CN213194655U

CN213194655U - Rotary disc type full-automatic product appearance detection precision equipment

Info

Publication number: CN213194655U
Application number: CN202022015226.2U
Authority: CN
Inventors: 陈顺情
Original assignee: Xiamen Kexin Electronic Co ltd
Current assignee: Xiamen Kexin Electronic Co ltd
Priority date: 2020-09-15
Filing date: 2020-09-15
Publication date: 2021-05-14
Anticipated expiration: 2030-09-15

Abstract

The utility model discloses a full automated inspection product appearance precision equipment of carousel formula belongs to check out test set technical field, including the determine module, locate the material loading subassembly of determine module one end and receive the material subassembly, the determine module has and examines test table, examines test table and is provided with the carousel, and examines test table and go up to be equipped with a plurality of images along the carousel periphery side in proper order and detect station and unloading station, the image detects the station and includes that the rigid coupling is in examining test table and can slide in the first slide of carousel radial direction, vertical slide in the second slide of slide and the camera module of rigid coupling in the second slide, the camera module includes industrial camera and light source, the utility model has the advantages of detection efficiency is fast, the precision is high.

Description

Rotary disc type full-automatic product appearance detection precision equipment

Technical Field

The utility model relates to a check out test set technical field specifically is the full automated inspection product appearance precision equipment of carousel formula.

Background

Along with the development of science and technology, the production speed of products is faster and faster, both good products and defective products exist in the production process, the output quality of the products is seriously influenced by the outflow of the defective products, and the quality of subsequent assembled products is caused; the defects are initially picked up in a manual detection mode, but on one hand, the positions of the product to be detected are various, and on the other hand, the reliability of manual detection is only 70%, which is influenced by various factors, so that machine vision is produced at the right moment, but a mechanical structure is still needed to be matched to solve the problem efficiently and with high quality.

Based on this, the utility model designs a full automated inspection product appearance precision equipment of carousel formula to solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full automated inspection product appearance precision equipment of carousel formula to solve above-mentioned technical problem.

In order to achieve the above object, the utility model provides a following technical scheme: full automated inspection product outward appearance precision equipment of carousel formula, including the determine module, locate the material loading subassembly and the material receiving subassembly of determine module one end, the determine module has and examines test table, examine test table and be provided with the carousel, and examine test table and go up to be equipped with a plurality of image detection stations and unloading station along the carousel periphery side in proper order, the image detects the station and includes the rigid coupling in examining test table and can slide in the ascending first slide of carousel radial direction, vertical slide in the second slide of slide, and the rigid coupling in the camera module of second slide, the camera module includes industry camera and light source.

Preferably, the carousel has the rotation platform, rotates the bench top portion and is provided with a plurality of pillars along circumference, and the top rigid coupling of pillar has the detection dish of being made by the printing opacity material, detects a dish middle part fretwork.

Preferably, the unloading station includes the unloading seat and sets up in the blowing device of carousel top, and the inside two cavitys that are equipped with of unloading seat, and the opening that communicates with the cavity is seted up respectively to the one end of unloading seat towards the carousel, and unloading seat bottom is equipped with yields discharge way and bad discharge way from the cavity toward keeping away from the extension of carousel direction.

Preferably, blow the material device and include that the level slides in the mounting panel at unloading seat top, the one end vertical slip that the unloading seat was kept away from to the mounting panel has the piece of blowing, and the inside air chamber that is equipped with of the piece of blowing, and its top is equipped with the intake pipe, and the bottom is equipped with the cylinder blowing nozzle that is used for blowing the product towards the opening direction, intake pipe and cylinder blowing nozzle all are linked together with the air chamber.

Preferably, the first slide and the second slide are fixedly connected with a measuring scale on one side wall of the sliding direction.

Preferably, the material loading subassembly has the material loading platform, and material loading bench top is provided with the vibration dish, and the vibration dish is provided with the vibration seat toward the extension of carousel marginal region one side that is provided with material way and vibration dish, and it is provided with the vibration storehouse to slide on the vibration seat, and the vibration storehouse export sets up in vibration dish top, is provided with unloading induction system in the vibration dish.

Preferably, unloading induction system includes rigid coupling in the pole setting of material loading platform, and it is equipped with the installation piece to slide on the pole setting, and the one end rotation that the stand was kept away from to the installation piece is equipped with the goods of furniture for display rather than for use and is used for detecting the unloading sensor of goods of furniture for display rather than for use swing degree.

Preferably, a guide block for guiding the product to rotate along with the turntable is arranged at the outlet of the material channel on the detection table.

Preferably, receive the material subassembly and have the material platform of receiving, receive the material bench top and slide and be equipped with the material seat of receiving, be provided with a plurality of receipts storage barrels on the material seat of receiving.

Compared with the prior art, the beneficial effects of the utility model are that:

the utility model discloses a material loading subassembly, determine module and receive the material subassembly, determine module has the test table, is provided with the carousel on the test table, is equipped with transparent test panel on the carousel, and is equipped with a plurality of image detection stations and unloading station along carousel periphery side on the test table in proper order, and the image detection station includes adjustable first slide, second slide and camera module, and the camera module includes industrial camera and light source; after the product is fed to the carousel along the material loading subassembly, the product will be along with the carousel is circular motion, and circular motion's in-process is done to the product, and the transparent test panel has strengthened the penetrating effect of light, has reduced the shadow of reflection, has improved the detection precision of image, and a plurality of image detection stations catch the image of the different sides of product from the angle of difference and discern, can effectively improve production efficiency and detection precision.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a schematic view of the overall structure of the present embodiment;

FIG. 2 is a schematic top view of the present embodiment;

FIG. 3 is a schematic structural diagram of the highlighting dial of the present embodiment;

FIG. 4 is a schematic view showing the first and second sliders in this embodiment;

FIG. 5 is a schematic structural view of a blanking station shown in the embodiment;

FIG. 6 is a schematic view of the protruding loading assembly of the present embodiment;

FIG. 7 is a schematic view showing the structure of the receiving assembly of the present embodiment.

In the drawings, the components represented by the respective reference numerals are listed below:

1. a detection component; 11. a detection table; 12. a turntable; 121. a rotating table; 122. a pillar; 123. detecting a disc; 13. an image detection station; 131. a first slider; 132. a second slide carriage; 133. a camera module; 134. an industrial camera; 135. a light source; 136. measuring a ruler; 14. a blanking station; 141. a blanking seat; 142. a blowing device; 1421. mounting a plate; 1422. a blowing block; 1423. an air chamber; 1424. an air inlet pipe; 1425. a syringe air blowing nozzle; 143. a cavity; 144. an opening; 145. a good product discharge channel; 146. a defective discharge channel; 15. a guide block; 2. a feeding assembly; 21. a feeding table; 22. a vibrating pan; 23. a material channel; 24. a vibration seat; 25. a vibration bin; 26. a blanking sensing device; 261. erecting a rod; 262. mounting blocks; 263. a decoration piece; 264. a blanking sensor; 3. a material receiving assembly; 31. a material receiving platform; 32. a material receiving seat; 33. a material receiving barrel.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative efforts belong to the protection scope of the present invention.

Referring to fig. 1-7, the present invention provides an embodiment: full automated inspection product outward appearance precision equipment of carousel formula, including detection module 1, locate the material loading subassembly 2 and the receipts material subassembly 3 of detection module 1 one end, detection module 1 has and detects platform 11, be provided with carousel 12 on detecting platform 11, and detect and be equipped with four image detection stations 13 and unloading station 14 on the platform 11 along carousel 12 periphery side in proper order, four image detection stations 13 include two image detection stations 13 that are used for detecting product width direction upper and lower face and two-purpose image detection stations 13 that are used for detecting product length direction upper and lower face, image detection station 13 includes that the rigid coupling is in detecting platform 11 and can slide in the first slide 131 of carousel 12 radial direction, vertical sliding is in the second slide 132 of slide, and the camera module 133 of rigid coupling in second slide 132, camera module 133 includes industrial camera 134 and light source 135.

As shown in fig. 3, the turntable 12 has a rotating table 121, a plurality of supporting columns 122 are circumferentially arranged at the top of the rotating table 121, a detection disc 123 made of glass is fixedly connected to the top of the supporting columns 122, the light-transmitting material enhances the penetrating effect of light, reduces the reflected shadow, avoids noise, is beneficial to improving the detection precision, and the detection disc 123 is hollow in the middle and can reduce the load of the rotating table 121.

As shown in fig. 4, the blanking station 14 includes a blanking seat 141 and a blowing device 142 disposed above the turntable 12, two cavities 143 are disposed inside the blanking seat 141, and an opening 144 communicated with the cavities 143 is respectively disposed at one end of the blanking seat 141 facing the turntable 12, a good product discharge channel 145 and a bad product discharge channel 146 are disposed at the bottom of the blanking seat 141 extending from the cavities 143 in a direction away from the turntable 12, a product qualified in detection is blown down to the good product discharge channel 145, and a product unqualified in detection is blown down to the bad product discharge channel 146.

As shown in fig. 4, the blowing device 142 includes a mounting plate 1421 horizontally sliding on the top of the blanking seat 141, the mounting plate 1421 penetrates through two sides of one end of the blanking seat 141 to form a waist groove, a blowing block 1422 vertically slides on one end of the mounting plate 1421 far away from the blanking seat 141, an air chamber 1423 is arranged inside the blowing block 1422, an air inlet pipe 1424 is arranged on the top of the blowing block 1422, a syringe blowing nozzle 1425 for blowing off products is arranged at the bottom of the blowing block 1421 towards the opening 144, the air inlet pipe 1424 and the syringe blowing nozzle 1425 are both communicated with the air chamber 1423, and a throttle valve is connected to one end of the air inlet pipe 1424 far away from the blowing block 1422 and.

As shown in fig. 5, a measuring ruler 136 is fixed to a side wall of the first slide 131 and the second slide 132 in the sliding direction, and the measuring ruler 136 can quantify the adjustable parameters, which can be used to record the position and height parameters of the industrial camera 134 to be compatible with the actual requirements of different types of products.

As shown in fig. 6, the feeding assembly 2 has a feeding table 21, a vibrating tray 22 is arranged on the top of the feeding table 21, the vibrating tray 22 extends toward the edge area of the rotary table 12 to form a material channel 23 and a vibrating seat 24 is arranged on one side of the vibrating tray 22, a vibrating bin 25 is arranged on the vibrating seat 24 in a sliding manner, an outlet of the vibrating bin 25 is formed in the upper side of the vibrating tray 22, a feeding sensing device 26 is arranged in the vibrating tray 22, the vibrating bin 25 can store a certain amount of products, manual feeding operation is effectively reduced, equipment downtime is reduced, and a guide block 15 for guiding the products to rotate along with the rotary table 12 is arranged at the outlet position of the material channel 23 on the detection table 11.

As shown in fig. 6, the blanking sensing device 26 includes a vertical rod 261 fixedly connected to the feeding table 21, a mounting block 262 is slidably disposed on the vertical rod 261, one end of the mounting block 262 far away from the vertical rod is rotated to be provided with a swing part 263 and a blanking sensor 264 for detecting the swing degree of the swing part 263, when the product is sufficient, the product can stir the swing part 263 to be far away from the blanking sensor 264 in the rotating process along with the vibrating disk 22, the vibrating bin 25 is not blanked, when the product is insufficient, the swing part 263 keeps vertical under the action of self gravity, the blanking sensor 264 senses the swing part 263 at the moment, and the vibrating bin 25 is blanked.

As shown in fig. 7, the material receiving assembly 3 has a material receiving platform 31, a material receiving base 32 is slidably disposed on the top of the material receiving platform 31, specifically, a driving cylinder is disposed between the material receiving platform 31 and the material receiving base 32, a piston of the driving cylinder is fixedly connected to the material receiving base 32, and two material receiving barrels 33 are disposed on the material receiving base 32; when a certain amount of products fall into the first receiving barrel 33, the cylinder is driven to move to push the full first receiving barrel 33 away from the blanking position, so that the empty second receiving barrel 33 is located at the blanking position.

One specific application of this embodiment is:

the utility model discloses a material loading subassembly 2, detection component 1 and receive material subassembly 3, detection component 1 has detection platform 11, is provided with carousel 12 on detection platform 11, is equipped with transparent detection dish 123 on carousel 12, and is equipped with a plurality of image detection stations 13 and unloading station 14 along carousel 12 periphery side on detection platform 11 in proper order, and image detection station 13 includes adjustable first slide 131, second slide 132 and camera module 133, and camera module 133 includes industrial camera 134 and light source 135; after the product is loaded to carousel 12 along material loading subassembly 2, the product will be along with carousel 12 is circular motion, and in the in-process that circular motion was done to the product, transparent detection dish 123 has strengthened the penetrating effect of light, has reduced the shadow of reflection, has improved the detection precision of image, and a plurality of image detection station 13 catch the image of the different sides of product from different angles and discern, can effectively improve production efficiency and detection precision.

To sum up, the utility model has the advantages of determine module 1, determine module 1 has transparent detection dish 123 and is equipped with a plurality of image detection station 13 in its week side, and it is fast, the precision is high to have detection efficiency.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Full automated inspection product appearance precision equipment of carousel formula, its characterized in that: including determine module (1), locate material loading subassembly (2) and receive material subassembly (3) of determine module (1) one end, determine module (1) has and detect platform (11), is provided with carousel (12) on detecting platform (11), and is equipped with a plurality of images in proper order along carousel (12) periphery side on detecting platform (11) and detects station (13) and unloading station (14), image detection station (13) include the rigid coupling in detecting platform (11) and can slide in first slide (131) of carousel (12) radial direction, vertical slide in second slide (132) of slide and camera module (133) of rigid coupling in second slide (132), camera module (133) include industry camera (134) and light source (135).

2. The precision equipment of claim 1, wherein: carousel (12) has and rotates platform (121), it is provided with a plurality of pillars (122) along circumference to rotate platform (121) top, the top rigid coupling of pillar (122) has detection dish (123) of being made by the printing opacity material, it fretwork to detect dish (123) middle part.

3. The precision equipment of claim 1, wherein: unloading station (14) include unloading seat (141) and set up in blowing material device (142) of carousel (12) top, unloading seat (141) inside is equipped with two cavities (143), and unloading seat (141) offer respectively towards the one end of carousel (12) with opening (144) of cavity (143) intercommunication, unloading seat (141) bottom is equipped with non-defective products discharge channel (145) and bad discharge channel (146) toward keeping away from carousel (12) direction extension from cavity (143).

4. The precision equipment of claim 3, wherein: blow material device (142) including horizontal slip in mounting panel (1421) at blanking seat (141) top, the vertical slip of one end that blanking seat (141) was kept away from in mounting panel (1421) has blowing piece (1422), blowing piece (1422) inside is equipped with air chamber (1423), and its top is equipped with intake pipe (1424), and the bottom is equipped with syringe blowing nozzle (1425) that are used for blowing the product down towards opening (144) direction, intake pipe (1424) and syringe blowing nozzle (1425) all are linked together with air chamber (1423).

5. The precision equipment of claim 1, wherein: and a measuring scale (136) is fixedly connected to one side wall of the first sliding seat (131) and the second sliding seat (132) in the sliding direction.

6. The precision equipment of claim 1, wherein: material loading subassembly (2) have material loading platform (21), material loading platform (21) top is provided with vibration dish (22), vibration dish (22) are provided with vibration seat (24) toward carousel (12) edge region extension one side that is provided with material way (23) and vibration dish (22), it is provided with vibration storehouse (25) to slide on vibration seat (24), vibration storehouse (25) export sets up in vibration dish (22) top, be provided with unloading induction system (26) in vibration dish (22).

7. The precision equipment of claim 6, wherein: unloading induction system (26) include rigid coupling in pole setting (261) of material loading platform (21), it is equipped with installation piece (262) to slide on pole setting (261), the one end rotation of keeping away from the stand of installation piece (262) is equipped with goods of furniture for display rather than for use (263) and is used for detecting unloading sensor (264) of goods of furniture for display rather than for use (263) swing degree.

8. The precision equipment of claim 6, wherein: and a guide block (15) for guiding the product to rotate along with the turntable (12) is arranged at the outlet position of the material channel (23) on the detection table (11).

9. The precision equipment of claim 1, wherein: receive material subassembly (3) and have and receive material platform (31), it slides and is equipped with material seat (32) to receive material platform (31) top, be provided with a plurality of receipts storage bucket (33) on material seat (32).