CN213166987U

CN213166987U - Scrap belted layer and tire body processing device

Info

Publication number: CN213166987U
Application number: CN202021451989.5U
Authority: CN
Inventors: 陈�峰
Original assignee: Hangzhou Chaoyang Rubber Co Ltd
Current assignee: Hangzhou Chaoyang Rubber Co Ltd
Priority date: 2020-07-21
Filing date: 2020-07-21
Publication date: 2021-05-11
Anticipated expiration: 2030-07-21

Abstract

The utility model discloses a scrap belted layer and matrix processing apparatus, including the order setting: the unwinding station winds the belt or the tire body with the plastic paper on a first reel, and the plastic paper is rolled up by a first plastic paper rolling mechanism arranged on one side of the first reel so as to be separated from the belt or the tire body; the conveying and splicing station is used for guiding the belted layer or the tire body stripped of the plastic paper into a conveying and splicing workbench through a first transition roller; and the curling station is used for guiding the spliced belted layer or carcass from the conveying and splicing station to a second transition roller, guiding the plastic paper away through a second plastic paper curling mechanism, and guiding the plastic paper and the spliced belted layer or carcass onto a second reel. The utility model aims at providing a can carry out the processing apparatus that splices and handle to scrapping belted layer or matrix to reduce and scrap the volume.

Description

Scrap belted layer and tire body processing device

Technical Field

The utility model relates to the technical field of machinery, concretely relates to scrap and take layer and matrix processing apparatus.

Background

The belt speed layer is made of the wirecord fabric by the processes of bias cutting according to different characteristics of product angles, splicing, rubberizing, edge covering and the like after the wirecord fabric is cut into different angles. The quality and the service life of the tire are directly influenced by the stagger angle qualification rate and the width qualification rate of the belt speed layer and the quality of the wrapping adhesive.

At present, the production of the belt speed layer is mainly finished by a bias cutting machine production line, but a small amount of unqualified products can be produced when a series of unconventional problems occur in the production process.

The tyre body is made of the wirecord fabric by the processes of direct cutting, splicing after cutting, rubberizing and the like according to different characteristics of the width of a product. The stagger angle qualification rate, the width qualification rate and the rubberizing quality of the tire body directly influence the quality and the service life of the tire.

At present, the production of the tyre body is mainly finished by a production line of a straight cutting machine, but a small amount of unqualified products can be produced when a series of unconventional problems occur in the production process.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a can carry out the processing apparatus that splices and handle to scrapping belted layer or matrix to reduce and scrap the volume.

In order to achieve the above purpose, the present invention is realized by the following technical solution:

the embodiment provides a scrap belted layer and carcass processing device, which comprises the following components in sequence:

the unwinding station winds the belt or the tire body with the plastic paper on a first reel, and the plastic paper is rolled up by a first plastic paper rolling mechanism arranged on one side of the first reel so as to be separated from the belt or the tire body;

the conveying and splicing station is used for guiding the belted layer or the tire body stripped of the plastic paper into a conveying and splicing workbench through a first transition roller;

and the curling station is used for guiding the spliced belted layer or carcass from the conveying and splicing station to a second transition roller, guiding the plastic paper away through a second plastic paper curling mechanism, and guiding the plastic paper and the spliced belted layer or carcass onto a second reel.

Optionally, the first reel and the second reel are spool wheels, and the shaft parts of the spool wheels are formed by matching square steel with safety chucks on two sides; the axial region is driven by the cylinder and is located the curved shape support arm on the square steel axle and rotate.

Optionally, the first transition roller or the second transition roller is arranged on the frame, a first plastic paper curling mechanism or a second plastic paper curling mechanism is arranged below the first transition roller or the second transition roller, and plastic paper separated from the belt or the carcass is guided into the first plastic paper curling mechanism through the guide shaft, or the second plastic paper curling mechanism is guided out from the guided plastic paper through the second guide shaft and then guided into the spool together with the spliced belt or the carcass.

Optionally, carry concatenation workstation including the frame, the leading-in side of frame is equipped with by motor drive's hold-in range and hold-in range, and the hold-in range is around locating on the synchronizing wheel, and belted layer or matrix are through the leading-in conveyer belt to the frame upper surface of rotation of synchronizing wheel on, the derivation side of frame conveyer belt is equipped with the output and takes the roller.

Optionally, a deviation rectification mechanism is arranged on the plastic paper curling mechanism.

Optionally, a motor reduction box is arranged on a connecting rod of the spool and the rack.

Optionally, a splicing robot is provided on one side of the conveyor belt.

The technical scheme of the utility model, have following advantage:

the scrap belted layer and tire body processing device of the embodiment comprises three stations which are sequentially arranged, plastic paper and a belted layer are separated from the to-be-processed belted layer or tire body through a device on a guide opening station, the separated plastic paper is used on a curling station, the belted layer or tire body is guided into the splicing station through a conveying belt, the scrap belted layer is spliced or rubberized at the splicing station, the product qualification rate is guaranteed, the consumption of the belted layer and the tire body is reduced, the belted layer and the tire body are conveyed to the curling station after splicing, and the plastic paper and the spliced belted layer are rolled into a spool again.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic view of the overall structure of the present invention;

FIGS. 2 and 3 are schematic views of the unwinding station;

FIG. 4 is a schematic structural view of a splicing station;

fig. 5 is a top view of the structure of the unwinding station.

Detailed Description

The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.

Furthermore, the technical features mentioned in the different embodiments of the invention described below can be combined with each other as long as they do not conflict with each other.

Example 1

A scrap belt and carcass handling apparatus of this embodiment, as shown in fig. 1, includes sequentially arranged: a guiding station, in which a belt or carcass with plastic paper is wound on a first reel, in this embodiment, a spool 2, and the plastic paper is rolled up by a first plastic paper rolling mechanism arranged on one side of the spool 2 so as to be separated from the belt or carcass; a conveying splicing station, wherein the belted layer or the carcass stripped of the plastic paper is guided into a conveying splicing worktable through a first transition roller 5; and a curling station, wherein the spliced belted layer or carcass is guided into the second transition roller 5 from the conveying and splicing station, and the plastic paper is guided out through a second plastic paper curling mechanism and is guided into the spool 2 together with the spliced belted layer or carcass.

Specifically, referring to fig. 2, 3 and 5, the unwinding station comprises: a spool 2 for rolling a belt ply or a matrix with plastic paper is driven by an air cylinder 1 to rotate, a support arm 3 is driven by the air cylinder 1 to rotate, a center shaft of the spool 2 is square steel 17 and is matched with safety chucks 9 on two sides, the safety chucks 9 are fixed on the support arm 3 and are connected and fixed through bolts, the support arm 3 is fixed on the air cylinder 1 and a rack and is connected through a double-lug ring and a pin shaft, the belt ply or the matrix led out from the spool 2 is led into a splicing station after passing through a plastic paper rolling mechanism arranged on one side, the plastic paper rolling mechanism comprises a rack 12, the rack 12 comprises two layers, the upper layer is a transition roller 5, the lower layer is a plastic paper rolling wheel 6, one side of the plastic paper rolling wheel is provided with a deviation corrector 7, the plastic paper separated from the belt ply is guided by a guide shaft 11 arranged on the rack 12 and is rolled into the plastic paper rolling wheel, and the belt ply.

The transport splicing station, as shown in fig. 4, includes: the conveying and splicing working table comprises a frame, a synchronous belt 14 driven by a motor 15 is arranged on the leading-in side of the frame, the synchronous belt 14 is wound on a synchronous wheel 13, a belt ply or a tire body is led in to a conveying belt 10 on the upper surface of the frame through the rotation of the synchronous wheel 13, and an output belt roller 16 is arranged on the leading-out side of the conveying belt of the frame. Further, a splicing robot may be provided on one side of the conveyor belt 10, or splicing may be performed manually.

The curling station is opposite to the unwinding station in arrangement, and the spliced belt ply is overlapped with the plastic paper again and then is rolled together, so that the belt ply passes through the transition roller 5, is overlapped with the plastic paper and then is rolled onto the spool 2. A motor reduction box 4 is arranged on a connecting rod of the spool 2 and the frame.

When the machine works, a scrapped belt speed layer or tire body spool 2 is fixed on a safety chuck 9 through square steel, an air cylinder 1 is lifted by inching a button, plastic paper is bound on a plastic paper curling device, a guide-off button is inching to enable the scrapped belt speed layer or tire body to run on a conveying belt 10 through a storage tank, at the moment, unqualified parts can be subjected to retreatment (unqualified materials are cut off by a heating knife, manual butt joint is carried out again, an interface is sewed by an external sewing device, a film is manually bonded and covered), and the treated belt speed layer or tire body is rolled into the curling spool through the operation of a foot switch after being processed.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.

Claims

1. A scrap belt and carcass handling apparatus comprising, in sequential order:

2. The scrap belt and carcass handling device according to claim 1, wherein said first reel and said second reel are spool, and the shaft of said spool is formed by matching square steel with safety chucks on both sides; the axial region is driven by the cylinder and is located the curved shape support arm on the square steel axle and rotate.

3. The scrap belt and carcass handling device according to claim 1, wherein the first transition roller or the second transition roller is arranged on the frame, a first plastic paper curling mechanism or a second plastic paper curling mechanism is arranged below the first transition roller or the second transition roller, and plastic paper separated from the belt or the carcass is guided into the first plastic paper curling mechanism through a guide shaft, or the second plastic paper curling mechanism is guided out from the guided plastic paper through a second guide shaft and then is guided into the spool together with the spliced belt or carcass.

4. The scrap belted layer and carcass handling device according to claim 1, wherein the conveying and splicing worktable comprises a frame, a synchronous belt and a synchronous belt driven by a motor are arranged on the leading-in side of the frame, the synchronous belt is wound on a synchronous wheel, the belted layer or the carcass is led into a conveying belt on the upper surface of the frame through the rotation of the synchronous wheel, and a leading-out side of the conveying belt of the frame is provided with an output belt roller.

5. The scrap belt and carcass handling apparatus according to claim 1 wherein the plastic paper winding mechanism is provided with a deviation correction mechanism.

6. The scrap belt and carcass handling device according to claim 3 wherein the motor reduction gearbox is provided on the spool to frame link.

7. The scrap belt and carcass handling apparatus of claim 4 wherein a splicing robot is provided on one side of the conveyor belt.