CN213111506U - Synchronous conveyor of photovoltaic glass - Google Patents
Synchronous conveyor of photovoltaic glass Download PDFInfo
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- CN213111506U CN213111506U CN202021343788.3U CN202021343788U CN213111506U CN 213111506 U CN213111506 U CN 213111506U CN 202021343788 U CN202021343788 U CN 202021343788U CN 213111506 U CN213111506 U CN 213111506U
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Abstract
The utility model discloses a synchronous conveyor of photovoltaic glass relates to glass conveyor technical field, and this synchronous conveyor of photovoltaic glass carries photovoltaic glass through sucking disc and the cooperation of sharp module, and this transport mode can realize the high-speed transport of photovoltaic glass, can guarantee the high transport precision of photovoltaic glass again, is difficult to cause the damage of photovoltaic glass simultaneously. In addition, two straight line modules of the photovoltaic glass synchronous conveying device are driven by the same motor, so that the situation that the two straight line modules are driven by independent motors respectively and the photovoltaic glass is damaged due to low conveying precision caused by the difference of receiving signals of the motors is effectively avoided.
Description
Technical Field
The utility model relates to a glass conveyor technical field especially relates to a synchronous conveyor of photovoltaic glass.
Background
With the development of society, the demand for energy is continuously increasing. In recent years, solar energy has been widely used as a green clean energy source. The photovoltaic glass has high transmittance, high hardness and high wear resistance, is widely applied to the battery pack in the photovoltaic industry, and the high-efficiency and high-quality processing of the photovoltaic glass is the focus of attention in the photovoltaic industry.
The main processing demand of photovoltaic glass is glass surface through hole processing, and the processing mode that uses the most extensively at present still is traditional mechanical drilling, because this method is contact drilling mode, has the cutting force, can not avoid causing glass hole edge to appear obviously collapsing limit and other quality problems, and it is lower to have efficiency simultaneously, defects such as cutter wearing and tearing, in addition, continuously improves in the face of the demand of photovoltaic trade to various dysmorphism holes, and mechanical drilling can not satisfy the demand of punching. The laser processing is a non-contact processing mode, so that cutting force does not exist, the glass punching quality and efficiency can be obviously improved, and the punching qualified rate is improved.
In order to ensure the precision of the laser hole cutting vacancy and improve the hole cutting qualification rate and efficiency, a high-speed high-precision photovoltaic glass conveying mechanism is required to guarantee. The high transmission speed can effectively improve the laser hole cutting beat of the photovoltaic glass, and the high-precision transmission not only ensures the accuracy of the plane position of the glass so as to meet the precision of hole positions, but also ensures the precision of the supplied material position of the glass in the vertical direction, so that the laser blank cutting allowance of the upper surface and the lower surface of the glass is reduced to the maximum extent, the hole cutting efficiency is improved, and the laser is prevented from directly cutting into the glass to cause the hole cutting failure.
The large-format photovoltaic glass conveying mechanism of the existing production line mostly adopts a method that a motor drives a roller to rotate, and the friction force between the roller and the photovoltaic glass is utilized to drive the photovoltaic glass to advance. Usually, in the transmission process of a production line, the speed of the photovoltaic glass keeps a stable constant speed, but before entering a laser processing area, because auxiliary actions such as liquid coating, correction and the like need to be carried out firstly, when the photovoltaic glass enters the laser processing area, the photovoltaic glass enters at a speed much higher than the speed on a conveyor belt. This photovoltaic glass conveying mechanism has obvious defect, and the gyro wheel drives photovoltaic glass high-speed transmission to the station of processing through the frictional force with photovoltaic glass, receives stop signal gyro wheel and stops, because higher speed glass has the phenomenon of skidding, causes glass still to one section distance of direction of advance displacement, seriously influences the conveying precision, and not only so, the in-process that skids can seriously fish tail glass surface. In order to ensure the laser hole cutting precision, a deceleration process must exist when the high-speed transmission roller stops, so that the conveying efficiency is inevitably reduced, and the laser hole cutting beat is seriously influenced. In addition, each roller is driven by an independent motor, some interference factors can cause the difference of motor receiving signals, and the rollers can generate asynchronous phenomena when the difference of the motor receiving signals exists, so that the photovoltaic glass is inclined, the hole cutting precision is influenced, sometimes, the photovoltaic glass can be even directly broken, and the production yield is seriously influenced.
Therefore, it is an urgent problem to be solved by those skilled in the art to provide a synchronous conveying device for photovoltaic glass, which can realize high-speed conveyance of photovoltaic glass, can ensure high conveying precision of photovoltaic glass, and is not easy to damage or damage the photovoltaic glass.
SUMMERY OF THE UTILITY MODEL
For solving the above technical problem, the utility model provides a can realize that photovoltaic glass carries at a high speed, can guarantee the high conveying precision of photovoltaic glass again, be difficult to damage simultaneously or damage photovoltaic glass's synchronous conveyor of photovoltaic glass.
In order to achieve the above object, the utility model provides a following scheme:
the utility model provides a synchronous conveyor of photovoltaic glass, include: a support frame body; the roller groups are arranged side by side and comprise a plurality of rollers which are arranged in a collinear manner, the axes of the rollers are parallel to each other, and the rollers are rotatably arranged at the top end of the support frame body; the linear module assembly comprises a first linear module and a second linear module which are parallel and oppositely arranged, the first linear module and the second linear module are arranged between two adjacent roller groups, and the conveying directions of the first linear module and the second linear module are parallel to the length direction of the roller groups; a vacuum component, which comprises an air source, a vacuum generating device, a first lifting type sucker and a second lifting type sucker, the first linear module is connected with the first lifting type sucker so as to drive the first lifting type sucker to slide along the conveying direction of the first linear module, the second linear module is connected with the second lifting type sucker so as to drive the second lifting type sucker to slide along the conveying direction of the second linear module, the first lifting type sucker and the second lifting type sucker are both communicated with the vacuum generating device so that the first lifting type sucker and the second lifting type sucker can be adsorbed on the photovoltaic glass, the first lifting type sucker and the second lifting type sucker are communicated with the air source, so that the first lifting type sucker and the second lifting type sucker can be separated from the photovoltaic glass; the power device comprises a motor, a double-output-shaft speed reducer, a first transmission shaft and a second transmission shaft, wherein the motor is in transmission connection with an input shaft of the double-output-shaft speed reducer, one of two output shafts of the double-output-shaft speed reducer is in transmission connection with one end of the first transmission shaft, the other one of the two output shafts of the double-output-shaft speed reducer is in transmission connection with one end of the second transmission shaft, the other end of the first transmission shaft is in transmission connection with the first linear module and provides power for the first linear module, and the other end of the second transmission shaft is in transmission connection with the second linear module and provides power for the second linear module.
Preferably, the first linear module is a first synchronous belt linear module, the second linear module is a second synchronous belt linear module, the other end of the first transmission shaft is provided with a first belt pulley, the first belt pulley is in transmission connection with a first driving belt pulley of the first synchronous belt module through a first belt, the other end of the second transmission shaft is provided with a second belt pulley, and the second belt pulley is in transmission connection with a second driving belt pulley of the second synchronous belt module through a second belt.
Preferably, the first lifting type suction cup comprises a first suction cup and a first lifting device, the first lifting device is connected with the first suction cup to drive the first suction cup to lift, the first lifting device is connected with the first linear module, and the first suction cup is communicated with the vacuum generating device and the air source; the second lifting type sucker comprises a second sucker and a second lifting device, the second lifting device is connected with the second sucker to drive the second sucker to lift, the second lifting device is connected with the second linear module, and the second sucker is communicated with the vacuum generating device and the air source.
Preferably, the first lifting device is a first cylinder, and the second lifting device is a second cylinder.
Preferably, the photovoltaic glass synchronous conveying device further comprises a first drag chain and a second drag chain, one end of the first drag chain is fixedly connected with the support frame body, the other end of the first drag chain is connected with the first air cylinder, and the first drag chain is used for protecting a first air pipe of the first air cylinder; one end of the second drag chain is fixedly connected with the support frame body, the other end of the second drag chain is connected with the second air cylinder, and the second drag chain is used for protecting a second air pipe of the second air cylinder.
Preferably, the top end of the support frame body is provided with a plurality of roller supports, the roller supports correspond to the rollers one to one, and one of the rollers is rotatably installed on one of the roller supports.
Preferably, the support frame body includes supporting platform, carry the group install in supporting platform is last, supporting platform's bottom is provided with a plurality of supporting legs, each the bottom of supporting leg all is provided with adjustable callus on the sole.
Preferably, the vacuum generating device is a vacuum generator.
Preferably, the air source is an air pump.
The utility model discloses for prior art gain following technological effect:
1. the utility model provides a photovoltaic glass synchronous conveying device, which is matched with the linear module through the sucker to convey photovoltaic glass in the using process, the conveying mode reduces the friction between the photovoltaic glass and each part, the photovoltaic glass can not be damaged in the conveying process, and the conveying speed and the conveying precision are high;
2. two sharp modules of this synchronous conveyor of photovoltaic glass pass through same motor drive, have effectively avoided each sharp module to pass through independent motor drive respectively, because the motor received signal difference leads to carrying the condition emergence that the precision is low and cause the damage of photovoltaic glass.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic structural view of a photovoltaic glass synchronous conveying device provided in an embodiment of the present invention;
fig. 2 is a schematic structural view of the linear module assembly of the photovoltaic glass synchronous conveying device provided in the embodiment of the present invention.
Description of reference numerals: 1. an adjustable foot pad; 2. supporting legs; 3. a roller bracket; 4. a roller; 5. a support platform; 6. a first linear module; 7. a first suction cup; 8. a motor; 9. a double output shaft speed reducer; 10. a first cylinder; 11. a first belt; 12. a first coupling; 13. a first drive shaft; 14. a second linear module; 15. a second suction cup; 16. a second belt; 17. a second cylinder.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model aims at providing a can realize that photovoltaic glass carries at a high speed, can guarantee the high transport precision of photovoltaic glass again, be difficult to damage simultaneously or damage photovoltaic glass's synchronous conveyor of photovoltaic glass.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
Referring to fig. 1-2, the present embodiment provides a photovoltaic glass synchronous conveying device, including: a support frame body; the roller groups are arranged side by side and comprise a plurality of rollers 4 which are arranged in a collinear manner, the axes of the rollers 4 are parallel to each other, and the rollers 4 are all rotatably arranged at the top end of the support frame body; the linear module assembly comprises a first linear module 6 and a second linear module 14 which are parallel and oppositely arranged, the first linear module 6 and the second linear module 14 are both arranged between two adjacent roller groups, the conveying directions of the first linear module 6 and the second linear module 14 are both parallel to the length direction of the roller groups (the length direction of the roller groups refers to the linear direction formed by a plurality of rollers 4 positioned in the same roller group, and the axes of the rollers 4 are mutually perpendicular to the straight line); the vacuum assembly comprises an air source, a vacuum generating device, a first lifting type sucker and a second lifting type sucker, wherein the first linear module 6 is connected with the first lifting type sucker to drive the first lifting type sucker to slide along the conveying direction of the first linear module 6, the second linear module 14 is connected with the second lifting type sucker to drive the second lifting type sucker to slide along the conveying direction of the second linear module 14, the first lifting type sucker and the second lifting type sucker are both communicated with the vacuum generating device to enable the first lifting type sucker and the second lifting type sucker to be adsorbed on the photovoltaic glass, and the first lifting type sucker and the second lifting type sucker are both communicated with the air source to enable the first lifting type sucker and the second lifting type sucker to be separated from the photovoltaic glass; the power device comprises a motor 8, a double-output-shaft speed reducer 9, a first transmission shaft 13 and a second transmission shaft, wherein the motor 8 is in transmission connection with an input shaft of the double-output-shaft speed reducer 9, one of two output shafts of the double-output-shaft speed reducer 9 is in transmission connection with one end of the first transmission shaft 13, the other output shaft of the double-output-shaft speed reducer is in transmission connection with one end of the second transmission shaft, the other end of the first transmission shaft 13 is in transmission connection with the first linear module 6 to provide power for the first linear module 6, and the other end of the second transmission shaft is in transmission connection with the second linear module 14 to provide power for the second linear module 14. The photovoltaic glass synchronous conveying device can realize high-speed conveying of photovoltaic glass, can guarantee high conveying precision of the photovoltaic glass, and is not prone to damage or damage the photovoltaic glass.
In this embodiment, the first linear module 6 is a first synchronous belt linear module, the second linear module 14 is a second synchronous belt linear module, the other end of the first transmission shaft 13 is provided with a first belt pulley, the first belt pulley is in transmission connection with a first driving belt pulley of the first synchronous belt module through a first belt 11, the other end of the second transmission shaft is provided with a second belt pulley, and the second belt pulley is in transmission connection with a second driving belt pulley of the second synchronous belt module through a second belt 16. The purpose of the transmission connection is to achieve synchronous rotation. Specifically, in this embodiment, one of the two output shafts of the dual-output-shaft speed reducer 9 is in transmission connection with one end of the first transmission shaft 13 through the first coupler 12, and the other is in transmission connection with one end of the second transmission shaft through the second coupler, and the first synchronous belt linear module and the second synchronous belt linear module are symmetrically disposed on two sides of the dual-output-shaft speed reducer 9.
In this embodiment, the first lifting type suction cup includes a first suction cup 7 and a first lifting device, the first lifting device is connected to the first suction cup 7 to drive the first suction cup 7 to lift, and the first lifting device is connected to the first linear module 6 (the first linear module drives the first lifting device to slide along the conveying direction of the first linear module), the first suction cup 7 is communicated with the vacuum generating device and the air source; the second lifting type sucker comprises a second sucker 15 and a second lifting device, the second lifting device is connected with the second sucker 15 to drive the second sucker 15 to lift, the second lifting device is connected with the second linear module 14 (the second linear module drives the second lifting device to slide along the conveying direction of the second linear module), and the second sucker 15 is communicated with the vacuum generating device and the air source.
In this embodiment, the first lifting device is a first cylinder 10, and the second lifting device is a second cylinder 17.
In this embodiment, the photovoltaic glass synchronous conveying device further includes a first drag chain and a second drag chain, one end of the first drag chain is fixedly connected with the support frame body, the other end of the first drag chain is connected with the first cylinder 10, and the first drag chain is used for protecting a first air pipe of the first cylinder 10; one end and the support body fixed connection of second tow chain, the other end and the second cylinder 17 of second tow chain are connected, and the second tow chain is used for protecting the second trachea of second cylinder 17. So set up, effectively prolonged the tracheal life of first trachea and second, and avoided first trachea and second trachea winding, leaded to the condition emergence that gaseous can't pass through.
In this embodiment, as shown in fig. 1, a plurality of roller brackets 3 are disposed on the top end of the supporting frame body, the roller brackets 3 correspond to the rollers 4 one by one, and one roller 4 is rotatably mounted on one roller bracket 3. Through setting up gyro wheel support 3, 4 simple to operate of gyro wheel.
In this embodiment, as shown in fig. 1, the support frame body includes supporting platform 5, and the conveying group is installed on supporting platform 5, and supporting platform 5's bottom is provided with a plurality of supporting legs 2, and each supporting leg 2's bottom all is provided with adjustable callus on the sole 1. Specifically, the quantity of supporting leg 2 is 8, and supporting leg 2 is aluminum alloy supporting leg 2, and supporting platform 5 is cast iron supporting platform 5, and through adjusting adjustable callus on the sole 1 in the use, can adjust supporting platform 5's height to guarantee supporting platform 5 level, so set up, device stability is good, and the suitability is strong.
In this embodiment, the vacuum generator is a vacuum generator.
In this embodiment, the air source is an air pump.
In the specific working process of the photovoltaic glass synchronous conveying device provided by the embodiment, initially, the top ends of the first suction cup 7 and the second suction cup 15 are located below the top end of the roller 4, when photovoltaic glass reaches an initial conveying position, the first suction cup 7 and the second suction cup 15 move in the positive direction of the z axis under the pushing of the first air cylinder 10 and the second air cylinder 17 until the first suction cup 7 and the second suction cup 15 contact with the lower surface of the photovoltaic glass, the first suction cup 7 and the second suction cup 15 stop moving in the positive direction of the z axis, the vacuum generator works to suck out air in the middle portions of the first suction cup 7 and the photovoltaic glass, the first suction cup 7 and the second suction cup 15 form large acting forces with the lower surface of the photovoltaic glass, and the photovoltaic glass is tightly sucked by the first suction cup 7 and the second suction cup 15. At this time, the motor 8 starts to work, power is converted into two ends in the vertical direction to synchronously rotate through the double-output-shaft speed reducer 9, and then the power is respectively transmitted to the first linear module 6 and the second linear module 14 through the first coupler 12, the first transmission shaft 13, the first belt 11, the second coupler, the second transmission shaft and the second belt 16, so that the first sucker 7 and the second sucker 15 drive the photovoltaic glass to rapidly move along the length direction of the first linear module 6 and the second linear module 14. When the photovoltaic glass reaches the hole cutting position, the first suction disc 7 and the second suction disc stop moving, the air pump starts to work, air is injected into the first suction disc 7 and the second suction disc 15, the first suction disc 7 and the second suction disc 15 are separated from the lower surface of the photovoltaic glass, then under the pushing of the first air cylinder 10 and the second air cylinder 17, the first suction disc 7 and the second suction disc 15 move along the z-axis negative direction until the top end of the first suction disc 7 and the top end of the second suction disc 15 are both below the top end of the roller 4, and the hole cutting operation can be carried out.
The principle and the implementation mode of the present invention are explained by applying specific examples in the present specification, and the above descriptions of the examples are only used to help understanding the method and the core idea of the present invention; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (9)
1. The utility model provides a synchronous conveyor of photovoltaic glass which characterized in that includes:
a support frame body;
the roller groups are arranged side by side and comprise a plurality of rollers which are arranged in a collinear manner, the axes of the rollers are parallel to each other, and the rollers are rotatably arranged at the top end of the support frame body;
the linear module assembly comprises a first linear module and a second linear module which are parallel and oppositely arranged, the first linear module and the second linear module are arranged between two adjacent roller groups, and the conveying directions of the first linear module and the second linear module are parallel to the length direction of the roller groups;
a vacuum component, which comprises an air source, a vacuum generating device, a first lifting type sucker and a second lifting type sucker, the first linear module is connected with the first lifting type sucker so as to drive the first lifting type sucker to slide along the conveying direction of the first linear module, the second linear module is connected with the second lifting type sucker so as to drive the second lifting type sucker to slide along the conveying direction of the second linear module, the first lifting type sucker and the second lifting type sucker are both communicated with the vacuum generating device so that the first lifting type sucker and the second lifting type sucker can be adsorbed on the photovoltaic glass, the first lifting type sucker and the second lifting type sucker are communicated with the air source, so that the first lifting type sucker and the second lifting type sucker can be separated from the photovoltaic glass;
the power device comprises a motor, a double-output-shaft speed reducer, a first transmission shaft and a second transmission shaft, wherein the motor is in transmission connection with an input shaft of the double-output-shaft speed reducer, one of two output shafts of the double-output-shaft speed reducer is in transmission connection with one end of the first transmission shaft, the other one of the two output shafts of the double-output-shaft speed reducer is in transmission connection with one end of the second transmission shaft, the other end of the first transmission shaft is in transmission connection with the first linear module and provides power for the first linear module, and the other end of the second transmission shaft is in transmission connection with the second linear module and provides power for the second linear module.
2. The synchronous conveying device for photovoltaic glass as claimed in claim 1, wherein: the first linear module is a first synchronous belt linear module, the second linear module is a second synchronous belt linear module, a first belt wheel is arranged at the other end of the first transmission shaft, the first belt wheel is in transmission connection with a first driving belt wheel of the first synchronous belt linear module through a first belt, a second belt wheel is arranged at the other end of the second transmission shaft, and the second belt wheel is in transmission connection with a second driving belt wheel of the second synchronous belt linear module through a second belt.
3. The synchronous conveying device for photovoltaic glass as claimed in claim 1, wherein: the first lifting type sucker comprises a first sucker and a first lifting device, the first lifting device is connected with the first sucker to drive the first sucker to lift, the first lifting device is connected with the first linear module, and the first sucker is communicated with the vacuum generating device and the air source; the second lifting type sucker comprises a second sucker and a second lifting device, the second lifting device is connected with the second sucker to drive the second sucker to lift, the second lifting device is connected with the second linear module, and the second sucker is communicated with the vacuum generating device and the air source.
4. The synchronous conveying device for photovoltaic glass as claimed in claim 3, wherein: the first lifting device is a first air cylinder, and the second lifting device is a second air cylinder.
5. The synchronous conveying device for photovoltaic glass as claimed in claim 4, wherein: the support frame is characterized by further comprising a first drag chain and a second drag chain, wherein one end of the first drag chain is fixedly connected with the support frame body, the other end of the first drag chain is connected with the first air cylinder, and the first drag chain is used for protecting a first air pipe of the first air cylinder; one end of the second drag chain is fixedly connected with the support frame body, the other end of the second drag chain is connected with the second air cylinder, and the second drag chain is used for protecting a second air pipe of the second air cylinder.
6. The synchronous conveying device for photovoltaic glass as claimed in claim 1, wherein: the top of supporting the support body is provided with a plurality of gyro wheel supports, the gyro wheel support with the gyro wheel one-to-one, one the gyro wheel rotationally install in one on the gyro wheel support.
7. The synchronous conveying device for photovoltaic glass as claimed in claim 1, wherein: the support frame body includes supporting platform, the roller train install in supporting platform is last, supporting platform's bottom is provided with a plurality of supporting legs, each the bottom of supporting leg all is provided with adjustable callus on the sole.
8. The synchronous conveying device for photovoltaic glass as claimed in claim 1, wherein: the vacuum generating device is a vacuum generator.
9. The synchronous conveying device for photovoltaic glass as claimed in claim 1, wherein: the air source is an air pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202021343788.3U CN213111506U (en) | 2020-07-10 | 2020-07-10 | Synchronous conveyor of photovoltaic glass |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021343788.3U CN213111506U (en) | 2020-07-10 | 2020-07-10 | Synchronous conveyor of photovoltaic glass |
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| CN213111506U true CN213111506U (en) | 2021-05-04 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113911668A (en) * | 2021-12-14 | 2022-01-11 | 四川和乐门业有限公司 | Push platform suitable for hot briquetting feeding |
| CN114131217A (en) * | 2021-12-28 | 2022-03-04 | 浙江华工光润智能装备技术有限公司 | Multi-size super-thick glass laser hole cutting equipment |
| CN114296390A (en) * | 2021-12-30 | 2022-04-08 | 江苏和亿智能科技有限公司 | Glass conveying control system |
-
2020
- 2020-07-10 CN CN202021343788.3U patent/CN213111506U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113911668A (en) * | 2021-12-14 | 2022-01-11 | 四川和乐门业有限公司 | Push platform suitable for hot briquetting feeding |
| CN114131217A (en) * | 2021-12-28 | 2022-03-04 | 浙江华工光润智能装备技术有限公司 | Multi-size super-thick glass laser hole cutting equipment |
| CN114296390A (en) * | 2021-12-30 | 2022-04-08 | 江苏和亿智能科技有限公司 | Glass conveying control system |
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