CN213170643U

CN213170643U - Double-function-position rolling full-automatic roll changing and automatic roll discharging mechanism

Info

Publication number: CN213170643U
Application number: CN202022123088.XU
Authority: CN
Inventors: 殷俊龙; 徐荷文
Original assignee: Foshan Pocation Machinery Co ltd
Current assignee: Foshan Pocation Machinery Co ltd
Priority date: 2020-09-24
Filing date: 2020-09-24
Publication date: 2021-05-11
Anticipated expiration: 2030-09-24

Abstract

The utility model discloses a full-automatic roll change of two work positions rolling and automatic mechanism of unloading, including control cabinet, two work positions carousel mechanism, AGV dolly, travelling car mechanism and servo motor etc. two work positions carousel mechanism include swivel mount, rotation axis, gear motor, cylinder and ejecting part, and travelling car mechanism includes travelling car, nip roll, guide roll and cutter mechanism. The utility model discloses holistic structural design realizes can the duplex position synchronous material book trade the material book and roll up and unload the book, and its process that carries out above-mentioned operation need not artifical the participation, it not only has the advantage that the work efficiency who trades the material book and unload the material book is high, it has still realized reducing workman's intensity of labour and the labour cost of reduction enterprise, it has solved the rolling of the high-speed gravure press of broad width on the present market generally all adopts manual operation's mode and leads to it to have the material book of trading and the inefficiency of the book of unloading, workman's the intensity of labour big and the high problem of the labour cost of enterprise.

Description

Double-function-position rolling full-automatic roll changing and automatic roll discharging mechanism

Technical Field

The utility model relates to a full-automatic roll change of two function position rolling and automatic mechanism of unloading a roll.

Background

At present, a wide-width high-speed gravure printing machine on the market has various substrate rolling modes, but most of the wide-width high-speed gravure printing machines adopt modes of manually feeding a material cylinder, manually receiving materials or manually semi-automatically receiving materials, manually unloading the material cylinder and manually dragging a finished substrate away, the mode of manual operation not only has the defect of low efficiency of changing and unloading the material cylinder, but also causes high labor intensity of workers and high labor cost of enterprises, and the mode does not meet the requirements of large-scale batch production and automatic production of the enterprises.

Disclosure of Invention

The to-be-solved technical problem of the utility model is to provide a full-automatic roll change of two function positions rolling and automatic roll discharging mechanism, its holistic structural design realizes can the duplex position in step to the material book trade the material book and roll up and unload the book, and its process that carries out above-mentioned operation need not artifical the participation, it not only has the work efficiency high advantage of the book of changing the material book and unloading the book, it has still realized reducing workman's intensity of labour and the labour cost that reduces the enterprise, make it can solve the high-speed intaglio press of broad width on the present market generally all adopt artifical manually operation's mode to the rolling of substrate and lead to it to have the book of changing the material book and unload the inefficiency of rolling, workman's intensity of labour is big and the labour cost high problem of enterprise. The utility model discloses a realize through following technical scheme:

a double-functional-position winding full-automatic reel changing and automatic reel unloading mechanism comprises a rack, wherein a double-functional-position turntable mechanism is arranged at the upper end of the rack, and an AGV trolley is movably conveyed below the rack; the double-power-position turntable mechanism comprises a rotating frame, a rotating shaft transversely penetrates through the rotating frame and is connected with the left side and the right side of the rack, a speed reduction motor is arranged at one end of the rotating shaft, the speed reduction motor is installed on one side of the rack, a control console is arranged on the other side of the rack, air cylinders are installed on the left side and the right side of the front end of the rotating frame respectively, air cylinders are also installed on the left side and the right side of the rear end of the rotating frame respectively, ejection parts are connected with each air cylinder, a moving trolley mechanism is arranged on one side of the rotating frame. The ejection member is a mold fastener for inserting into the center of the roll, for supporting the roll, and can be provided in a cylindrical or conical shape, and can be, but is not limited to, an ejection member available from a mold part company, Inc., of Dongguan, under model number SKH 59.

Preferably, the moving trolley mechanism comprises a moving trolley, a nip roll is arranged on the front side of the moving trolley, a guide roll is arranged on one side of the nip roll, a cutter mechanism is arranged on the other side of the nip roll, and a two-dimensional code reader is arranged above the front side of the guide roll. The cutter mechanism comprises a cutter and a cutter cylinder connected with the cutter.

Preferably, a winding barrel is placed between the left and right ejecting members. The winding drum refers to a winding roller, also called a receiving roller or a power traction roller, the specific structure of which is common knowledge and will not be explained in detail. One side of the front part of the rotating frame is provided with a rotating motor which can provide power support for the rotary material receiving of the material rolling barrel which is overturned to the front part of the rotating frame.

Preferably, the servo motor and the moving trolley mechanism are connected with a threaded ball screw, and the moving trolley mechanism can move back and forth through the ball screw and driven by the servo motor.

Preferably, the rotating frame can be overturned in the forward and reverse directions through the rotating shaft under the driving of the speed reducing motor.

Preferably, the angle of the rotating frame which rotates forward and backward through the rotating shaft under the driving of the speed reducing motor is 180 degrees.

Preferably, a controller connected and controlled with the double-function-position turntable mechanism, the AGV trolley, the moving trolley mechanism, the servo motor and the like is arranged in the console, the controller is a PLC programmable logic controller, and the PLC programmable logic controller can be a programmable logic controller sold on the apriba under the brand name of VIGOR/feng and the product number of 4586. The operator can input various production parameters for controlling the operation of each component to the controller through the console according to the production requirements.

The utility model discloses a double-functional-position rolling full-automatic roll changing and automatic roll discharging mechanism, which comprises a frame, a control console, a double-functional-position turntable mechanism, an AGV trolley, a moving trolley mechanism, a servo motor and the like; the double-power-position turntable mechanism comprises a rotating frame, a rotating shaft, a speed reduction motor, a cylinder and an ejection part, and the moving trolley mechanism comprises a moving trolley, a pressure roller, a guide roller and a cutter mechanism. When the AGV trolley of the utility model is started, a coil stock cylinder can be conveyed to the rear side of the rack, and the coil stock cylinder is conveyed between the left ejection part and the right ejection part which are positioned at the rear part of the rack (namely, the coil stock cylinder and the left ejection part and the right ejection part are positioned at the same axis), when the left ejection part and the right ejection part which are positioned at the rear part of the rack do ejection movement under the driving of the cylinders which are respectively connected with the left ejection part and the right ejection part, the left ejection part and the right ejection part can be inserted into the cylinder cores at the left end and the right end of the coil stock cylinder, so that the coil stock cylinder can be supported, and; when the speed reducing motor is started, the speed reducing motor drives the rotating shaft to rotate 180 degrees anticlockwise, so that the rotating frame can turn 180 degrees anticlockwise in the upper part of the rack along with the rotation of the rotating shaft, the turning can enable one end, loaded into the winding barrel, of the rotating frame to rotate to the front part of the rack (to prepare for winding materials of the winding barrel), and one end, not loaded into the winding barrel, of the rotating frame to rotate to the rear part of the rack (to prepare for installing the next winding barrel); then, the starting end of the material to be rolled is attached to the upper surface of a material rolling barrel at the front part of the frame, and the material rolling barrel rotates under the driving of a rotating motor which is positioned at one side of the material rolling barrel and connected with the material rolling barrel so as to roll the material; when the speed reducing motor is started, the controller can simultaneously control the servo motor in the moving trolley mechanism to be started, and the servo motor can drive the ball screw to rotate along with the ball screw when starting to rotate anticlockwise, so that the moving trolley can move backwards along with the ball screw rotating anticlockwise, and the space can be reserved for the overturning operation of the double-functional-position turntable mechanism, so that the rotating frame can be prevented from colliding with the moving trolley when being overturned; then, placing the next material rolling barrel on the AGV trolley, when the two-dimensional code reader automatically reads the two-dimensional code information on the material rolling barrel which is turned over by 180 degrees anticlockwise, the two-dimensional code reader can send the information read by the two-dimensional code reader to the controller, so that the controller can control the AGV trolley to start after receiving the information and convey the next material rolling barrel to a position between a left ejection part and a right ejection part at the rear part of the rack, and the left ejection part and the right ejection part at the rear part of the rack are respectively and automatically inserted into barrel cores at the left end and the right end of the next material rolling barrel under the driving of ejection cylinders connected with the ejection parts to complete the installation operation of the next material rolling barrel, and then, the AGV trolley does reset motion; after a material is coiled on a coiling barrel at the front part of the frame according to the production requirement, a belt reducing motor drives a rotating shaft to reset for 180-degree turning operation, at the moment, the next coiling barrel rotates to the front part of the frame for the coiling operation of the material, meanwhile, a servo motor is started and rotates clockwise, so that the moving trolley can reset forward through a ball rolling rod and driven by the clockwise rotating servo motor, the forward and backward movement of the moving trolley is controlled by the servo motor, and the servo motor can effectively ensure the moving stability of the moving trolley; the trolley moving forwards can enable the nip roll to be tightly pressed on the surface of the winding barrel which is turned over by 180 degrees and wound with a certain length, so that the phenomenon that materials wound on the periphery of the winding barrel are wrinkled is avoided; then, the cutter mechanism is started to cut off the material on one side of the cutter mechanism, and then the winding operation of the previous winding barrel is completed; then, the AGV car is started to transport the other material roll to the lower side of the material roll wound in the rear part of the frame, at this time, the left and right ejection components in the rear part of the frame respectively do reset motion under the drive of the air cylinder connected with the left and right ejection components to withdraw from the cylinder cores at the left and right ends of the material roll (namely, the left and right ejection components release the support of the cylinder core of the material roll to complete the roll discharging operation), the material roll wound on the periphery is dropped on the surface of the AGV car to complete the roll discharging operation, finally, the AGV car moves according to the preset parameters to realize that the other material roll can be transferred between the left and right ejection components in the rear part of the frame (namely, the material roll and the left and right ejection components are in the same axle center position), the left and right ejection components support the material roll according to the above operation, the circulation is carried out, the whole structure can carry out the material roll changing and discharging operation on the other side of the material roll, it has realized that it can be automatic to material book and has traded the material book and roll up and unload the book, and its process of carrying out above-mentioned operation need not artifical the participation, and it not only has trades the material book and unloads the advantage that work efficiency is high that the material was rolled up, and it has still realized reducing workman's intensity of labour and the labour cost of reduction enterprise, and it is more convenient, swift to use, and the practicality is strong.

Drawings

For the purpose of illustration, the invention is described in detail with reference to the following preferred embodiments and the accompanying drawings.

Fig. 1 is a schematic perspective view of the state of the double-function-position rolling full-automatic roll changing and automatic roll discharging mechanism of the present invention.

Fig. 2 is a schematic left side view of the state of the double-function rolling full-automatic roll changing and automatic roll discharging mechanism of the utility model.

Detailed Description

In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the accompanying drawings. The preferred embodiments of the present invention are shown in the drawings. The invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

In this embodiment, referring to fig. 1 to 2, the utility model discloses a double-station rolling full-automatic roll changing and automatic roll discharging mechanism, which comprises a frame 1, wherein a double-station turntable mechanism is arranged at the upper end of the frame 1, and an AGV trolley 2 is movably conveyed below the frame 1; two merit position carousel mechanisms include swivel mount 3, both ends about transversely running through swivel mount 3 are connected with frame 1 and are provided with rotation axis 4, the one end of rotation axis 4 is provided with gear motor 5, gear motor 5 installs the one side at frame 1, the opposite side of frame 1 is provided with control cabinet 6, the cylinder is installed respectively to the left and right sides of 3 front ends of swivel mount, the cylinder is also installed respectively to the left and right sides of 3 rear ends of swivel mount, be connected with ejecting part 7 with every cylinder, and one of them side of swivel mount 3 is provided with travelling car mechanism, the downside of travelling car mechanism is provided with servo motor 8.

In one embodiment, the moving trolley mechanism comprises a moving trolley 9, a nip roll 10 is arranged on the front side of the moving trolley 9, a guide roll 11 is arranged on one side of the nip roll 10, a cutter mechanism 12 is arranged on the other side of the nip roll 10, and a two-dimensional code reader 13 is arranged above the front side of the guide roll 11.

In one embodiment, a winding barrel 14 is placed between the left and right ejection members 7.

In one embodiment, the servo motor 8 and the moving trolley mechanism are connected with a ball screw 15, and the moving trolley mechanism can move back and forth through the ball screw 15 and driven by the servo motor 8.

In one embodiment, the rotating frame 3 can be turned forward and backward through the rotating shaft 4 and driven by the speed reducing motor 5.

In one embodiment, the rotating frame 3 rotates through the rotating shaft 4 and rotates forward and backward by 180 degrees each time under the driving of the reduction motor 5.

In one embodiment, the operation process of the double-function-position winding full-automatic roll changing and automatic roll discharging mechanism is as follows: when the AGV trolley 2 is started, the coil bobbin 14 can be conveyed between the left ejection part 7 and the right ejection part 7 which are positioned at the rear part of the rack 1 (namely, the coil bobbin 14 and the left ejection part 7 and the right ejection part 7 are positioned at the same axis), when the left ejection part 7 and the right ejection part 7 which are positioned at the rear part of the rack 1 are driven by cylinders respectively connected with the left ejection part and the right ejection part 7 to perform ejection movement, the left ejection part and the right ejection part 7 can be inserted into bobbin cores at the left end and the right end of the coil bobbin 14 so as to support the coil bobbin 14, and then, the AGV trolley 2 retreat; when the speed reducing motor 5 is started, the speed reducing motor 5 drives the rotating shaft 4 to rotate 180 degrees anticlockwise, so that the rotating frame 3 can rotate along with the rotating shaft 4 and turn over 180 degrees anticlockwise in the upper part of the rack 1, one end of the rotating frame 3, which is provided with the winding barrel 14, can rotate to the front part of the rack 1, and the end, which is not provided with the winding barrel 14, can rotate to the rear part of the rack 1; then, the starting end of the material to be rolled is attached to the surface of a material rolling barrel 14 positioned at the front part of the frame 1, and the material can be rolled when the material rolling barrel 14 rotates under the driving of a rotating motor connected with the material rolling barrel 14; when the speed reducing motor 5 is started, the controller can simultaneously control the servo motor 8 in the moving trolley mechanism to be started, when the servo motor 8 is started to rotate anticlockwise, the ball screw 15 can be driven to rotate along with the servo motor, so that the moving trolley 9 can move backwards along with the ball screw 15 rotating anticlockwise, and the space for overturning operation of the double-function turntable mechanism can be provided, so that the double-function turntable mechanism (or the rotating frame 3) can be prevented from colliding with the moving trolley 9 when being overturned; then, a next material winding barrel 14 is placed on the AGV trolley 2, when the two-dimensional code reader 13 automatically reads two-dimensional code information which is turned over by 180 degrees anticlockwise and is pasted on the material winding barrel 14, the two-dimensional code reader 13 sends the read information to the controller, the controller can control the AGV trolley 2 to start after receiving the information and convey the next material winding barrel 14 to a position between the left ejection part and the right ejection part 7 at the rear part of the rack 1, the left ejection part and the right ejection part 7 at the rear part of the rack 1 are respectively driven by the ejection cylinders connected with the ejection parts to be automatically inserted into barrel cores at the left end and the right end of the next material winding barrel 14 so as to complete installation operation of the next material winding barrel 14, and then the AGV trolley 2 performs resetting movement; after a material roll 16 is formed by winding a material with the required length or thickness according to the production requirement on a winding barrel 14 at the front part of the frame 1, a belt reducing motor drives a rotating shaft 4 to reset for 180-degree turnover movement, at the moment, the next winding barrel 14 rotates to the front part of the frame 1 to be prepared for winding the material, meanwhile, a servo motor 8 is started, the servo motor 8 rotates clockwise, and then the movable trolley 9 can reset forward through a ball roller rod and driven by the servo motor 8 rotating clockwise, the forward and backward movement of the movable trolley 9 is controlled by the servo motor 8, and the servo motor 8 can effectively ensure the moving stability of the movable trolley 9; the trolley moving forwards can drive the material pressing roller 10 to press the surface of the material wound on the periphery of the winding barrel 14, so that the phenomenon that the material on the periphery of the winding barrel 14 wrinkles in the winding process is avoided; then, the cutter mechanism 12 starts to cut off the material on one side of the cutter mechanism, and then the winding operation of the previous winding barrel 14 is completed; then, the AGV 2 starts to transport another material winding barrel 14 to the lower side of the material winding barrel 14 in the rear part of the frame 1, at this time, the left and right ejection members 7 in the rear part of the frame 1 are driven by the cylinders connected thereto to respectively eject the cores at the left and right ends of the material winding barrel 14 (i.e. the left and right ejection members 7 release the support of the core of the material winding barrel 14), the material winding barrel 14 with the material wound on the periphery is dropped onto the surface of the AGV 2 to complete the operation of unwinding the material winding barrel 14 with the material wound on the periphery, finally, the AGV 2 moves forward according to the preset parameters, so that the AGV can transport another material winding barrel 14 to between the left and right ejection members 7 in the rear part of the frame 1 (i.e. the other material winding barrel 14 and the left and right ejection members 7 are in the same axial position), the left and right ejection members 7 support the other material winding barrel 14 according to the above operation, so circulate, its holistic structural design realizes can duplex position synchronous operation, duplex position means that it can carry out the rolling to the material on one side and the another side can change the material book 16 and roll up and unload a roll operation, it has realized that can change the material book automatically and roll up and unload the book, and its process of carrying out above-mentioned operation need not artifical the participation, it not only has the advantage that the work efficiency who changes the material book and unload the material book is high, it has still realized reducing workman's intensity of labour and the labor cost of reduction enterprise, it is more convenient, swiftly to use, the practicality is strong.

The utility model discloses a double-functional-position rolling full-automatic roll changing and automatic roll discharging mechanism, which comprises a frame, a control console, a double-functional-position turntable mechanism, an AGV trolley, a moving trolley mechanism, a servo motor and the like; the double-power-position turntable mechanism comprises a rotating frame, a rotating shaft, a speed reduction motor, a cylinder and an ejection part, and the moving trolley mechanism comprises a moving trolley, a pressure roller, a guide roller and a cutter mechanism. The utility model discloses holistic structural design realizes can the duplex position synchronous and automatic material book trade the material book and roll up and unload the book, and its process that carries out above-mentioned operation need not artifical the participation, it not only has the work efficiency high advantage of changing the material book and unloading the material book, it has still realized reducing workman's intensity of labour and the labour cost of reduction enterprise, it has solved the rolling of the high-speed gravure press of broad width on the present market generally all is the mode that adopts artifical manually operation to the substrate and leads to it to have the material book of trading and the inefficiency of unloading the book, workman's intensity of labour is big and the labour cost high problem of enterprise.

The above-mentioned embodiments are merely examples of the present invention, and are not intended to limit the scope of the invention, which is defined by the claims and the equivalents of the principles and basic structures of the invention.

Claims

1. The utility model provides a full-automatic roll change of two power positions rolling and automatic coil stripping mechanism which characterized in that: the automatic guided vehicle comprises a rack, wherein a double-functional-position turntable mechanism is arranged at the upper end of the rack, and an AGV trolley is movably conveyed below the rack; the double-power-position turntable mechanism comprises a rotating frame, a rotating shaft transversely penetrates through the rotating frame and is connected with the left side and the right side of the rack, a speed reduction motor is arranged at one end of the rotating shaft, the speed reduction motor is installed on one side of the rack, a control console is arranged on the other side of the rack, air cylinders are installed on the left side and the right side of the front end of the rotating frame respectively, air cylinders are also installed on the left side and the right side of the rear end of the rotating frame respectively, ejection parts are connected with each air cylinder, a moving trolley mechanism is arranged on one side of the rotating frame.

2. The full-automatic roll changing and automatic roll discharging mechanism for double-station rolling according to claim 1, characterized in that: the moving trolley mechanism comprises a moving trolley, a nip roll is arranged on the front side of the moving trolley, a guide roll is arranged on one side of the nip roll, a cutter mechanism is arranged on the other side of the nip roll, and a two-dimensional code reader is arranged above the front side of the guide roll.

3. The full-automatic roll changing and automatic roll discharging mechanism for double-station rolling according to claim 1, characterized in that: a material rolling barrel is arranged between the left ejection part and the right ejection part.

4. The full-automatic roll changing and automatic roll discharging mechanism for double-station rolling according to claim 1, characterized in that: the servo motor and the moving trolley mechanism are connected with a ball screw, and the moving trolley mechanism can move back and forth through the ball screw and under the driving of the servo motor.

5. The full-automatic roll changing and automatic roll discharging mechanism for double-station rolling according to claim 1, characterized in that: the rotating frame can be overturned in the forward and reverse directions through the rotating shaft under the driving of the speed reducing motor.

6. The full-automatic roll changing and automatic roll discharging mechanism for double-station rolling according to claim 5, characterized in that: the angle of the rotating frame which is driven by the speed reducing motor to turn forward and backward each time through the rotating shaft is 180 degrees.