CN116534624B - Compression manufacturing equipment for compression bath towel - Google Patents
Compression manufacturing equipment for compression bath towel Download PDFInfo
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- CN116534624B CN116534624B CN202310499177.XA CN202310499177A CN116534624B CN 116534624 B CN116534624 B CN 116534624B CN 202310499177 A CN202310499177 A CN 202310499177A CN 116534624 B CN116534624 B CN 116534624B
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- compression
- cylinder
- cloth
- winding
- clamping
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- 230000006835 compression Effects 0.000 title claims abstract description 120
- 238000007906 compression Methods 0.000 title claims abstract description 120
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 238000004804 winding Methods 0.000 claims abstract description 76
- 238000005520 cutting process Methods 0.000 claims abstract description 35
- 239000000463 material Substances 0.000 claims description 118
- 239000004744 fabric Substances 0.000 claims description 100
- 238000007599 discharging Methods 0.000 claims description 37
- 238000003825 pressing Methods 0.000 claims description 29
- 230000017105 transposition Effects 0.000 claims description 25
- 238000005096 rolling process Methods 0.000 claims description 19
- 239000002994 raw material Substances 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 238000001125 extrusion Methods 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 12
- 239000000047 product Substances 0.000 description 3
- 238000007493 shaping process Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
- B65H16/02—Supporting web roll
- B65H16/06—Supporting web roll both-ends type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H45/00—Folding thin material
- B65H45/02—Folding limp material without application of pressure to define or form crease lines
- B65H45/06—Folding webs
- B65H45/08—Folding webs longitudinally
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
- B65H2701/11332—Size of webs strip, tape, narrow web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/19—Specific article or web
Abstract
The invention relates to the technical field of compression bath towel production devices, and particularly discloses compression manufacturing equipment for compression bath towels, which comprises an automatic feeding frame, a winding and cutting mechanism, a clamping mechanism and a compression mechanism.
Description
Technical Field
The invention relates to the technical field of compression bath towel production devices, in particular to compression manufacturing equipment for compression bath towels.
Background
The compressed bath towel is formed by compressing cloth such as bath towel or towel into a compacted and dehydrated state for packaging, when the compressed bath towel is used, the water soaking can be unfolded immediately, and the compressed bath towel is very popular with consumers in the market due to the convenience in use and portability.
At present, in the market, the mode of compressing daily necessities is to cut raw materials into sheets, then placing the sheets into a compression cavity, then compressing the sheets into cakes or blocks through a hydraulic device, and then packaging the cakes or blocks, wherein the cut sheets are large in size, the cut sheets are usually bent manually to form clusters and then are stuffed into the compression cavity, or the cut sheets are stuffed into the compression cavity through a guide rod and then compressed, the efficiency is ensured and the compression speed is improved in the manual process, so that operators are at risk and consume labor, and at present, although some semi-automatic or automatic compression equipment is provided, the front working procedure and the rear working procedure are not tightly connected, the folding state or the placement position posture of the cut sheets in the compression cavity influences the appearance consistency and the compression quality of compression molding of a final product, and the actual compression effect is not ideal.
Based on the above, the present invention has devised a compression manufacturing apparatus for compression bath towel to solve the above-mentioned problems.
Disclosure of Invention
The invention aims to provide compression manufacturing equipment for compressed bath towels, which solves the problems in the background art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
a compression manufacturing device for compressed bath towels comprises an automatic feeding frame, a winding and cutting mechanism, a clamping mechanism and a compression mechanism;
the automatic feeding frame comprises a transposition platform for unreeling a cloth barrel, a material taking platform for lifting cloth at a corner is arranged at the bottom of the transposition platform, an auxiliary feeding mechanism for pressing the cloth downwards and conveying the cloth is arranged right above the transposition platform, a humidifying box for humidifying the cloth is arranged at a rear side station of the transposition platform, and a folding cloth mechanism for folding wide cloth into narrow cloth is arranged at a rear side station of the humidifying box;
a processing operation table is arranged on one side of the automatic feeding frame, and the winding and cutting mechanism, the clamping mechanism and the compression mechanism are sequentially arranged at the top of the processing operation table along the cloth conveying direction;
the winding and cutting mechanism comprises a guide roller for receiving one side of the folding cloth mechanism for discharging, winding discs for winding narrow cloth are sequentially and oppositely arranged at the rear side stations of the guide roller, discharging discs for discharging and removing the cylindrical material cylinder rolls which are wound into cylinders are arranged at the opposite sides of the winding discs, and a cutting assembly for cutting off the cloth at the tail end of the cylindrical material cylinder rolls is arranged between the winding discs and the material clamping mechanism;
the clamping mechanism comprises two clamping cylinder half-arc plates used for clamping the charging cylinder coil from two sides, and the whole clamping cylinder half-arc plates move back and forth and left and right through a clamping cylinder stroke assembly and are used for conveying the charging cylinder to the compression mechanism;
the compressing mechanism comprises a main material pressing turntable driven by the turntable rotating assembly at intervals, a plurality of compressing bins are arranged on the main material pressing turntable, the material clamping mechanism conveys the material collet to the position right above an opening of the compressing bin through a half arc plate of the clamping drum, and a compressing head used for tamping the material barrel out of the half arc plate of the clamping drum and compressing the material barrel in the compressing bin is arranged right above the opening of the compressing bin.
Preferably, the material taking platform is hinged to two sides of the bottom of the rear end of the automatic feeding frame, a notch for clamping the material distributing cylinder shaft is arranged at the outer end of the material taking platform, a socket for being matched with the notch for butt joint is arranged on the material shifting platform, an electric lock catch assembly is arranged on the socket, a feeding cylinder for driving the material taking platform to rotate towards the material shifting platform is arranged at the rear end of the automatic feeding frame, and the telescopic end of the cylinder is rotatably arranged on a beam arm of the material taking platform.
Preferably, the auxiliary feeding mechanism comprises a conveying belt and a pressing cylinder, the conveying belt is integrally rotatably arranged above the transposition platform in an inclined manner, the pressing cylinder for integrally driving the conveying belt to rotate is arranged at the top of the automatic feeding frame, and when the raw material barrel on the transposition platform is discharged, the pressing cylinder drives the auxiliary feeding mechanism to press on the upper surface of the raw material barrel in a following manner.
Preferably, the folding cloth mechanism is composed of a plurality of X-shaped sliding rod combinations, the lower part of the bottom of the folding cloth mechanism is in a transverse large opening form, the upper part of the bottom of the folding cloth mechanism is in a longitudinal closing form, a plurality of conveying rollers for conveying cloth are arranged at the top of the humidifying box, a material pulling mechanism for winding up the cloth upwards is arranged at the top of the automatic feeding frame, the material pulling mechanism is laterally arranged, and a side conveying roller for conveying narrow cloth towards one side of the processing operation table is arranged on the side wall of the automatic feeding frame.
Preferably, the winding disc and the opposite surfaces of the discharging disc are respectively provided with a cylinder shaft rod for penetrating the cylinder shaft hole, the winding disc is provided with a winding rotating assembly for driving the winding disc to integrally rotate, and the winding disc is provided with a winding stroke assembly for driving the winding disc to integrally displace along the axial lead direction of the winding disc.
Preferably, the winding disc opposite sides set up by two sets of the discharge disc, two the discharge disc is installed respectively at the both ends of rotatory work or material rest, rotatory work or material rest rear side sets up by the work or material rest motor, the motor shaft fixed mounting of work or material rest motor is in the middle section position of rotatory work or material rest, the discharge disc is along axial slidable mounting, and the spool pole fixed mounting of discharge disc one side is in on the rotatory work or material rest, the back-mounted of rotatory work or material rest has and is used for driving the discharge disc orientation the discharge push rod that the winding disc direction promoted, rotatory work or material rest back-mounted has and is used for driving the overhanging extrusion cylinder of unloading of discharge push rod.
Preferably, the outer ring of the discharge tray is provided with a gear ring, the cutting assembly is integrally and slidably mounted on one side of the rolling tray and is provided with a cutting cylinder sliding assembly for moving towards one side of the discharge tray, a motor gear assembly for driving the gear ring to rotate is arranged between the cutting assembly and the material clamping mechanism, and after the cutting assembly cuts off the material barrel roll, the motor gear assembly drives the gear ring to rotate.
Preferably, the rear end of the winding rotating assembly is provided with a counting sensing assembly for recording the number of rotation turns of the winding disc side drum shaft lever.
Preferably, the bottoms of the two clamping cylinder half-arc plates are both slidably mounted on the clamping slide rail, at least one clamping cylinder for driving the clamping cylinder half-arc plates to move is arranged, and the clamping cylinder stroke assembly at least comprises two displacement assemblies in mutually perpendicular directions.
Preferably, the main pressing turntable is intermittently rotated by the turntable rotating assembly, at least two compression bins are arranged on the main pressing turntable, each compression bin is provided with a compression head right above, the compression heads are synchronously driven by a single compression cylinder, one compression head is arranged to be a compression station, the inner bottom of the compression bin at the compression station is in a closed form, the other compression head is a discharge station, and the inner bottom of the compression bin at the discharge station is in an open form for discharging.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, full-automatic operation is realized from the steps of feeding, folding cloth, winding cloth, moving a charging barrel and final compression setting and discharging, no personnel is required for operation, particularly dangerous and tedious operation of placing the cloth into a compression cavity is omitted, a large amount of manpower is saved, the whole process flow of the compressed bath towel is simplified, the bath towel cloth is uniformly folded and wound into the charging barrel with consistent specification for compression, the size and thickness of the compressed bath towel are more uniform, the appearance of a formed product is more compact and attractive, and the production efficiency and the production quality are greatly improved.
2. The invention has high linkage efficiency, space saving, strong structural rigidity, large supply pressure, and can ensure the stability of product molding, the mechanism can realize automatic circulation, and the actions of feeding, distributing, compressing, discharging and the like are sequentially pushed in, so that the working space is greatly optimized.
Drawings
FIG. 1 is a schematic view of the front side view angle structure of the present invention;
FIG. 2 is a rear side view of FIG. 1;
FIG. 3 is a side view of the automated feeding stand;
FIG. 4 is a schematic structural view of a winding and cutting mechanism;
FIG. 5 is a schematic diagram of a mechanism of the clamping mechanism;
fig. 6 is a schematic structural view of the compression mechanism.
In the drawings, the list of components represented by the various numbers is as follows:
the automatic feeding device comprises an automatic feeding frame 1, a material taking platform 10, a transposition platform 11, an auxiliary feeding mechanism 12, a humidifying box 13, a folding distributing mechanism 14 and a material pulling mechanism 15; the device comprises a winding cutting mechanism 2, a guide roller 20, a winding disc 21, a winding stroke component 210, a winding rotating component 211, a discharging disc 22, a discharging extrusion cylinder 220, a discharging push rod 221, a material frame motor 222, a rotating material frame 223, a cutting component 23, a material clamping mechanism 3, a clamping cylinder half arc plate 30, a clamping cylinder 31, a clamping slide rail 32, a clamping cylinder stroke component 33, a compression mechanism 4, a pressing main rotary table 40, a compression bin 41, a compression head 42, a compression cylinder 43, a rotary table rotating component 44, a processing operation table 5 and a control host 50.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1-6, the present invention provides a technical solution:
the compression manufacturing equipment for the compressed bath towel comprises an automatic feeding frame 1, a winding and cutting mechanism 2, a clamping mechanism 3 and a compression mechanism 4;
the automatic feeding frame 1 comprises a transposition platform 11 for unreeling a cloth cylinder, a material taking platform 10 for lifting cloth at a corner is arranged at the bottom of the transposition platform 11, an auxiliary feeding mechanism 12 for pressing down the cloth and for conveying the cloth is arranged right above the transposition platform 11, a humidifying box 13 for humidifying the cloth is arranged at a rear side station of the transposition platform 11, and a folding cloth mechanism 14 for folding the wide cloth into a narrow cloth is arranged at a rear side station of the humidifying box 13;
a processing operation table 5 is arranged on one side of the automatic feeding frame 1, and the winding and cutting mechanism 2, the clamping mechanism 3 and the compression mechanism 4 are sequentially arranged at the top of the processing operation table 5 along the cloth conveying direction;
the winding and cutting mechanism 2 comprises a guide roller 20 for receiving one side of the folding cloth mechanism 14 for discharging, a winding disc 21 for winding narrow cloth is arranged at the rear side station of the guide roller 20 in sequence in an opposite way, a discharging disc 22 for discharging and removing a cylindrical material cylinder coil which is wound into a cylinder shape is arranged at the opposite side of the winding disc 21, and a cutting assembly 23 for cutting off cloth at the tail end of the cylindrical material cylinder coil is arranged between the winding disc 21 and the clamping mechanism 3;
the clamping mechanism 3 comprises two clamping cylinder half arc plates 30 for clamping the cylinder coil from two sides, and the whole clamping cylinder half arc plates 30 move back and forth and left and right through a clamping cylinder stroke assembly 33 for conveying the cylinder to the compression mechanism 4;
the compression mechanism 4 comprises a main material pressing turntable 40 which is driven by a turntable rotating assembly 44 to rotate at intervals, a plurality of compression bins 41 are arranged on the main material pressing turntable 40, the material clamping mechanism 3 sends material chucks to the position right above the opening of the compression bins 41 through a half-arc clamping plate 30, and a compression head 42 for tamping the material chucks out of the half-arc clamping plate 30 and sending the material chucks into the compression bins 41 for compression is arranged right above the opening of the compression bins 41;
when the automatic feeding device is in operation, as shown in fig. 1, a raw material cloth cylinder of a bath towel is erected on a transposition platform 11 of an automatic feeding frame 1, wherein a material taking platform 10 is used for rotating a certain angle to convey a cloth cylinder with larger weight to the transposition platform 11 for erection, cloth is pulled out and pushed forward by an auxiliary feeding mechanism 12, before entering a folding cloth mechanism 14 for folding, the cloth is humidified above a humidifying box 13 to facilitate folding box compression, the folding cloth mechanism 14 can be arranged into various structures which do not affect cloth conveying and guide cloth bending, such as a wave plate or a guide rod, a plurality of slide bars which guide cloth folding in the vertical direction are shown, the cloth is penetrated upwards from the bottom, the cloth is narrowed through a plurality of slide bars, and the purpose of arranging the folding cloth mechanism 14 is mainly convenient for rolling and compression;
after the cloth is folded and narrowed, the cloth enters a rolling disc 21 of a rolling cutting mechanism 2 through a guide roller 20, the rolling disc 21 rolls the narrow cloth into a hollow roll shape, after the rolling is finished, the material roll is transferred to one side of two half arc plates 30 of the clamping cylinder through a discharging disc 22, the two half arc plates 30 of the clamping cylinder clamp the material roll, simultaneously, the cutting assembly 23 cuts off the cloth connected with the tail end of the material roll, the two half arc plates 30 of the clamping cylinder transmit the material roll to the position right above a compression bin 41, a compression head 42 moves to press the material roll out of the two half arc plates 30 of the clamping cylinder and send the material roll into the compression bin 41 for compression shaping, a plurality of stations can be arranged on a main material pressing rotary disc 40, one side is used for compression, and the other side is used for pressing out a final compression bath towel for compression shaping, and the whole process of the compression bath towel is finished in sequence;
therefore, the full-automatic operation is realized from the steps of feeding, folding cloth, winding cloth, moving the material cylinder and finally compressing, shaping and discharging, no personnel is needed for operation, particularly dangerous and tedious operation of putting the cloth into a compression cavity is omitted, a large amount of manpower is saved, the whole process flow of the compressed bath towel is simplified, the uniform folding and winding of the bath towel cloth are carried out to form the material cylinder with consistent specification, the compression is carried out, the size and the thickness of the compressed bath towel are more uniform, the appearance of the formed product is more compact and attractive, and the production efficiency and the production quality are greatly improved.
The material taking platform 10 is hinged to two sides of the bottom of the rear end of the automatic feeding frame 1, a notch for clamping a material distributing cylinder shaft is formed in the outer end of the material taking platform 10, a socket for being matched with the notch for butt joint is formed in the transposition platform 11, an electric lock catch assembly is arranged on the socket, a feeding cylinder for driving the material taking platform 10 to rotate towards the transposition platform 11 is arranged at the rear end of the automatic feeding frame 1, and the telescopic end of the cylinder is rotatably arranged on a beam arm of the material taking platform 10;
during operation, the feed cylinder is by outside loading attachment, like material loading shallow or fork truck etc. propelling movement to getting material platform 10 department, lets the axle of feed cylinder and the material platform 10 joint of automatic feeding frame 1 rear end both sides good, then starts the material loading cylinder, and the cylinder removes the feed cylinder to transposition platform 11 departments, breach and bellmouth butt joint, and after the axle of feed cylinder slid the bellmouth, through electric latch assembly with the axle rotation locking of feed cylinder, guarantee that the feed cylinder can not drop any more, the feed cylinder alright rotate the blowing on transposition platform 11.
The auxiliary feeding mechanism 12 comprises a conveying belt and a pressing cylinder, the conveying belt is integrally and rotatably arranged obliquely above the transposition platform 11, the pressing cylinder for integrally driving the conveying belt to rotate is arranged at the top of the automatic feeding frame 1, and when a raw material barrel on the transposition platform 11 is discharged, the pressing cylinder drives the auxiliary feeding mechanism 12 to press on the upper surface of the raw material barrel in a following mode;
when the feeding device works, the feeding platform 11 is used for feeding the raw material cylinder, the conveying belt is used for pressing the upper end of the raw material cylinder to prevent the cloth wound on the raw material cylinder from loosening, and meanwhile, the cloth is conveyed towards the subsequent station in an auxiliary mode by means of friction force between the conveying belt and the cloth.
Wherein, the opposite surfaces of the rolling disc 21 and the discharging disc 22 are respectively provided with a drum shaft rod for penetrating through a drum shaft hole, the rolling disc 21 is provided with a rolling rotating component 211 for driving the rolling disc 21 to integrally rotate, and the rolling disc 21 is provided with a rolling stroke component 210 for driving the rolling disc 21 to integrally move along the axial line direction of the rolling disc 21;
in operation, the set winding disc 21 rotates through the winding rotating assembly 211, the drum shaft rod of the winding disc 21 is used for winding the narrow fabric conveyed by the guide roller 20, after the winding disc 21 winds to form a drum roll with a certain size, the drum shaft rod of the winding disc 21 is pulled out under the driving of the winding stroke assembly 210, and at the moment, the drum roll is left on the drum shaft rod of the discharging disc 22 to wait for the next process.
The two discharge trays 22 are arranged on opposite sides of the rolling disc 21, the two discharge trays 22 are respectively arranged at two ends of a rotary material frame 223, a material frame motor 222 is arranged on the rear side of the rotary material frame 223, a motor shaft of the material frame motor 222 is fixedly arranged at the middle section position of the rotary material frame 223, the discharge trays 22 are axially and slidably arranged, a cylinder shaft rod on one side of the discharge tray 22 is fixedly arranged on the rotary material frame 223, a discharge push rod 221 for driving the discharge tray 22 to push towards the rolling disc 21 is arranged on the rear surface of the rotary material frame 223, and a discharge extrusion cylinder 220 for driving the discharge push rod 221 to extend outwards is arranged on the rear surface of the rotary material frame 223;
in operation, when the take-up reel 21 is pulled out, the rotating material rack 223 is controlled to rotate by the material rack motor 222, so that the material cylinder coil is directly rotated to the station of the material clamping mechanism 3 for taking materials with the two semi-arc plates 30, wherein in order to prevent the material cylinder coil from being wound on the material cylinder shaft rod on the material discharge tray 22 to be too tight and not easy to fall off, the material discharge tray 22 is set into an outward pushing mode, and when the material discharge tray 22 is pushed out, the material cylinder shaft rod wound with cloth is kept motionless, so that the material cylinder coil can be easily pushed out and clamped by the two semi-arc plates 30.
The bottoms of the two clamping cylinder half arc plates 30 are both slidably mounted on the clamping slide rail 32, at least one clamping cylinder 31 for driving the clamping cylinder half arc plates 30 to move is arranged, and the clamping cylinder stroke assembly 33 at least comprises two displacement assemblies in mutually perpendicular directions;
when the feeding device works, the two clamping cylinder half arc plates 30 are driven by the clamping cylinder stroke assembly 33 with the multi-way stroke to move to one side of the discharging disc 22 in an unfolding shape, at the moment, the discharging disc 22 is wound with a charging cylinder coil which is pushed outwards, and the two clamping cylinder half arc plates 30 are clamped by being close to the outer ring of the charging cylinder coil and move to the compression mechanism 4 with the charging cylinder coil, so that the feeding action of the charging cylinder coil is completed.
The main pressing turntable 40 is intermittently rotated by a turntable rotating assembly 44, at least two compression bins 41 are arranged on the main pressing turntable 40, one compression head 42 is arranged right above each compression bin 41, the compression heads 42 are synchronously driven by a single compression cylinder 43, one compression head 42 is arranged as a compression station, the inner bottom of the compression bin 41 at the compression station is in a closed form, the other compression head 42 is a discharge station, and the inner bottom of the compression bin 41 at the discharge station is in an open form for discharging;
when the automatic discharging device is in operation, two compression heads 42 are synchronously pressed down or lifted, one compression head 42 compresses in one compression bin 41, after the compression is completed, the main material pressing rotary table 40 rotates to drive the compression bin 41 with the completion of the compression to move to a discharging station, at the moment, the compression head 42 is pressed down again to directly press out the compressed bath towel from the bottom opening to complete the discharging action, the whole compression bin 41 can be arranged in an opening mode up and down, (the direction shown in fig. 6, namely, the compression bin 41 is in an opening mode in the left-right direction), the compression mechanism 4 is provided with a vertical mounting plate shown in fig. 6, a discharging hole is formed at the mounting plate at the discharging station, and the rest is a smooth panel which is matched with the compression bin 41 to form a compression cavity with a single-side opening.
Example 2
This embodiment differs from embodiment 1 in that:
the folding cloth mechanism 14 is formed by combining various X-shaped sliding rods, the lower part of the bottom of the folding cloth mechanism 14 is in a transverse large-opening form, the upper part of the folding cloth mechanism is in a longitudinal closing form, various conveying rollers for conveying cloth are arranged at the top of the humidifying box 13, a material pulling mechanism 15 for winding up the cloth upwards is arranged at the top of the automatic feeding frame 1, the material pulling mechanism 15 is laterally arranged, and side conveying rollers for conveying narrow cloth towards one side of the processing operation table 5 are arranged on the side wall of the automatic feeding frame 1;
in operation, the multi-slide bar folding guiding mode adopted by the folding cloth mechanism 14 is that wide cloth enters from a transverse large opening formed by a plurality of groups of slide bars at the bottom, one group of X-shaped slide bars can fold the cloth laterally into a piece of bending, a plurality of groups of X-shaped slide bars can fold the original wide cloth into a narrow cloth with a plurality of overlapped surfaces, the top of the folding cloth mechanism 14 is arranged into a longitudinal closing mode mainly for ensuring that the conveying process is not influenced in the folding process, in this mode, in fact, the cloth is twisted and bent in the winding process of the upward material pulling mechanism 15, the process of folding the cloth can be smoother, the material pulling mechanism 15 mainly provides larger power for winding and guiding the cloth, the folded cloth through the folding cloth mechanism 14 is changed into a narrow cloth with the overlapped surfaces, and finally the narrow cloth is conveyed to the guiding roller 20 on the processing operation table 5 through the side conveying roller.
Example 3
This embodiment differs from embodiment 1 in that:
wherein, the back end of the winding rotating component 211 is provided with a counting sensor component for recording the number of rotations of the winding shaft lever at one side of the winding disc 21, that is, the number of winding turns of the whole winding of the winding drum, it is mainly convenient to determine that each winding drum is the same number of winding turns, thereby ensuring the consistency of the size of each winding drum, facilitating the control of the front and back procedures, besides the counting sensor component, the mechanisms are provided with a plurality of infrared sensors, contact sensors and the like, and a control host 50 for controlling and displaying is arranged on the processing operation table 5, which is not repeated herein.
Wherein, the outer ring of the discharge disc 22 is provided with a gear ring, the cutting assembly 23 is integrally and slidably arranged on one side of the rolling disc 21 and is provided with a cutting cylinder sliding assembly for moving towards one side of the discharge disc 22, a motor gear assembly for driving the gear ring to rotate is arranged between the cutting assembly 23 and the material clamping mechanism 3, and the motor gear assembly drives the gear ring to rotate after the cutting assembly 23 cuts off the material cylinder;
in operation, the motor gear assembly provided herein is mainly used for further winding the cut-off cloth at the tail end of the cartridge roll, and the cutting assembly 23 is required to cut the cut-off cloth before the cartridge roll is clamped by the two half arc plates 30 of the cartridge roll, wherein the conventional arrangement of the cutting assembly 23 at one side of the winding disc 21 does not affect the rotation of the rotating cartridge roll 223, when the rotation of the rotating cartridge 223 is completed and then the cut-off is performed, after the cut-off, the cloth which is not wound up is provided at the tail end of the cartridge roll, therefore, the cartridge roll is preferably further rotated for a few circles along the winding direction, and the motor gear assembly provided herein drives the discharge disc 22 to rotate again after the cut-off is completed, so that the cut-off cloth at the tail end is wound up neatly, and the clamping action of the two half arc plates 30 of the cartridge roll is facilitated.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.
Claims (7)
1. Compression manufacturing equipment of compression bath towel, including autoloading frame (1), rolling cutting mechanism (2), clamping mechanism (3) and compression mechanism (4), its characterized in that:
the automatic feeding frame (1) comprises a transposition platform (11) for unreeling a cloth cylinder, a material taking platform (10) for lifting cloth at a corner is arranged at the bottom of the transposition platform (11), an auxiliary feeding mechanism (12) for pressing down the cloth and conveying the cloth is arranged right above the transposition platform (11), a humidifying box (13) for humidifying the cloth is arranged at a rear side station of the transposition platform (11), and a folding cloth mechanism (14) for folding the wide cloth into a narrow cloth is arranged at a rear side station of the humidifying box (13);
one side of the automatic feeding frame (1) is provided with a processing operation table (5), and the winding and cutting mechanism (2), the clamping mechanism (3) and the compression mechanism (4) are sequentially arranged at the top of the processing operation table (5) along the cloth conveying direction;
the winding and cutting mechanism (2) comprises a guide roller (20) for receiving one side of the folding cloth mechanism (14) for discharging, winding discs (21) for winding narrow cloth are sequentially and oppositely arranged at rear side stations of the guide roller (20), discharging discs (22) for discharging and removing a cylindrical material cylinder coil, which is wound into a cylindrical shape, are arranged at opposite sides of the winding discs (21), and a cutting assembly (23) for cutting off cloth at the tail end of the cylindrical material cylinder coil is arranged between the winding discs (21) and the clamping mechanism (3);
the clamping mechanism (3) comprises two clamping cylinder half-arc plates (30) for clamping the charging cylinder rolls from two sides, and the clamping cylinder half-arc plates (30) integrally move back and forth and left and right through a clamping cylinder stroke assembly (33) and are used for conveying the charging cylinder to the compression mechanism (4);
the compressing mechanism (4) comprises a material pressing main rotary table (40) driven by a rotary table rotating assembly (44) at intervals, a plurality of compressing bins (41) are arranged on the material pressing main rotary table (40), the material clamping mechanism (3) sends a material clamp to the position right above an opening of the compressing bin (41) through a clamping cylinder half-arc plate (30), and a compressing head (42) for stamping the material clamp out of the clamping cylinder half-arc plate (30) and sending the material clamp into the compressing bin (41) for compressing is arranged right above the opening of the compressing bin (41);
the winding disc (21) and the discharging disc (22) are respectively provided with a cylinder shaft rod for penetrating through a cylinder shaft hole, the winding disc (21) is provided with a winding rotating assembly (211) for driving the winding disc (21) to integrally rotate, and the winding disc (21) is provided with a winding stroke assembly (210) for driving the winding disc (21) to integrally move along the axial line direction of the winding disc (21);
the two discharging plates (22) are respectively arranged at two ends of the rotary material frame (223), a material frame motor (222) is arranged at the rear side of the rotary material frame (223), a motor shaft of the material frame motor (222) is fixedly arranged at the middle section position of the rotary material frame (223), the discharging plates (22) are axially and slidably arranged, a cylinder shaft rod at one side of each discharging plate (22) is fixedly arranged on the rotary material frame (223), a discharging push rod (221) for driving the discharging plates (22) to push towards the direction of the winding disc (21) is arranged at the back side of each rotary material frame (223), and a discharging extrusion cylinder (220) for driving the discharging push rod (221) to extend outwards is arranged at the back side of each rotary material frame (223);
the outer ring of discharge disc (22) is provided with the ring gear, cutting assembly (23) whole slidable mounting is in reel (21) one side and be equipped with be used for towards cutting off cylinder slip subassembly of discharge disc (22) one side displacement, cutting assembly (23) with press from both sides between material mechanism (3) set up by being used for driving ring gear pivoted motor gear assembly, after cutting assembly (23) cut off the feed cylinder book, motor gear assembly drive ring gear rotates.
2. A compression manufacturing apparatus for a compression bath towel according to claim 1, wherein: the automatic feeding device is characterized in that the material taking platform (10) is hinged to two sides of the bottom of the rear end of the automatic feeding frame (1), a notch for clamping a material distributing cylinder shaft is formed in the outer end of the material taking platform (10), a socket for being matched with the notch for butt joint is formed in the material shifting platform (11), an electric lock catch assembly is arranged on the socket, a feeding cylinder for driving the material taking platform (10) to rotate towards the material shifting platform (11) is arranged at the rear end of the automatic feeding frame (1), and a telescopic end of the cylinder is rotatably arranged on a beam arm of the material taking platform (10).
3. A compression manufacturing apparatus for a compression bath towel according to claim 1, wherein: the auxiliary feeding mechanism (12) comprises a conveying belt and a pressing cylinder, the conveying belt is integrally rotatably arranged on the inclined upper side of the transposition platform (11), the pressing cylinder for integrally driving the conveying belt to rotate is arranged at the top of the automatic feeding frame (1), and when the raw material barrel on the transposition platform (11) is discharged, the pressing cylinder drives the auxiliary feeding mechanism (12) to press on the upper surface of the raw material barrel in a following mode.
4. A compression manufacturing apparatus for a compression bath towel according to claim 1, wherein: folding cloth mechanism (14) comprises multiple X type slide bar combination, and folding cloth mechanism (14) bottom below is horizontal big opening form, and the top is vertical binding off form, humidification case (13) top is equipped with the multiple transmission roller of carrying the cloth, the top of autoloading frame (1) is provided with and is used for upwards rolling cloth draws material mechanism (15), draw material mechanism (15) side direction setting, the lateral wall of autoloading frame (1) is equipped with and is used for with narrow cloth orientation processing operation panel (5) one side carry the side conveying roller.
5. A compression manufacturing apparatus for a compression bath towel according to claim 1, wherein: the rear end of the winding rotating component (211) is provided with a counting sensing component used for recording the rotation number of the winding shaft lever on one side of the winding disc (21).
6. A compression manufacturing apparatus for a compression bath towel according to claim 1, wherein: the bottoms of the two clamping cylinder half-arc plates (30) are slidably mounted on the clamping slide rail (32), at least one clamping cylinder (31) for driving the clamping cylinder half-arc plates (30) to move is arranged, and the clamping cylinder stroke assembly (33) at least comprises two displacement assemblies in mutually perpendicular directions.
7. A compression manufacturing apparatus for a compression bath towel according to claim 1, wherein: the material pressing main rotary table (40) is intermittently rotated by the rotary table rotating assembly (44), at least two compression bins (41) are arranged on the material pressing main rotary table (40), each compression bin (41) is provided with a compression head (42) right above, the compression heads (42) are synchronously driven by a single compression cylinder (43), one compression head (42) is arranged to be a compression station, the inner bottom of the compression bin (41) at the compression station is in a closed form, the other compression head (42) is a discharge station, and the inner bottom of the compression bin (41) at the discharge station is in an open form and used for discharging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310499177.XA CN116534624B (en) | 2023-05-05 | 2023-05-05 | Compression manufacturing equipment for compression bath towel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310499177.XA CN116534624B (en) | 2023-05-05 | 2023-05-05 | Compression manufacturing equipment for compression bath towel |
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| CN116534624A CN116534624A (en) | 2023-08-04 |
| CN116534624B true CN116534624B (en) | 2023-10-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310499177.XA Active CN116534624B (en) | 2023-05-05 | 2023-05-05 | Compression manufacturing equipment for compression bath towel |
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| KR20030086947A (en) * | 2003-09-24 | 2003-11-12 | 조광래 | System for automatically fabricating disposable compressed tissue |
| WO2012064092A2 (en) * | 2010-11-12 | 2012-05-18 | 주식회사 따꼬 | Method for making and packing wet towels |
| JP3215832U (en) * | 2018-02-02 | 2018-04-19 | 株式会社光 | Compressed solidified towel |
| KR20200029858A (en) * | 2018-09-11 | 2020-03-19 | 권태희 | Shower towel manufacturing device |
| CN112124717A (en) * | 2020-10-20 | 2020-12-25 | 郭二风 | Automatic compression packaging equipment is used in towel production |
| CN113500808A (en) * | 2021-07-20 | 2021-10-15 | 东莞市恒耀超音波设备有限公司 | Towel compressing equipment |
| CN115724248A (en) * | 2022-12-12 | 2023-03-03 | 义乌市久业机械设备有限公司 | Automatic compressed towel feeding machine and feeding method thereof |
-
2023
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Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2143197A (en) * | 1983-05-24 | 1985-02-06 | Kouzou Watanabe | A compressed paper roll package and method of producing same |
| CA1257566A (en) * | 1983-05-24 | 1989-07-18 | Yasuhiko Saitou | Method of producing roll of compressed roll paper and apparatus therefor |
| EP0140785A1 (en) * | 1983-10-21 | 1985-05-08 | Isover Saint-Gobain | Winder with controlled compression |
| JP2002225806A (en) * | 2000-11-28 | 2002-08-14 | Osaka N Ii D Mach Kk | Package for compressed article and its manufacturing system and method |
| KR20030062175A (en) * | 2002-01-16 | 2003-07-23 | 정대성 | Wet towel supplying apparatus and method of power delivery thereof |
| KR20030086947A (en) * | 2003-09-24 | 2003-11-12 | 조광래 | System for automatically fabricating disposable compressed tissue |
| WO2012064092A2 (en) * | 2010-11-12 | 2012-05-18 | 주식회사 따꼬 | Method for making and packing wet towels |
| JP3215832U (en) * | 2018-02-02 | 2018-04-19 | 株式会社光 | Compressed solidified towel |
| KR20200029858A (en) * | 2018-09-11 | 2020-03-19 | 권태희 | Shower towel manufacturing device |
| CN112124717A (en) * | 2020-10-20 | 2020-12-25 | 郭二风 | Automatic compression packaging equipment is used in towel production |
| CN113500808A (en) * | 2021-07-20 | 2021-10-15 | 东莞市恒耀超音波设备有限公司 | Towel compressing equipment |
| CN115724248A (en) * | 2022-12-12 | 2023-03-03 | 义乌市久业机械设备有限公司 | Automatic compressed towel feeding machine and feeding method thereof |
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|---|---|
| CN116534624A (en) | 2023-08-04 |
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