CN219246529U

CN219246529U - Insulating layer winding mechanism for production of patch transformer

Info

Publication number: CN219246529U
Application number: CN202222988516.4U
Authority: CN
Inventors: 曹涛; 陈茂林
Original assignee: Dongguan Henglei Electronic Co ltd
Current assignee: Dongguan Henglei Electronic Co ltd
Priority date: 2022-11-10
Filing date: 2022-11-10
Publication date: 2023-06-23
Anticipated expiration: 2032-11-10

Abstract

The utility model provides an insulating layer winding mechanism for producing a patch transformer, which relates to the technical field of transformer processing and comprises a bottom plate, wherein a pair of support plates are arranged on the side of the top end of the bottom plate, a winding drum is rotatably connected between the pair of support plates, a cutting mechanism is arranged on one side, close to the winding drum, of the bottom plate, the cutting mechanism comprises a fixing frame, an air cylinder, lifting plates, cutters and cutting grooves, sliding grooves are respectively arranged on two sides of the inside of the fixing frame, the lifting plates are connected between the two sliding grooves in a sliding mode, the cutters are arranged at the bottom ends of the lifting plates, the air cylinder is fixedly arranged at the top end of the fixing frame, the output end of the air cylinder extends into the inside of the fixing frame and is connected with the top ends of the lifting plates, the cutting grooves are arranged at the bottom end of the inside of the fixing frame, and the cutting grooves are positioned right below the cutters. The utility model has the advantages of simple and reasonable structure, novel design, simple and convenient operation, has the function of cutting the raw materials of the insulating layer, and has more complete winding effect.

Description

Insulating layer winding mechanism for production of patch transformer

Technical Field

The utility model belongs to the technical field of transformer processing, and particularly relates to an insulating layer winding mechanism for producing a patch transformer.

Background

The utility model discloses an insulating paper layering winding machine for transformer production, which comprises a first raw material discharging roller, a second raw material discharging roller, a collecting and arranging roller, a multilayer compacting device, a re-compacting device, a collecting roller, a rack and a driving device, wherein the first raw material discharging roller and the second raw material discharging roller are arranged on the rack side by side, the collecting and arranging roller is arranged on the rack, the multilayer compacting device is connected with the collecting and arranging roller, the re-compacting device is arranged on the rack, the collecting roller is arranged on the rack, the above structure is formed into a continuous flow structure on the rack, the driving device is arranged on the rack, and the driving device is connected with the receiving roller.

According to the scheme, the material receiving roller is driven by the driving device, the multi-layer pressing device, the re-pressing device and the collecting layer tidying roller are relied on, so that the end face of the multi-layer insulating paper after receiving is tidy, the insulating paper is tightly wound and is not loosened, the insulating paper is prevented from being damaged, the winding speed is increased, the production efficiency is improved, but in the actual use process, the scheme lacks an automatic cutting function, the cutting process is required to be additionally arranged on equipment, and the working efficiency is easily reduced; secondly, after the winding of the transformer is completed, the port of the insulating layer raw material cannot be tightly attached to the transformer, and the winding of the transformer is produced in a large batch because of the need of manual extrusion matching, so that the labor intensity is increased.

Accordingly, the present utility model has been made in view of the above problems, and an object of the present utility model is to provide an insulation layer winding mechanism for producing a chip transformer, which is more practical.

Disclosure of Invention

In order to solve the technical problems, the utility model provides an insulating layer winding mechanism for producing a patch transformer, which aims to solve the problems proposed by the background technology.

The utility model discloses an insulating layer winding mechanism for producing a patch transformer, which is characterized by comprising the following specific technical means:

the utility model provides an insulating layer is rolled up mechanism for paster transformer production, includes the bottom plate, a pair of mounting panel is installed to the top avris of bottom plate, a pair of rotate between the mounting panel and be connected with the reel, the bottom plate is equipped with the mechanism of cutting in one side that is close to the reel, the mechanism of cutting includes mount, cylinder, lifter plate, cutter and grooving, the inside both sides of mount set up the spout respectively, two sliding connection lifter plate between the spout, the cutter is installed to the bottom of lifter plate, cylinder fixed mounting is on the top of mount, the output of cylinder extends the inside of mount to be connected with the top of lifter plate, the inside bottom of mount sets up the grooving, just the grooving is located under the cutter, top one side of bottom plate is equipped with fixture, the bottom plate is equipped with pressing mechanism in one side that is close to fixture, pressing mechanism includes mounting panel, holder, compression roller, a pair of slide bar, compression spring and anticreep cap, a pair of the one end of slide bar respectively with the both sides sliding connection of holder respectively, the compression sleeve is established at the compression spring one side of the outer wall of compression roller, the compression spring is connected with one side of slide bar respectively.

Further, one end of the pair of sliding rods respectively penetrates through the retainer and is in threaded connection with one side of the anti-falling cap.

Further, fixture includes first slide, second slide, lead screw, servo motor, pivot and clamp plate, the top of bottom plate is equipped with the fretwork groove, the one end of first slide, second slide respectively with the inside sliding connection in fretwork groove, the both ends of lead screw are connected with the bottom both sides rotation of bottom plate respectively, the outer wall both sides of lead screw are provided with the reverse screw thread respectively, the lead screw is threaded connection with one side of first slide, second slide through the reverse screw thread respectively, servo motor fixed mounting is in outer wall one side of bottom plate, just servo motor's output is connected with the one end transmission of lead screw.

Further, the adjacent sides of the first sliding plate and the second sliding plate are respectively connected with the rotating shafts in a rotating mode, the adjacent ends of the two rotating shafts are respectively provided with the pressing plates, one side of the outer wall of the second sliding plate is provided with the first motor, and the output end of the first motor is in transmission connection with one side of the rotating shafts.

Further, a second motor is installed on one side of the outer wall of the support plate, and the output end of the second motor is in transmission connection with one end of the winding drum.

Compared with the prior art, the utility model has the following beneficial effects:

according to the insulating layer winding mechanism for the production of the patch transformer, the cutting mechanism and the pressing mechanism are matched with each other, so that the mechanism achieves a shearing function of a specified size on the insulating layer, an insulating lamination port is pressed to the outer side of the transformer conveniently, the lifting plate is pressed down through the output end of the air cylinder, the lifting plate drives the cutter to move downwards on the sliding groove until the cutter contacts with the insulating layer and is pushed to the cutting groove to complete cutting work, the specified length and the size are wound on the transformer conveniently, the compression spring is enabled to be pressed elastically in real time through the fixing function of the mounting plate, the pressing roller on one side of the retainer is enabled to be tightly attached to the outer side of the transformer all the time until the port of the insulating layer is pressed to the outer wall of the transformer, and therefore the mechanism completes complete winding work of the insulating layer on the transformer.

Drawings

Fig. 1 is a perspective view of the present utility model.

FIG. 2 is a schematic view of a cutting mechanism of the present utility model.

Fig. 3 is a cross-sectional view of the clamping mechanism of the present utility model.

Fig. 4 is a schematic view of a pressing mechanism of the present utility model.

In the figure, the correspondence between the component names and the drawing numbers is:

100. a bottom plate; 200. a support plate; 300. a reel; 400. a cutting mechanism; 4001. a fixing frame; 4002. a cylinder; 4003. a lifting plate; 4004. a cutter; 4005. grooving; 500. a clamping mechanism; 5001. a first slide plate; 5002. a second slide plate; 5003. a screw rod; 5004. a servo motor; 5005. a rotating shaft; 5006. a pressing plate; 600. a pressing mechanism; 6001. a mounting plate; 6002. a retainer; 6003. a press roller; 6004. a slide bar; 6005. a compression spring; 6006. an anti-drop cap; 700. a first motor; 800. and a second motor.

Detailed Description

Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples. The following examples are illustrative of the utility model but are not intended to limit the scope of the utility model.

In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "connected," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Examples:

as shown in fig. 1 to 4:

the utility model provides an insulating layer winding mechanism for producing a patch transformer, which comprises a bottom plate 100, wherein a pair of support plates 200 are installed on the side of the top end of the bottom plate 100, a winding drum 300 is rotatably connected between the pair of support plates 200, a cutting mechanism 400 is arranged on one side, close to the winding drum 300, of the bottom plate 100, the cutting mechanism 400 comprises a fixing frame 4001, a cylinder 4002, a lifting plate 4003, a cutter 4004 and a cutting groove 4005, sliding grooves are respectively arranged on two inner sides of the fixing frame 4001, the lifting plate 4003 is connected between the two sliding grooves in a sliding manner, the cutter 4004 is installed at the bottom end of the lifting plate 4003, the cylinder 4002 is fixedly installed on the top end of the fixing frame 4001, the output end of the cylinder 4002 extends into the fixing frame 4001 and is connected with the top end of the lifting plate 4003, the bottom end of the fixing frame 4001 is provided with a cutting groove 4005, the cutting groove 4005 is arranged under the cutting groove 4004, a clamping mechanism 500 is arranged on one side of the top end of the bottom plate 100, a pressing mechanism 600 is arranged on one side, the pressing mechanism 600 comprises a mounting plate 6001, a retainer 6002, a compression roller 6003, a pair of sliding bar 6004, a compression spring 6006 and a compression plate 6006 are respectively arranged on one side of the two sides of the sliding plate 6004, a compression plate 6004 and a pair of the sliding plate 6004, a sliding plate 4 and a sliding plate 6004 are respectively connected with one side of the two sides of the sliding plate 6004 and the sliding plate 6004.

One end of each of the pair of sliding bars 6004 penetrates through the retainer 6002 and is in threaded connection with one side of the anti-drop cap 6006, and the situation that the retainer 6002 and the sliding bars 6004 are separated from each other is effectively avoided through the blocking effect of the anti-drop cap 6006.

The clamping mechanism 500 comprises a first sliding plate 5001, a second sliding plate 5002, a lead screw 5003, a servo motor 5004, a rotating shaft 5005 and a pressing plate 5006, wherein a hollowed groove is formed in the top end of the bottom plate 100, one ends of the first sliding plate 5001 and the second sliding plate 5002 are respectively connected with the inside of the hollowed groove in a sliding mode, two ends of the lead screw 5003 are respectively connected with two sides of the bottom end of the bottom plate 100 in a rotating mode, reverse threads are respectively arranged on two sides of the outer wall of the lead screw 5003, the lead screw 5003 is respectively connected with one sides of the first sliding plate 5001 and the second sliding plate 5002 through the reverse threads, the servo motor 5004 is fixedly arranged on one side of the outer wall of the bottom plate 100, an output end of the servo motor 5004 is in transmission connection with one end of the lead screw 5003, and the lead screw 5003 is driven through the output end of the servo motor 5004, so that the reverse threads on two sides of the outer wall of the lead screw 5003 respectively drive the first sliding plate 5001 and the second sliding plate 5002 to move horizontally, and the two pressing plates 5006 are pushed to a proper position, and a clamping effect is formed on a transformer.

The adjacent sides of the first sliding plate 5001 and the second sliding plate 5002 are respectively connected with a rotating shaft 5005 in a rotating way, the adjacent ends of the two rotating shafts 5005 are respectively provided with a pressing plate 5006, one side of the outer wall of the second sliding plate 5002 is provided with a first motor 700, the output end of the first motor 700 is in transmission connection with one side of the rotating shaft 5005, the rotating shaft 5005 is driven through the output end of the first motor 700, the rotating shaft 5005 drives the pressing plates 5006 to rotate, and therefore a transformer and an insulating layer between the two pressing plates 5006 are driven to perform winding motion.

The second motor 800 is installed on one side of the outer wall of the support plate 200, the output end of the second motor 800 is in transmission connection with one end of the winding drum 300, and the winding drum 300 is driven by the output end of the second motor 800, so that the winding drum 300 stably conveys insulating layer raw materials.

Specific use and action of the embodiment:

when the insulating layer winding mechanism for producing the patch transformer is used, firstly, the mechanism is moved to a designated working area, the mechanism is started to perform operation test, after ensuring normal operation, the mechanism is put into use, wherein, the output end of the mechanism is used for driving the winding drum 300 by starting the second motor 800, the winding drum 300 is driven to perform the work of conveying the insulating layer raw material, the output end of the mechanism is used for driving the lead screw 5003 by starting the servo motor 5004, the reverse threads on two sides of the outer wall of the lead screw 5003 are respectively driven to horizontally move the first sliding plate 5001 and the second sliding plate 5002, the two pressing plates 5006 which are pushed are respectively moved to proper positions, a clamping effect is formed on the transformer, one end of the insulating layer raw material is connected with the transformer, then the output end of the mechanism is driven to rotate the rotating shaft 5005 by starting the first motor 700, the rotating shaft 5005 is driven to rotate the pressing plates 5006, so that a transformer and an insulating layer between the two pressing plates 5006 are driven to perform winding motion, after the winding operation is completed, the lifting plate 4003 is pressed down by the output end of the lifting plate 4002 through the starting cylinder 4003, the lifting plate 4003 is driven to drive the cutter 4004 to move downwards on the sliding groove until the cutter 4004 contacts the insulating layer and is pushed to the position of the cutting groove 4005, the cutting operation is completed, the winding operation of the designated length size on the transformer is facilitated, the compression spring 6005 is enabled to keep real-time elastic extrusion through the mounting plate 6001, the pressing roller 6003 on one side of the retainer 6002 is enabled to be always clung to the outer side of the transformer until the port of the insulating layer is pressed to the outer wall of the transformer, and the mechanism is enabled to complete winding operation of the insulating layer on the transformer.

The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. The utility model provides an insulating layer is wound up book mechanism for paster transformer production, its characterized in that, including bottom plate (100), a pair of mounting panel (200) are installed to top side of bottom plate (100), a pair of rotation is connected with reel (300) between mounting panel (200), bottom plate (100) are equipped with cutting mechanism (400) in one side that is close to reel (300), cutting mechanism (400) include mount (4001), cylinder (4002), lifter plate (4003), cutter (4004) and grooving (4005), the inside both sides of mount (4001) set up the spout respectively, two sliding connection lifter plate (4003) between the spout, cutter (4004) are installed to the bottom of lifter plate (4003), cylinder (4002) fixed mounting is in the top of mount (4001), the inside of output extension mount (4001) of cylinder (4002) to be connected with the top of lifter plate (4003), the inside bottom of mount (4001) sets up grooving (4005), and grooving (4005) are located under the spout (4004) is equipped with under clamp plate (600) of clamp-down mechanism (600), clamp-down mechanism (600) are equipped with one side (600) clamp-down (600) respectively Holder (6002), compression roller (6003), a pair of slide bar (6004), compression spring (6005) and anticreep cap (6006), a pair of slide bar (6004) are installed respectively in outer wall one side of mounting panel (6001), a pair of one end of slide bar (6004) respectively with the both sides sliding connection of holder (6002), compression spring (6005) cover is established in the outer wall of slide bar (6004), just the both ends of compression spring (6005) are connected with one side of holder (6002), mounting panel (6001) respectively, one side rotation of holder (6002) connects compression roller (6003).

2. The insulating layer winding mechanism for producing a chip transformer according to claim 1, wherein: one end of each of the pair of sliding bars (6004) penetrates through the retainer (6002) and is in threaded connection with one side of the anti-falling cap (6006).

3. The insulating layer winding mechanism for producing a chip transformer according to claim 1, wherein: the clamping mechanism (500) comprises a first sliding plate (5001), a second sliding plate (5002), a lead screw (5003), a servo motor (5004), a rotating shaft (5005) and a pressing plate (5006), wherein a hollowed groove is formed in the top end of the bottom plate (100), one ends of the first sliding plate (5001) and the second sliding plate (5002) are respectively connected with the inner side of the hollowed groove in a sliding mode, two ends of the lead screw (5003) are respectively connected with two sides of the bottom end of the bottom plate (100) in a rotating mode, reverse threads are respectively arranged on two sides of the outer wall of the lead screw (5003), one side of the lead screw (5003) is connected with one side of the first sliding plate (5001) and one side of the second sliding plate (5002) in a threaded mode, and the servo motor (5004) is fixedly arranged on one side of the outer wall of the bottom plate (100) in a transmission mode, and the output end of the servo motor (5004) is connected with one end of the lead screw (5003).

4. The insulating layer winding mechanism for producing a chip transformer according to claim 3, wherein: the rotary plate is characterized in that one side adjacent to the first sliding plate (5001) and one side adjacent to the second sliding plate (5002) are respectively connected with a rotary shaft (5005) in a rotary mode, two adjacent ends of the rotary shafts (5005) are respectively provided with a pressing plate (5006), one side of the outer wall of the second sliding plate (5002) is provided with a first motor (700), and the output end of the first motor (700) is connected with one side of the rotary shaft (5005) in a transmission mode.

5. The insulating layer winding mechanism for producing a chip transformer according to claim 1, wherein: and one side of the outer wall of the support plate (200) is provided with a second motor (800), and the output end of the second motor (800) is in transmission connection with one end of the winding drum (300).