CN213140559U - Automatic copper bar processing production line - Google Patents
Automatic copper bar processing production line Download PDFInfo
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- CN213140559U CN213140559U CN202021920834.1U CN202021920834U CN213140559U CN 213140559 U CN213140559 U CN 213140559U CN 202021920834 U CN202021920834 U CN 202021920834U CN 213140559 U CN213140559 U CN 213140559U
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Abstract
The utility model relates to a copper bar automatic processing production line, including raw material storage, automatic feeding station, punching shear station and mark station, automatic feeding station, punching shear link to each other through plate chain conveyor between station and the mark station, the automatic feeding station is including the longmen truss, is provided with the manipulator on the longmen truss, and longmen truss below is provided with feeding district and feeding district, and the manipulator will set up the copper bar raw materials in feeding district and transport to the feeding district, and the raw materials realizes meeting with plate chain conveyor in the feeding district. The production line utilizes automation and informatization technology through a control system to enable the whole production flow to be flexible, intelligent and digital, and finally automatic production scheduling processing of the copper busbar is achieved.
Description
Technical Field
The utility model relates to a copper bar processing lines.
Background
The copper bar is also called as a copper bus, and the production of the copper bar is extremely important in the electrical field of China, and has wide industrial application and large annual consumption. Current prior art is same model bundle dress, transfers to appointed station through manual transportation or semi-automatization, and the row in the rethread factory building hangs or methods such as the conveyor line body, carries the copper bar raw materials to the processing station, carries out machining process again.
The prior art shows a lot of problems to be solved for large-scale processing workshops with diversified copper bar types and high capacity requirements. And how the production beats of the processes such as raw material sorting, transportation, machining, laser two-dimensional code printing are connected and planned needs effective overall planning.
Disclosure of Invention
The utility model discloses main aim at of technical scheme provides a copper bar automatic processing production line, and this production line main part includes five major parts such as automatic feeding, the board that cuts that punches a hole, two-dimensional code laser printing, terminal surface fillet processing, knurling. The whole production process is flexible, intelligent and digital by using an automation and informatization technology through a control system, and finally, the automatic production scheduling processing of the copper busbar is realized.
In order to solve the technical problem, the technical scheme of the utility model as follows:
the utility model provides a copper bar automatic processing production line, includes head stock, automatic feeding station, dashes and cuts station and mark station, its characterized in that, head stock sets up in one side of automatic feeding station, dashes to cut station and mark station and set up in proper order in the other one side of automatic feeding station, and automatic feeding station, dashes to cut and link to each other through plate chain conveyor between station and the mark station, the automatic feeding station is provided with the manipulator including the longmen truss on the longmen truss, and longmen truss below is provided with feed district and material loading district, and the manipulator transports the copper bar raw materials that set up in the feed district to the material loading district, and the material loading district is provided with transfer device, and transfer device's end links to each other with plate chain conveyor.
The door truss is composed of four upright columns, and a cross beam and a longitudinal beam which are arranged at the top ends of the upright columns, wherein the cross beam is perpendicular to the conveying direction of the plate chain conveyor, and the longitudinal beam is consistent with the conveying direction of the plate chain conveyor.
The transfer device comprises a plurality of transverse moving conveying belts and a plurality of longitudinal moving roller conveying lines, the transverse moving conveying belts are arranged in parallel along the length direction of the cross beam, the longitudinal moving roller conveying lines are arranged between two adjacent transverse moving conveying belts, the longitudinal moving roller conveying lines and the transverse moving conveying belts are perpendicular to each other, and the tail ends of the longitudinal moving roller conveying lines are connected with the plate chain conveyor.
The manipulator comprises a transverse moving beam, a grabbing frame and suckers, rails extending along the length direction of the beams are arranged on the upper surfaces of the two beams, the transverse moving beam is arranged between the two rails, a liftable guide frame is arranged on the transverse moving beam, the grabbing frame is arranged at the bottom of the guide frame, and the suckers are arranged at the bottom of the grabbing frame.
And the bottom of the grabbing frame is also provided with a proximity switch.
The automatic feeding device also comprises a tailing warehouse, wherein the tailing warehouse and the raw material warehouse are positioned on the same side of the automatic feeding station.
The punching and shearing station is a punching and shearing machine.
The marking station is a laser printer.
And a chamfering station and an embossing station are arranged in the sequence of the marking station.
The utility model discloses the technological effect who has: the copper bar punching, shearing, marking and other process steps can be automatically realized, the automation and the intellectualization of copper bar processing are realized, and the production efficiency and the quality of the copper bar are greatly improved.
Drawings
The present invention will be further explained with reference to the accompanying drawings
Fig. 1 is a schematic view of the overall structure of the automatic copper bar processing production line of the present invention;
FIG. 2 is a detailed structural view of the automatic loading station of FIG. 1;
fig. 3 is a detailed view of the structure of the feeding zone and the loading zone in fig. 2.
Wherein:
the automatic material loading device comprises a raw material warehouse 10, a marking station 20, a punching and shearing station 30, an automatic material loading station 40, a gantry truss 41, a vertical column 411, a cross beam 412, a rail 4121, a longitudinal beam 413, a guide frame 414, a grabbing frame 415, a suction cup 416, a copper bar rack 43, a transverse moving conveying belt 44, a longitudinal moving roller conveying line 45, a plate chain conveyor 50, a tailing rack 60 and a raw material copper bar 70.
Detailed Description
Example 1
An automatic copper bar processing production line is shown in figure 1 and comprises a raw material warehouse 10, an automatic feeding station 40, a punching and shearing station 30 and a marking station 20, wherein the raw material warehouse 10 is arranged on one side of the automatic feeding station 40, and the punching and shearing station 30 and the marking station 20 are sequentially arranged on the other side of the automatic feeding station 40. The automatic feeding station 40, the punching and shearing station 30 and the marking station 20 are connected through a plate chain conveyor 50.
Preferably, a tailing pond 60 is further included, and the tailing pond 60 is located on the same side as the raw material pond 10. The tailings warehouse 60 includes a tailings shelf for storing processed tailings and some small-sized materials.
As shown in fig. 2-3, the automatic feeding station includes a gantry truss 41, the gantry truss 41 is composed of four columns 411, and a cross beam 412 and a longitudinal beam 413 which are arranged at the top ends of the columns 411, the cross beam 412 is perpendicular to the conveying direction of the plate chain conveyor 50, and the longitudinal beam 413 is identical to the conveying direction of the plate chain conveyor 50.
The gantry truss 41 is provided with a manipulator which can move along the length direction of the cross beam 412, the lower portion of the gantry truss 41 is divided into a feeding area and a feeding area along the length direction of the cross beam 412, a copper bar rack 43 is arranged in the feeding area, raw material copper bars 70 are placed on the copper bar rack 43, the feeding area is provided with a transfer device, the transfer device comprises a plurality of transverse moving conveyor belts 44 which are arranged at intervals, and the plurality of transverse moving conveyor belts 44 extend along the length direction of the cross beam 412 and are kept parallel to each other. A section of longitudinally moving roller conveying line 45 is arranged between every two adjacent transverse moving conveying belts 44, the longitudinally moving roller conveying line 45 is perpendicular to the transverse moving conveying belts 44, and the tail ends of the longitudinally moving roller conveying lines 45 are connected with a plate chain conveyor 50.
The raw material copper bar 70 is lifted up by a manipulator on the gantry truss 41 and placed on the transverse moving conveying belt 44, the transverse moving conveying belt 44 rotates to move the raw material copper bar 70 to the longitudinal moving roller conveying line 45, the longitudinal moving roller conveying line 45 longitudinally rolls and conveys the raw material copper bar 70 to the plate chain conveyor 50, the plate chain conveyor 50 conveys the raw material copper bar 70 to the punching and shearing station 30 for punching and shearing processing, and then the raw material copper bar 70 is conveyed to the marking station 20 for marking operation.
The manipulator comprises a traverse beam 413, a grabbing frame 415 and suction cups 416, rails 4121 extending along the length direction of the beam 412 are arranged on the upper surfaces of the two beams 412, the traverse beam 413 is arranged between the two rails 4121, a lifting guide frame 414 is arranged on the traverse beam 412, the grabbing frame 415 is arranged at the bottom of the guide frame 414, and the suction cups 416 are arranged at the bottom of the grabbing frame 415. The suction cup 416 is used for grabbing the raw material copper bar. The bottom of the grasping rack 415 may also be provided with a proximity switch for preventing the grasping rack 415 from colliding with an object below.
Specifically, the punching and shearing station 30 is a punching and shearing machine, and performs punching and plate shearing operations on the raw copper bar. The marking station 20 is a laser printer and is used for printing a two-dimensional code on the copper bar which is subjected to punching and shearing operation.
More specifically, the marking station 20 further includes a chamfering station and an embossing station, the chamfering station is used for processing end surface fillets of the copper bar, and the embossing station is used for embossing on the copper bar.
The work flow of the automatic copper bar processing production line is as follows: the production plan below is transferred to an automatic line, a control device of the automatic line calculates the number and the specification of the required copper bars according to the production plan, the raw material copper bars 70 in the raw material warehouse 10 are pushed into a feeding area of the automatic feeding station 40, a mechanical arm moves to the position above the raw material copper bars 70 under the control of the control device, the raw materials are automatically grabbed and placed on a plate chain conveyor to be transferred to a punching and shearing station, and after the punching and shearing machine receives the copper bars, an automatic processing program is started; and the marking station automatically codes the finished copper bars and tailings after processing.
Those skilled in the art will recognize that a wide variety of modifications, alterations, and combinations can be made with respect to the above described embodiments without departing from the scope of the invention, and that such modifications, alterations, and combinations are to be viewed as being within the ambit of the inventive concept.
Claims (9)
1. The utility model provides a copper bar automatic processing production line, includes head stock, automatic feeding station, dashes and cuts station and mark station, its characterized in that, head stock sets up in one side of automatic feeding station, dashes to cut station and mark station and set up in proper order in the other one side of automatic feeding station, and automatic feeding station, dashes to cut and link to each other through plate chain conveyor between station and the mark station, the automatic feeding station is provided with the manipulator including the longmen truss on the longmen truss, and longmen truss below is provided with feed district and material loading district, and the manipulator transports the copper bar raw materials that set up in the feed district to the material loading district, and the material loading district is provided with transfer device, and transfer device's end links to each other with plate chain conveyor.
2. The automatic processing production line of copper bars as claimed in claim 1, wherein the door truss is composed of four upright posts, and a cross beam and a longitudinal beam which are arranged at the top ends of the upright posts, the cross beam is perpendicular to the conveying direction of the plate chain conveyor, and the longitudinal beam is consistent with the conveying direction of the plate chain conveyor.
3. The automatic copper bar processing production line as claimed in claim 2, wherein the transfer device comprises a plurality of traverse conveyor belts and a plurality of longitudinal roller conveyor lines, the traverse conveyor belts are arranged in parallel with each other along the length direction of the cross beam, the longitudinal roller conveyor lines are arranged between two adjacent traverse conveyor belts and are perpendicular to each other, and the ends of the longitudinal roller conveyor lines are connected with the plate chain conveyor.
4. The automatic copper bar processing production line as claimed in claim 3, wherein the manipulator comprises a traverse beam, a grabbing frame and suckers, rails extending along the length direction of the beams are arranged on the upper surfaces of the two beams, the traverse beam is arranged between the two rails, a liftable guide frame is arranged on the traverse beam, the grabbing frame is arranged at the bottom of the guide frame, and the suckers are arranged at the bottom of the grabbing frame.
5. The automatic processing production line of copper bars as claimed in claim 4, wherein the bottom of the grabbing frame is further provided with a proximity switch.
6. The automatic processing production line of copper bars as claimed in claim 1, further comprising a tailing warehouse, wherein the tailing warehouse and the raw material warehouse are located on the same side of the automatic feeding station.
7. The automatic processing production line of copper bars as claimed in claim 1, wherein the punching and shearing station is a punching and shearing machine.
8. The automatic processing production line of copper bars as claimed in claim 1, wherein the marking station is a laser printer.
9. The automatic processing production line of copper bars as claimed in claim 1, characterized in that a chamfering station and an embossing station are further arranged after the marking station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021920834.1U CN213140559U (en) | 2020-09-07 | 2020-09-07 | Automatic copper bar processing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021920834.1U CN213140559U (en) | 2020-09-07 | 2020-09-07 | Automatic copper bar processing production line |
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| Publication Number | Publication Date |
|---|---|
| CN213140559U true CN213140559U (en) | 2021-05-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202021920834.1U Active CN213140559U (en) | 2020-09-07 | 2020-09-07 | Automatic copper bar processing production line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114516519A (en) * | 2021-12-30 | 2022-05-20 | 无锡中车时代智能装备有限公司 | Feeding and discharging system and method for intelligent processing of copper bars |
| CN114523296A (en) * | 2022-03-23 | 2022-05-24 | 湖南省国创电力有限公司 | Automatic copper bar production line and copper bar production process |
| CN115629582A (en) * | 2022-10-14 | 2023-01-20 | 中建四局安装工程有限公司 | Air pipe flange production line and production line control method thereof |
-
2020
- 2020-09-07 CN CN202021920834.1U patent/CN213140559U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114516519A (en) * | 2021-12-30 | 2022-05-20 | 无锡中车时代智能装备有限公司 | Feeding and discharging system and method for intelligent processing of copper bars |
| CN114516519B (en) * | 2021-12-30 | 2023-09-29 | 无锡中车时代智能装备研究院有限公司 | Loading and unloading system and method for intelligent processing of copper bars |
| CN114523296A (en) * | 2022-03-23 | 2022-05-24 | 湖南省国创电力有限公司 | Automatic copper bar production line and copper bar production process |
| CN115629582A (en) * | 2022-10-14 | 2023-01-20 | 中建四局安装工程有限公司 | Air pipe flange production line and production line control method thereof |
| CN115629582B (en) * | 2022-10-14 | 2023-11-28 | 中建四局安装工程有限公司 | Air duct flange production line and production line control method thereof |
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