is located perpendicularly and is hung the board surface and have the stopper that a plurality of intervals set up, and protection vibrations piece is connected as an organic wholely with the stopper.
The utility model has the advantages that:
1. the distributing machine improves the structure of the feeding hopper, and is convenient for feeding of a crown block and recovery of excess materials;
2. and the four sides of the vertical die machine are provided with material blocking devices, namely a longitudinal material blocking device and a transverse material blocking device. The longitudinal material blocking device realizes the material blocking and leakage preventing functions and provides a walking track function for the transverse material blocking device. The transverse material blocking device is provided with two sides, one side of the transverse material blocking device realizes the functions of blocking, scraping and assisting in collecting excess materials, and the other side of the transverse material blocking device realizes the functions of blocking and collecting excess materials;
3. the vibrating device can move in the three-axis direction to realize the automatic vibrating function, the distributed material is vibrated to be compact and bubbles are removed, the device for reinforcing and protecting the vibrating sheets is added to prolong the service life, and the efficiency of simultaneously operating a plurality of vibrating sheets is improved;
4. the automatic excess material recycling device is additionally provided with a collecting hopper device, a hook device, a traveling device, a locking device, a collecting hopper lifting device and a collecting hopper overturning device, and the automatic excess material recycling function is realized.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic perspective view of an embodiment of the present invention.
Fig. 2 is a schematic view of the structure of the embodiment of the present invention.
Fig. 3 is a schematic top view of the embodiment of the present invention.
Fig. 4 is a schematic structural view of a main view of a material distributing machine according to an embodiment of the present invention.
Fig. 5 is a schematic view of a top view structure of a material distributing machine according to an embodiment of the present invention.
Fig. 6 is a schematic perspective view of a mold erecting machine according to an embodiment of the present invention.
Fig. 7 is a schematic view of the structure of the vertical mold machine according to the embodiment of the present invention.
Fig. 8 is a schematic top view of the mold erecting machine according to the embodiment of the present invention.
Fig. 9 is a schematic structural view of a vibrating device according to an embodiment of the present invention.
Fig. 10 is a schematic front view of a vibrating apparatus according to an embodiment of the present invention.
Fig. 11 is a schematic side view of the vibrating device according to the embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate directions
The positional or positional relationship is based on that shown in the drawings and is for convenience of description and simplicity of illustration only
Rather than indicating or implying that the device or element so referred to must have a particular orientation, be constructed and arranged in a particular orientation
Operation, and therefore should not be construed as limiting the invention. Furthermore, "first," "second," "third," and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Referring to fig. 1, 2 and 3, the distributing, vibrating and strickling equipment for the light inner wall panel vertical mold production line comprises a frame, a distributing machine 1, a vertical mold machine 2 and a vibrating device 3, wherein the distributing machine 1, the vertical mold machine 2 and the vibrating device 3 are all arranged on the frame, and the vertical mold machine 2 is positioned below the distributing machine 1 and the vibrating device 3.
Referring to fig. 4 and 5, the upper end of the material distributor 1 is provided with a feeding hopper 101, the feeding hopper 101 is of a horn-shaped structure with a large upper part and a small lower part, and the bottom of the feeding hopper 101 is provided with a blanking port 102, so that the inlet mode of the material distributor 1 is improved, and overhead travelling crane feeding and excess material recycling feeding are facilitated.
Referring to fig. 6, 7 and 8, the four sides of the vertical die machine are provided with material blocking devices, each material blocking device comprises a longitudinal material blocking mechanism 21 and a transverse material blocking mechanism 22, each longitudinal material blocking mechanism comprises longitudinal material blocking plates arranged in parallel at intervals, walking guide rails are arranged on the longitudinal material blocking plates, each transverse material blocking mechanism comprises transverse material blocking plates arranged in parallel at intervals, each transverse material blocking plate can move back and forth along the walking guide rails, and hooks 20 are arranged on the transverse material blocking plates; a collecting hopper 9 is arranged above the mold erecting machine, the collecting hopper 9 is connected with a transverse striker plate, and the hopper is driven by a hopper traveling device to move back and forth along a traveling guide rail; the frame is provided with a collecting hopper lifting mechanism which can make the collecting hopper move along the vertical direction of the frame and a turnover mechanism 5 which is used for turning the collecting hopper over a certain angle. The longitudinal stock stop realizes the stock stop leakage prevention function and provides a walking track function for the transverse stock stop 22. The transverse stock stop 22 has two sides, one side of which realizes stock stop, strickle and auxiliary excess material collection functions, and the other side of which realizes stock stop and excess material collection functions.
Referring to fig. 6, the collecting hopper lifting mechanism comprises a winch 6, a lifting frame 23 and a collecting hopper hook unit 7, the winch 6 is arranged on the rack, a guide rail sliding block pair is arranged between the lifting frame and the rack, the winch 6 drives the lifting frame to move in the vertical direction of the rack relatively, and the collecting hopper hook unit comprises a hook plate and is arranged below the lifting frame.
Referring to fig. 7, the present embodiment further includes a lock-down mechanism, the lock-down mechanism includes a lock-down cylinder 4 and a locking screw 24, the cylinder body of the lock-down cylinder 4 is disposed on the lifting frame, and the cylinder rod of the lock-down cylinder passes through the hook plate and is connected with the locking screw 24.
Referring to fig. 9, 10 and 11, the vibrating device includes a longitudinal moving unit 19, a transverse moving unit 17, a lifting unit 14 and a vibrator hanging unit 15, the longitudinal moving unit includes a longitudinal moving frame 192, a longitudinal moving roller disposed below the longitudinal moving frame, a longitudinal moving rail 193 disposed on a frame in cooperation with the roller, and a longitudinal moving motor 191 for driving the longitudinal moving roller to move, the transverse moving unit includes a transverse moving frame 173, a transverse moving roller disposed below the transverse moving frame 173, a transverse moving rail 172 disposed on the longitudinal moving frame in cooperation with the transverse moving roller, and a transverse moving motor 171 for driving the roller to move, the lifting unit includes a fixed frame 143, a moving frame 144, a lifting motor 145, a screw nut pair 141, and a guide unit, the fixed frame 143 is disposed below the longitudinal moving frame, the moving frame 144 is disposed below the fixed frame, the guide unit is a guide post 142 disposed between the fixed frame and the moving frame, the lifting motor drives the screw and nut pair to drive the moving frame to move up and down along the guide pillar, and the vibrator suspension unit 15 is arranged on the moving frame. The vibrating device has the moving function in the three-axis direction, and can automatically identify the original position and the depth of the vibrating sheet to be inserted by utilizing the visual positioning device.
Referring to fig. 10, the vibrator suspension unit is a plurality of suspension plates with mounting holes provided at the outer side of the moving frame, and the vibrator suspension unit is provided at the periphery thereof with a diaphragm protection unit 16.
Referring to fig. 9, the vibration plate protection unit 16 includes a limiting vibration plate 161 and a protecting vibration plate 162, the limiting vibration plate is vertically disposed on the surface of the suspension plate and has a plurality of limiting blocks 163 disposed at intervals, and the protecting vibration plate 161 and the limiting blocks 163 are connected into a whole. The vibration sheet protecting unit 16 is added to strengthen and protect the vibration sheet due to the easy damage of the vibration sheet, and a plurality of vibration sheets can work simultaneously.
Utilize the utility model discloses process flow does:
the mold erecting machine is in place → the four-side material blocking device of the mold erecting machine is in place → the overhead traveling crane feeds materials into the material distributing machine → the material distributing machine walks accurately → the mold erecting machine moves to the vibrating area → the vibrating device vibrates → the mold erecting machine returns → the scraping device scrapes the materials and collects the materials at the same time → the materials are recovered and then enter the material distributing machine → the mold erecting machine enters the next working procedure.
The utility model discloses the working process is as follows: firstly, a vertical die machine 2 moves to a station needing material distribution, a material blocking device moves to the material distribution boundary of a vertical die machine 1 for blocking, then the material distributing machine 1 moves to a crown block feeding station, the crown block moves to the upper part of the material distributing machine 1 and then sends the material to the material distributing machine 1, the material distributing machine 1 moves to the boundary position of the vertical die machine, after the material distribution is finished, the vertical die machine moves to a vibrating area, after the vibrating device starts to be positioned at the vibrating starting position, the vibrating device starts to fall to a specified depth, then the traveling is started to finish the vibrating work, after the vibrating is finished, the vibrating device returns to the original position, the vertical die machine 2 returns to the material distribution area, when one side of a transverse material blocking device is scraped, the redundant material is pushed into a material collecting hopper, then the material collecting hopper moves to the leftmost side, the material hopper is fixed to a material hopper lifting mechanism through a material hopper hooking unit 7 and a drop lock mechanism, after the material hopper is lifted to, and the collecting hopper turnover device is used for turning over, pouring the residual materials into the distributing machine again, the mold erecting machine is driven to the next station, and the mold erecting machine moves to the distributing area to repeat the work.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides a wallboard founds mould production line's cloth vibration strickles equipment of strickleing, includes frame, cloth machine, founds mould machine and vibrator, its characterized in that:
the upper end of the distributing machine is provided with a feeding hopper which is of a horn-shaped structure with a large upper part and a small lower part, and the bottom of the feeding hopper is provided with a blanking port;
the four sides of the vertical die machine are provided with material blocking devices, each material blocking device comprises a longitudinal material blocking mechanism and a transverse material blocking mechanism, each longitudinal material blocking mechanism comprises longitudinal material blocking plates arranged in parallel at intervals, a walking guide rail is arranged on each longitudinal material blocking plate, each transverse material blocking mechanism comprises transverse material blocking plates arranged in parallel at intervals, each transverse material blocking plate can move back and forth along the walking guide rail, and each transverse material blocking plate is provided with a hook;
a collecting hopper is arranged above the mold erecting machine, is connected with the transverse striker plate and can move back and forth along the traveling guide rail under the driving of a hopper traveling device;
the rack is provided with a collecting hopper lifting mechanism which can make the collecting hopper move along the vertical direction of the rack and a turnover mechanism which is used for turning the collecting hopper over a certain angle.
2. The equipment of claim 1 for distributing, vibrating and leveling a mold in a production line of a lightweight interior wall panel vertical mold is characterized in that: the collecting hopper lifting mechanism comprises a winch, a lifting frame and a collecting hopper hook unit, the winch is arranged on the rack, a guide rail sliding block pair is arranged between the lifting frame and the rack, the winch drives the lifting frame to move in the vertical direction of the rack relatively, and the collecting hopper hook unit comprises a hook plate and is arranged below the lifting frame.
3. The equipment of claim 1 for distributing, vibrating and leveling a mold in a production line of a lightweight interior wall panel vertical mold is characterized in that: the lifting frame is characterized by further comprising a locking mechanism, the locking mechanism comprises a locking cylinder and a locking screw, the cylinder body of the locking cylinder is arranged on the lifting frame, and a cylinder rod of the locking cylinder penetrates through the hook plate and is connected with the locking screw.
4. The equipment of claim 1 for distributing, vibrating and leveling a mold in a production line of a lightweight interior wall panel vertical mold is characterized in that: the vibrating device comprises a longitudinal moving unit, a transverse moving unit, a lifting unit and a vibrator hanging unit, wherein the longitudinal moving unit comprises a longitudinal moving frame, a longitudinal moving roller arranged below the longitudinal moving frame, a longitudinal moving rail matched with the roller and arranged on a rack and a longitudinal moving motor used for driving the longitudinal moving roller to move, the transverse moving unit comprises a transverse moving frame, a transverse moving roller arranged below the transverse moving frame, a transverse moving rail matched with the transverse moving roller and arranged on the longitudinal moving frame and a transverse moving motor used for driving the roller to move, the lifting unit comprises a fixing frame, a moving frame, a lifting motor, a screw nut pair and a guide unit, the fixing frame is arranged below the fixing frame, the moving frame is arranged below the longitudinal moving frame, the guide unit is a guide pillar arranged between the fixing frame and the moving frame, and the lifting motor drives the screw nut pair to drive the moving frame to move up and down along the guide pillar, the vibrator suspension unit is arranged on the moving frame.
5. The equipment of claim 4 for distributing, vibrating and leveling the lightweight interior wall panel and the vertical formwork in the production line is characterized in that: the vibrator suspension unit is a plurality of suspension plates with mounting holes and arranged on the outer side of the moving frame, and the periphery of the vibrator suspension unit is provided with a vibration sheet protection unit.
6. The equipment of claim 5 for distributing, vibrating and leveling the lightweight interior wall panel and the vertical formwork in the production line is characterized in that: the vibration piece protection unit comprises a limiting vibration piece and a protective vibration piece, the limiting vibration piece is vertically arranged on the surface of the suspension plate and provided with a plurality of limiting blocks arranged at intervals, and the protective vibration piece is connected with the limiting blocks into a whole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021387410.3U CN213226735U (en) | 2020-07-15 | 2020-07-15 | Material distribution vibrating and scraping equipment for light inner wall plate vertical mold production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021387410.3U CN213226735U (en) | 2020-07-15 | 2020-07-15 | Material distribution vibrating and scraping equipment for light inner wall plate vertical mold production line |
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| CN213226735U true CN213226735U (en) | 2021-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021387410.3U Active CN213226735U (en) | 2020-07-15 | 2020-07-15 | Material distribution vibrating and scraping equipment for light inner wall plate vertical mold production line |
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| CN (1) | CN213226735U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113650129A (en) * | 2021-09-03 | 2021-11-16 | 德州海天机电科技有限公司 | Surface foam breaking machine for producing light wall board |
-
2020
- 2020-07-15 CN CN202021387410.3U patent/CN213226735U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113650129A (en) * | 2021-09-03 | 2021-11-16 | 德州海天机电科技有限公司 | Surface foam breaking machine for producing light wall board |
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