CN111361143B - Efficient feeding all-in-one machine and using method thereof - Google Patents

Efficient feeding all-in-one machine and using method thereof Download PDF

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Publication number
CN111361143B
CN111361143B CN202010261198.4A CN202010261198A CN111361143B CN 111361143 B CN111361143 B CN 111361143B CN 202010261198 A CN202010261198 A CN 202010261198A CN 111361143 B CN111361143 B CN 111361143B
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China
Prior art keywords
motor
heavy glass
glass
rubber roller
rod
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CN202010261198.4A
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Chinese (zh)
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CN111361143A (en
Inventor
王宏
郑春辉
黄炳辉
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Xiamen Haoliang Energy Technology Co ltd
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Xiamen Haoliang Energy Technology Co ltd
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Publication of CN111361143A publication Critical patent/CN111361143A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0026Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor an edge face with strip material, e.g. a panel edge
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0047Preventing air-inclusions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/64Joining a non-plastics element to a plastics element, e.g. by force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/74Joining plastics material to non-plastics material
    • B29C66/746Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
    • B29C66/7465Glass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Robotics (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Joining Of Glass To Other Materials (AREA)

Abstract

The invention relates to the technical field of heavy glass production, in particular to an efficient feeding all-in-one machine and a using method thereof, wherein the efficient feeding all-in-one machine comprises a rack, a feeding mechanism and a film pressing mechanism; feed mechanism includes two slide rails, diaphragm, motor mounting panel, first motor, lead screw, lifter plate, slide bar, underframe, a plurality of pole settings, a plurality of first vacuum chuck, the second motor, drive pulley, back shaft, driven pulley and belt, and film pressing mechanism includes guide rail, two fixing bases, T type guide block, threaded rod, third motor, connecting seat, crossbeam, two guide bars, longmen shape mount, circle axle, rubber roll, first telescopic cylinder and a supporting bench. According to the invention, the purpose of taking out heavy glass from the glass containing frame to supply materials for the film pressing mechanism can be replaced by manpower, so that the working strength of operators is effectively reduced, the working efficiency is effectively improved, the film pasting efficiency is higher, the film pasting effect is better, and the phenomenon of bubbles can be avoided.

Description

Efficient feeding all-in-one machine and using method thereof
Technical Field
The invention relates to the technical field of heavy glass production, in particular to an efficient feeding all-in-one machine and a using method thereof.
Background
Glass is an amorphous inorganic non-metallic material, and is generally prepared by using various inorganic minerals (such as quartz sand, borax, boric acid, barite, barium carbonate, limestone, feldspar, soda ash and the like) as main raw materials and adding a small amount of auxiliary raw materials. Its main components are silicon dioxide and other oxides. The chemical composition of the common glass is Na2SiO3, CaSiO3, SiO2 or Na 2O. CaO.6SiO 2, and the like, and the main component is a silicate double salt which is an amorphous solid with a random structure. The light-transmitting composite material is widely applied to buildings, is used for isolating wind and transmitting light, and belongs to a mixture. Colored glass in which an oxide or salt of a certain metal is mixed to develop a color, tempered glass produced by a physical or chemical method, and the like are also available. Some transparent plastics, such as polymethylmethacrylate, are sometimes also referred to as plexiglas.
Heavy glass is glass's one kind, heavy glass needs carry out the pad pasting to heavy glass in process of production and handles, however the heavy glass who produces all stacks and holds in the frame at glass, the operation mode degree of difficulty that adopts the manual work to take out heavy glass is great, not only make operating personnel's working strength great, still seriously influence work efficiency, need adopt the operation mode of artifical press mold when adopting artifical pad pasting simultaneously, not only make the pad pasting inefficiency, and the effect of pad pasting is also not good, there is the bubble easily, for this reason, a high-efficient feed all-in-one is proposed.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the efficient feeding all-in-one machine and the using method thereof, the designed feeding mechanism can replace the manual work to take out heavy glass from the glass containing frame to feed the film pressing mechanism, so that the working strength of operators is effectively reduced, the working efficiency is effectively improved, the designed film pressing mechanism can replace the manual film pressing, the film pasting efficiency is higher, the film pasting effect is better, the phenomenon of bubbles can be avoided, and the problems in the background art are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
an efficient feeding all-in-one machine comprises a rack, wherein a feeding mechanism and a film pressing mechanism matched with the feeding mechanism are arranged on the rack;
the feeding mechanism comprises two slide rails, a transverse plate, a motor mounting plate, a first motor, a lead screw, a lifting plate, a slide bar, a bottom frame, a plurality of vertical rods, a plurality of first vacuum chucks, a second motor, a driving belt pulley, a supporting shaft, a driven belt pulley and a belt, wherein the two slide rails are horizontally and fixedly mounted at the top of the frame and are arranged in parallel, the transverse plate is slidably mounted on the two slide rails through a slide block, the motor mounting plate is fixedly mounted on the upper portion of the transverse plate through a supporting rod and is arranged in parallel to the transverse plate, the first motor is fixedly mounted on the upper portion of the motor mounting plate, the lead screw is vertically and fixedly mounted between the transverse plate and the motor mounting plate through a rolling bearing, and the upper end of the lead screw is fixedly connected with an output shaft of the first motor, the lifting plate is horizontally screwed on the screw rod through a screw nut, the slide rod is movably and vertically installed on the transverse plate, the upper end of the slide rod is fixedly connected with the bottom of the lifting plate, the bottom frame is arranged below the two slide rails, the bottom frame is fixedly and horizontally installed at the bottom end part of the slide rod, a plurality of vertical rods are fixedly and slightly vertically installed at the bottom of the bottom frame through a connecting plate, a plurality of first vacuum suckers are respectively and fixedly installed at the bottom end parts of the vertical rods, the second motor is fixedly installed on the rack through a mounting seat, the driving belt pulley is fixedly installed at the end part of an output shaft of the second motor, the supporting shaft is fixedly installed on the rack through a bearing seat, the driven belt pulley is fixedly sleeved on the supporting shaft, and the belt is sleeved between the driven belt pulley and the driving belt pulley, and the upper part of the belt is fixedly connected with the bottom of the transverse plate.
Further, the film pressing mechanism comprises a guide rail, two fixing seats, a T-shaped guide block, a threaded rod, a third motor, a connecting seat, a cross beam, two guide rods, a gantry-shaped fixing frame, a round shaft, a rubber roller, a first telescopic cylinder and a supporting table, the guide rail is fixedly installed on the frame, the guide rail is perpendicular to the slide rail, a T-shaped guide groove is formed in the guide rail, the two fixing seats are fixedly installed at the end parts of the two ends of the guide rail respectively, the T-shaped guide block is slidably installed in the T-shaped guide groove, the threaded rod is screwed at the central position of the T-shaped guide block, the threaded rod is fixedly installed between the two fixing seats through a rolling bearing respectively, the third motor is fixedly installed on the outer side surface of one of the fixing seats, and the output shaft of the third motor is fixedly connected with one end of the threaded rod, the connecting seat is arranged outside the T-shaped guide groove and is fixedly connected with one end of the T-shaped guide block, the cross beam is horizontally and fixedly arranged on one side surface of the connecting seat back to the T-shaped guide block, the cross beam is arranged parallel to the slide rail, the two guide rods are movably and vertically arranged on the cross beam, the gantry-shaped fixing frame is fixedly arranged at the end parts of the bottom ends of the two guide rods, the circular shaft is fixedly arranged between the two side walls of the gantry-shaped fixing frame through a rolling bearing, the rubber roller is fixedly sleeved on the circular shaft, the rubber roller is arranged in parallel with the cross beam, the first telescopic cylinder is fixedly arranged at the upper part of the cross beam, and the telescopic rod of the first telescopic cylinder is fixedly connected with the top wall of the gantry-shaped fixing frame, and the supporting table is arranged under the rubber roller.
Further, the upper portion of propping up supporting bench is fixed mounting still has the support bar that three equidistance was arranged, just the one end tip of propping up supporting bench still has the flexible cylinder of second through mount pad fixed mounting, the flexible cylinder level of second sets up, just the flexible cylinder's of second telescopic cylinder still fixed mounting has the dog.
Further, still have the third telescopic cylinder of vertical setting through joining in marriage dress piece fixed mounting on the underframe, the telescopic link tip fixed mounting of third telescopic cylinder has the connecting block, connecting rod fixed mounting is passed through to the bottom of connecting block has second vacuum chuck, second vacuum chuck's bottom and a plurality of first vacuum chuck's bottom all flushes the setting.
Further, the bottom of underframe still fixed mounting has travel switch, travel switch pass through the wire with first motor electric connection.
Furthermore, the upper part of the supporting table is also fixedly provided with a proximity switch, and the proximity switch is electrically connected with the second motor through a wire.
Furthermore, the end parts of the upper ends of the two guide rods are fixedly provided with circular plates, springs are sleeved outside the two guide rods, and the springs are abutted between the bottoms of the circular plates and the upper part of the cross beam.
Further, the first motor, the second motor and the third motor are all speed reduction motors.
Furthermore, the bottom of the rack is provided with four vertically arranged support legs, the four support legs are symmetrically arranged, and the bottom ends of the four support legs are fixedly sleeved with rubber sheaths.
The invention also provides a use method of the efficient feeding all-in-one machine, which comprises the following steps:
the method comprises the following steps of firstly, placing a glass containing frame containing heavy glass under a plurality of first vacuum chucks, then starting the integrated machine, driving a screw rod to rotate by a first motor to drive a lifting plate to descend, driving a bottom frame to descend by the lifting plate through a slide rod, when the first vacuum chucks are in contact with the upper surface of the heavy glass and a travel switch is in contact with the upper surface of the heavy glass, changing the direction of the first motor and driving the heavy glass to ascend, then starting a second motor to drive the heavy glass to move towards a support table, stopping the second motor when a proximity switch detects that the heavy glass is horizontally placed in place, driving the first vacuum chucks to drive the heavy glass to move downwards towards the support table by the first motor, when the proximity switch detects that the heavy glass is vertically placed in place, driving the second vacuum chucks to move downwards by a third telescopic cylinder to enable the first vacuum chucks to leave the heavy glass, thereby the heavy glass is stably placed on the upper part of the support platform, and then the first motor drives the bottom frame to return;
and step two, at the moment, the protective film is manually paved on the upper surface of the heavy glass, then the all-in-one machine is started, the third motor drives the threaded rod to drive the rubber roller to move towards the support table, the rubber roller moves to the edge of one end of the heavy glass, then the third motor stops running, the first telescopic cylinder drives the rubber roller to be in contact with the upper surface of the heavy glass, at the moment, the protective film is pressed between the upper surface of the heavy glass and the rubber roller, then the third motor drives the threaded rod to drive the rubber roller to continue moving, the rubber roller can press the protective film on the upper surface of the heavy glass, then the heavy glass pasted with the protective film is manually taken away from the upper part of the support table, and the film pasting work of the next heavy glass can be started.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention designs a feeding mechanism which comprises two slide rails, a transverse plate, a motor mounting plate, a first motor, a screw rod, a lifting plate, slide rods, a bottom frame, a plurality of vertical rods, a plurality of first vacuum chucks, a second motor, a driving belt pulley, a supporting shaft, a driven belt pulley and a belt, wherein the heavy glass contained in a glass containing frame can be sucked by the plurality of first vacuum chucks, the screw rod is driven by the first motor to rotate to drive the lifting plate to lift, the bottom frame is driven by the lifting plate to lift through the slide rods, the purpose of driving the plurality of first vacuum chucks to lift is further realized, the purpose of taking out the heavy glass from the glass containing frame instead of manpower is finally realized, and simultaneously, the heavy glass sucked by the plurality of first vacuum chucks can be transferred to the upper part of a supporting table to feed a film pressing mechanism under the matching of the second motor, the two slide rails, the driving belt pulley, the supporting shaft, the driven belt pulley and the belt, therefore, the integrated machine can replace the purpose of manually taking out heavy glass from the glass containing frame to supply materials for the film pressing mechanism, thereby effectively reducing the working strength of operators and effectively improving the working efficiency;
the invention designs a film pressing mechanism which comprises a guide rail, two fixed seats, a T-shaped guide block, a threaded rod, a third motor, a connecting seat, a cross beam, two guide rods, a gantry-shaped fixed frame, a round shaft, a rubber roller, a first telescopic cylinder and a supporting table.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an efficient feeding all-in-one machine according to an embodiment;
FIG. 2 is an enlarged schematic view of a portion A of FIG. 1;
FIG. 3 is an enlarged schematic view of a portion B of FIG. 1;
FIG. 4 is an enlarged schematic view of a portion C of FIG. 1;
FIG. 5 is a schematic structural diagram of another perspective view of an embodiment of an efficient feeding all-in-one machine;
FIG. 6 is an enlarged schematic view of a portion D of FIG. 5;
FIG. 7 is an enlarged schematic view of a portion E of FIG. 5;
FIG. 8 is an enlarged schematic view of a portion F of FIG. 5;
FIG. 9 is an enlarged schematic view of the partial view G of FIG. 5;
FIG. 10 is a schematic structural diagram of a film pressing mechanism of an efficient feeding all-in-one machine according to an embodiment;
fig. 11 is a schematic partial sectional structural view of a film pressing mechanism of an efficient feeding all-in-one machine according to an embodiment.
In the figure: 1. a frame; 2. a feeding mechanism; 3. a slide rail; 4. a transverse plate; 5. a slide bar; 6. a support bar; 7. a lifting plate; 8. a screw rod; 9. a motor mounting plate; 10. a first motor; 11. a bottom frame; 12. a belt; 13. a film pressing mechanism; 14. a glass containing frame; 15. heavy glass; 16. a support table; 17. a supporting strip; 18. a second motor; 19. assembling a base; 20. a drive pulley; 21. a bearing seat; 22. a support shaft; 23. a driven pulley; 24. a mounting seat; 25. a second telescopic cylinder; 26. a stopper; 27. a connecting plate; 28. erecting a rod; 29. a first vacuum chuck; 30. assembling the block; 31. a third telescopic cylinder; 32. connecting blocks; 33. a connecting rod; 34. a second vacuum chuck; 35. a travel switch; 36. a proximity switch; 37. a guide rail; 38. a fixed seat; 39. a third motor; 40. a T-shaped guide slot; 41. a T-shaped guide block; 42. a threaded rod; 43. a connecting seat; 44. a cross beam; 45. a spring; 46. a circular plate; 47. a first telescopic cylinder; 48. a guide bar; 49. a gantry-shaped fixing frame; 50. a circular shaft; 51. a rubber roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention. The present invention is described in further detail below with reference to figures 1-11.
Examples
An efficient feeding all-in-one machine is shown in figure 1 and comprises a frame 1, wherein a feeding mechanism 2 and a film pressing mechanism 13 matched with the feeding mechanism 2 are arranged on the frame 1;
as shown in fig. 1-3 and 5-6, the feeding mechanism 2 includes two slide rails 3, a horizontal plate 4, a motor mounting plate 9, a first motor 10, a lead screw 8, a lifting plate 7, a slide bar 5, a bottom frame 11, a plurality of vertical rods 28, a plurality of first vacuum chucks 29, a second motor 18, a driving pulley 20, a supporting shaft 22, a driven pulley 23 and a belt 12, the two slide rails 3 are horizontally and fixedly mounted on the top of the frame 1, the two slide rails 3 are arranged in parallel, the horizontal plate 4 is slidably mounted on the two slide rails 3 through a slider, the motor mounting plate 9 is fixedly mounted on the upper portion of the horizontal plate 4 through a supporting rod 6, the motor mounting plate 9 is arranged in parallel to the horizontal plate 4, the first motor 10 is fixedly mounted on the upper portion of the motor mounting plate 9, the lead screw 8 is vertically and fixedly mounted between the horizontal plate 4 and the motor mounting plate 9 through a rolling bearing, the upper end of the screw rod 8 is fixedly connected with the output shaft of the first motor 10, the lifting plate 7 is horizontally screwed on the screw rod 8 through a screw nut, the slide rod 5 is movably and vertically installed on the transverse plate 4, the upper end of the slide rod 5 is fixedly connected with the bottom of the lifting plate 7, the bottom frame 11 is arranged below the two slide rails 3, the bottom frame 11 is fixedly and horizontally installed at the bottom end part of the slide rod 5, the upright rods 28 are fixedly and slightly vertically installed at the bottom of the bottom frame 11 through a connecting plate 27, the first vacuum chucks 29 are respectively and fixedly installed at the bottom end parts of the upright rods 28, the second motor 18 is fixedly installed on the frame 1 through a mounting seat 19, the driving belt pulley 20 is fixedly installed at the output shaft end part of the second motor 18, the support shaft 22 is fixedly installed on the frame 1 through a bearing seat 21, the driven pulley 23 is fixedly sleeved on the support shaft 22, the belt 12 is sleeved between the driven pulley 23 and the driving pulley 20, and the upper portion of the belt 12 is fixedly connected with the bottom of the transverse plate 4.
According to the technical scheme, the designed feeding mechanism 2 comprises two slide rails 3, a transverse plate 4, a motor mounting plate 9, a first motor 10, a screw rod 8, a lifting plate 7, a slide rod 5, a bottom frame 11, a plurality of vertical rods 28, a plurality of first vacuum chucks 29, a second motor 18, a driving belt pulley 20, a supporting shaft 22, a driven belt pulley 23 and a belt 12, wherein the heavy glass 15 contained in a glass containing frame 14 can be sucked by the plurality of first vacuum chucks 29, the first motor 10 drives the screw rod 8 to rotate to drive the lifting plate 7 to lift, the lifting plate 7 drives the bottom frame 11 to lift through the slide rod 5, the purpose of driving the plurality of first vacuum chucks 29 to lift is further realized, the purpose of taking out the heavy glass from the glass containing frame instead of manual work is finally realized, and under the cooperation of the second motor 18, the two slide rails 3, the driving belt pulley 20, the supporting shaft 22, the driven belt pulley 23 and the belt 12, the upper portion that can realize transferring the heavy glass that a plurality of first vacuum chuck 29 were inhaled to a supporting bench 16 is the feed of film pressing mechanism 13 to make this all-in-one, can replace the manual work to hold the purpose that takes out heavy glass for the feed of film pressing mechanism 13 from glass, and then effectively reduce operating personnel's working strength and effectively improve work efficiency.
Preferably, as shown in fig. 1 and 10-11, the film pressing mechanism 13 includes a guide rail 37, two fixing seats 38, a T-shaped guide block 41, a threaded rod 42, a third motor 39, a connecting seat 43, a cross beam 44, two guide rods 48, a gantry-shaped fixing frame 49, a circular shaft 50, a rubber roller 51, a first telescopic cylinder 47 and a support table 16, the guide rail 37 is fixedly installed on the frame 1, the guide rail 37 is arranged perpendicular to the slide rail 3, a T-shaped guide groove 40 is formed inside the guide rail 37, the two fixing seats 38 are respectively and fixedly installed at two end portions of the guide rail 37, the T-shaped guide block 41 is slidably installed inside the T-shaped guide groove 40, the threaded rod 42 is screwed at a central position of the T-shaped guide block 41, the threaded rod 42 is respectively and fixedly installed between the two fixing seats 38 through a rolling bearing, the third motor 39 is fixedly installed on an outer side surface of one of the fixing seats 38, and the output shaft of the third motor 39 is fixedly connected with one end of the threaded rod 42, the connecting seat 43 is arranged outside the T-shaped guide groove 40, the connecting seat 43 is fixedly connected with one end of the T-shaped guide block 41, the beam 44 is horizontally and fixedly installed on a side surface of the connecting seat 43 facing away from the T-shaped guide block 41, the beam 44 is parallel to the slide rail 3, the two guide rods 48 are movably and vertically installed on the beam 44, the gantry-shaped fixing frame 49 is fixedly installed at the bottom end portions of the two guide rods 48, the circular shaft 50 is fixedly installed between two side walls of the gantry-shaped fixing frame 49 through a rolling bearing, the rubber roller 51 is fixedly sleeved on the circular shaft 50, the rubber roller 51 is parallel to the beam 44, the first telescopic cylinder 47 is fixedly installed at the upper portion of the beam 44, and the telescopic rod of the first telescopic cylinder 47 is fixedly connected with the top wall of the gantry-shaped fixed frame 49, and the support table 16 is arranged right below the rubber roller 51.
According to the above technical scheme, the film pressing mechanism 13 of design is by guide rail 37, two fixing bases 38, T type guide block 41, threaded rod 42, third motor 39, connecting seat 43, crossbeam 44, two guide bars 48, portal shape mount 49, round axle 50, rubber roller 51, first telescopic cylinder 47 and brace table 16 constitute, usable first telescopic cylinder 47 promotes rubber roller 51 and compresses tightly the good protection film of heavy type glass upper surface, then utilize third motor 39 drive threaded rod 42 to drive rubber roller 51 and move along heavy type glass upper surface steadily, thereby realize utilizing film pressing mechanism 13 to replace the purpose of artifical film pressing, not only make the pad pasting efficiency higher, and make the effect of pad pasting also relatively good, also can avoid there being the phenomenon of bubble.
Preferably, as shown in fig. 1 and 4, the upper portion of the supporting table 16 is further fixedly mounted with three supporting bars 17 arranged at equal intervals, the end portion of one end of the supporting table 16 is further fixedly mounted with a second telescopic cylinder 25 through a mounting seat 24, the second telescopic cylinder 25 is horizontally arranged, and a stop block 26 is further fixedly mounted on a telescopic rod of the second telescopic cylinder 25.
According to above-mentioned technical scheme, the support bar 17 that three equidistance were arranged is favorable to heavy glass to place stably on the upper portion of a supporting bench 16, and the flexible cylinder 25 of second is used for driving dog 26 motion and carries out the arrangement alignment operation to the heavy glass of placing on a supporting bench 16 upper portion to guarantee that rubber roller 51 can press the protection film that heavy glass 15 upper surface was laid completely, and then guarantee that the protection film can be pasted neatly.
Preferably, as shown in fig. 5 to 7, a third telescopic cylinder 31 vertically arranged is further fixedly mounted on the bottom frame 11 through an assembling block 30, a connecting block 32 is fixedly mounted at an end of a telescopic rod of the third telescopic cylinder 31, a second vacuum chuck 34 is fixedly mounted at the bottom of the connecting block 32 through a connecting rod 33, and the bottom of the second vacuum chuck 34 is flush with the bottoms of the first vacuum chucks 29.
According to the technical scheme, the third telescopic cylinder 31 is used for driving the second vacuum chuck 34 to move downwards, when the feeding mechanism 2 places the heavy glass 15 on the upper portion of the support platform 16, the third telescopic cylinder 31 drives the second vacuum chuck 34 to move downwards, so that the first vacuum chucks 29 can be separated from the heavy glass 15, and the purpose of stably placing the heavy glass 15 on the upper portion of the support platform 16 is achieved.
Preferably, as shown in fig. 5 and 8, a travel switch 35 is further fixedly mounted at the bottom of the bottom frame 11, and the travel switch 35 is electrically connected to the first motor 10 through a wire.
According to the technical scheme, the travel switch 35 is used for controlling the operation of the first motor 10, so that the first motor 10 can be ensured to stop operating when the plurality of first vacuum suction cups 29 are in full contact with the upper surface of the heavy glass 15, and the phenomenon that the plurality of first vacuum suction cups 29 are excessively in contact with the upper surface of the heavy glass 15 to cause damage or breakage of the heavy glass 15 can be avoided.
Preferably, as shown in fig. 5 and 9, a proximity switch 36 is further fixedly mounted on the upper portion of the support platform 16, and the proximity switch 36 is electrically connected to the second motor 18 through a wire.
According to the technical scheme, the proximity switch 36 is used for detecting whether the heavy glass 15 is placed in place, when the heavy glass 15 is detected to be horizontally placed in place, the second motor 18 stops running, meanwhile, the first motor 10 drives the first vacuum suction cups 29 to drive the heavy glass 15 to move towards the supporting table 16, and when the heavy glass 15 is detected to be vertically placed in place, the third telescopic air cylinder 31 drives the second vacuum suction cups 34 to move downwards, so that the first vacuum suction cups 29 can be separated from the heavy glass 15, and the purpose of stably placing the heavy glass 15 on the upper portion of the supporting table 16 is achieved.
Preferably, as shown in fig. 10, a circular plate 46 is fixedly mounted on the upper end of each of the two guide rods 48, and a spring 45 is sleeved on the outside of each of the two guide rods 48, wherein the spring 45 abuts between the bottom of the circular plate 46 and the upper portion of the cross beam 44.
According to the technical scheme, the circular plate 46 is matched with the spring 45, so that the rubber roller 51 is relatively relaxed when in contact with the upper surface of the heavy glass 15, the rubber roller 51 can be prevented from deforming due to long-term contact with the upper surface of the heavy glass 15, bubbles are prevented from being generated between the adhered protective film and the upper surface of the heavy glass 15 due to the fact that the roller surface of the rubber roller 51 is not flat, and the film adhering quality is further guaranteed.
Preferably, the first motor 10, the second motor 18 and the third motor 39 are all speed reduction motors.
According to the technical scheme, the first motor 10, the second motor 18 and the third motor 39 are set as speed reduction motors, so that the situation that the stable service performance of the all-in-one machine is influenced due to the fact that the rotating speeds of the first motor 10, the second motor 18 and the third motor 39 are too fast is prevented.
Preferably, as shown in fig. 1, the bottom of the frame 1 has four vertically arranged legs, the four legs are symmetrically arranged, and the bottom ends of the four legs are all fixedly sleeved with rubber sheaths.
According to the technical scheme, the four supporting legs and the rubber sheath are matched to enable the all-in-one machine to be stable when placed and not prone to sideslip.
The invention also provides a use method of the efficient feeding all-in-one machine, which comprises the following steps:
firstly, placing a glass containing frame 14 containing heavy glass 15 under a plurality of first vacuum chucks 29, then starting the integrated machine, driving a screw rod 8 to rotate by a first motor 10 to drive a lifting plate 7 to descend, driving a bottom frame 11 to descend by the lifting plate 7 through a sliding rod 5, when the first vacuum chucks 29 are in contact with the upper surface of the heavy glass 15 and a travel switch 35 is in contact with the upper surface of the heavy glass 15, changing the steering direction of the first motor 10 and driving the heavy glass 15 to ascend, then starting a second motor 18 to drive the heavy glass 15 to move towards a support table 16, when a proximity switch 36 detects that the heavy glass 15 is horizontally placed in place, stopping the second motor 18, driving the first vacuum chucks 29 to drive the heavy glass 15 to move downwards towards the support table 16, and when the proximity switch 36 detects that the heavy glass 15 is vertically placed in place, the third telescopic cylinder 31 drives the second vacuum suction cups 34 to move downwards, so that the plurality of first vacuum suction cups 29 are separated from the heavy glass 15, thereby stably placing the heavy glass 15 on the upper part of the support table 16, and then the first motor 10 drives the bottom frame 11 to return;
and step two, at the moment, manually paving the protective film on the upper surface of the heavy glass 15, then starting the all-in-one machine, driving the threaded rod 42 to drive the rubber roller 15 to move towards the support table 16 by the third motor 39, moving to the edge of one end of the heavy glass 15, stopping the operation of the third motor 39, driving the rubber roller 51 to be contacted with the upper surface of the heavy glass 15 by the first telescopic cylinder 47, pressing the protective film between the upper surface of the heavy glass 15 and the rubber roller 51, driving the threaded rod 42 to drive the rubber roller 5 to continue moving by the third motor 39, pressing the protective film on the upper surface of the heavy glass 15 by the rubber roller 5, manually taking the heavy glass 15 with the protective film away from the upper part of the support table 16, and starting the film pasting work of the next heavy glass 15.
According to the technical scheme, the use method of the efficient feeding all-in-one machine provided by the invention is simple in steps, scientific, reasonable, safe and reliable, can effectively reduce the difficulty in taking out heavy glass, and can also effectively improve the film pasting effect and the film pasting efficiency.
The working principle is as follows: the high-efficiency feeding all-in-one machine is characterized in that when the high-efficiency feeding all-in-one machine works, a glass containing frame 14 containing heavy glass 15 is placed under a plurality of first vacuum suckers 29, then the all-in-one machine is started, a first motor 10 drives a screw rod 8 to rotate to drive a lifting plate 7 to descend, the lifting plate 7 drives a bottom frame 11 to descend through a slide rod 5, when the first vacuum suckers 29 are in contact with the upper surface of the heavy glass 15 and a travel switch 35 is in contact with the upper surface of the heavy glass 15, the first motor 10 changes the steering direction and drives the heavy glass 15 to ascend, then a second motor 18 is started to drive the heavy glass 15 to move towards a support table 16, when a proximity switch 36 detects that the heavy glass 15 is horizontally placed in place, the second motor 18 stops running, meanwhile, the first motor 10 drives the first vacuum suckers 29 to drive the heavy glass 15 to move downwards towards the support table 16, and when the proximity switch 36 detects that the heavy glass 15 is vertically placed in place, the third telescopic cylinder 31 drives the second vacuum cups 34 to move downwards, so that the plurality of first vacuum cups 29 are separated from the heavy glass 15, thereby stably placing the heavy glass 15 on the upper portion of the support table 16, then the first motor 10 drives the bottom frame 11 to return, at this time, the protective film is manually spread on the upper surface of the heavy glass 15, then the integrated machine is started again, the third motor 39 drives the threaded rod 42 to drive the rubber roller 5 to move towards the supporting platform 16 and move to the edge of one end of the heavy glass 15, then the third motor 39 is stopped, the first telescopic cylinder 47 drives the rubber roller 51 to contact with the upper surface of the heavy glass 15, at which time the protective film is pressed between the upper surface of the heavy glass 15 and the rubber roller 51, then the third motor 39 drives the threaded rod 42 to drive the rubber roller 5 to move continuously, the rubber roller 5 can press the protective film on the upper surface of the heavy glass 15, and then the film pasting work of the next heavy glass 15 is started.
The parts not involved in the present invention are the same as or can be implemented by the prior art. The present embodiment is only for explaining the present invention, and it is not limited to the present invention, and those skilled in the art can make modifications of the present embodiment without inventive contribution as needed after reading the present specification, but all of them are protected by patent law within the scope of the claims of the present invention.

Claims (5)

1. An efficient feeding all-in-one machine comprises a machine frame (1), and is characterized in that: a feeding mechanism (2) and a film pressing mechanism (13) matched with the feeding mechanism (2) are arranged on the frame (1);
the feeding mechanism (2) comprises two sliding rails (3), a transverse plate (4), a motor mounting plate (9), a first motor (10), a screw rod (8), a lifting plate (7), a sliding rod (5), a bottom frame (11), a plurality of vertical rods (28), a plurality of first vacuum suction cups (29), a second motor (18), a driving belt pulley (20), a supporting shaft (22), a driven belt pulley (23) and a belt (12), wherein the two sliding rails (3) are horizontally and fixedly arranged at the top of the rack (1), the two sliding rails (3) are arranged in parallel, the transverse plate (4) is arranged on the two sliding rails (3) in a sliding manner through a sliding block, the motor mounting plate (9) is fixedly arranged on the upper portion of the transverse plate (4) through a supporting rod (6), the motor mounting plate (9) is arranged in parallel to the transverse plate (4), the first motor (10) is fixedly arranged on the upper portion of the motor mounting plate (9), the lead screw (8) is vertically and fixedly installed between the transverse plate (4) and the motor mounting plate (9) through a rolling bearing, the upper end of the lead screw (8) is fixedly connected with an output shaft of the first motor (10), the lifting plate (7) is horizontally screwed on the lead screw (8) through a lead screw nut, the sliding rod (5) is movably and vertically installed on the transverse plate (4), the upper end of the sliding rod (5) is fixedly connected with the bottom of the lifting plate (7), the bottom frame (11) is arranged below the two sliding rails (3), the bottom frame (11) is fixedly and horizontally installed at the bottom end part of the sliding rod (5), the upright rods (28) are fixedly and vertically installed at the bottom of the bottom frame (11) through a connecting plate (27), and the first vacuum suckers (29) are respectively and fixedly installed at the bottom end parts of the upright rods (28), the second motor (18) is fixedly mounted on the rack (1) through an assembling seat (19), the driving belt pulley (20) is fixedly mounted at the end part of an output shaft of the second motor (18), the supporting shaft (22) is fixedly mounted on the rack (1) through a bearing seat (21), the driven belt pulley (23) is fixedly sleeved on the supporting shaft (22), the belt (12) is sleeved between the driven belt pulley (23) and the driving belt pulley (20), and the upper part of the belt (12) is fixedly connected with the bottom of the transverse plate (4);
a vertically arranged third telescopic cylinder (31) is fixedly mounted on the bottom frame (11) through an assembling block (30), a connecting block (32) is fixedly mounted at the end part of a telescopic rod of the third telescopic cylinder (31), a second vacuum sucker (34) is fixedly mounted at the bottom of the connecting block (32) through a connecting rod (33), and the bottom of the second vacuum sucker (34) is flush with the bottoms of the first vacuum suckers (29);
a travel switch (35) is further fixedly mounted at the bottom of the bottom frame (11), and the travel switch (35) is electrically connected with the first motor (10) through a lead;
the film pressing mechanism (13) comprises a guide rail (37), two fixing seats (38), a T-shaped guide block (41), a threaded rod (42), a third motor (39), a connecting seat (43), a cross beam (44), two guide rods (48), a gantry-shaped fixing frame (49), a round shaft (50), a rubber roller (51), a first telescopic cylinder (47) and a supporting table (16), wherein the guide rail (37) is fixedly installed on the rack (1), the guide rail (37) is perpendicular to the sliding rail (3), the T-shaped guide groove (40) is formed in the guide rail (37), the two fixing seats (38) are fixedly installed at the end parts of the two ends of the guide rail (37) respectively, the T-shaped guide block (41) is installed in the T-shaped guide groove (40) in a sliding manner, the threaded rod (42) is screwed at the central position of the T-shaped guide block (41), the threaded rod (42) is fixedly arranged between the two fixed seats (38) through rolling bearings respectively, the third motor (39) is fixedly arranged on the outer side surface of one of the fixed seats (38), the output shaft of the third motor (39) is fixedly connected with one end of the threaded rod (42), the connecting seat (43) is arranged outside the T-shaped guide groove (40), the connecting seat (43) is fixedly connected with one end of the T-shaped guide block (41), the cross beam (44) is horizontally and fixedly arranged on one side surface of the connecting seat (43) back to the T-shaped guide block (41), the cross beam (44) is arranged in parallel with the slide rail (3), the two guide rods (48) are movably and vertically arranged on the cross beam (44), and the gantry-shaped fixing frame (49) is fixedly arranged at the bottom end parts of the two guide rods (48), the round shaft (50) is fixedly arranged between two side walls of the gantry-shaped fixing frame (49) through a rolling bearing, the rubber roller (51) is fixedly sleeved on the round shaft (50), the rubber roller (51) is arranged in parallel to the cross beam (44), the first telescopic cylinder (47) is fixedly arranged at the upper part of the cross beam (44), a telescopic rod of the first telescopic cylinder (47) is fixedly connected with the top wall of the gantry-shaped fixing frame (49), and the supporting table (16) is arranged right below the rubber roller (51);
a proximity switch (36) is fixedly mounted on the upper portion of the support table (16), and the proximity switch (36) is electrically connected with the second motor (18) through a lead;
the upper portion of propping up supporting bench (16) is fixed mounting still has support bar (17) that three equidistance was arranged, just the one end tip of propping up supporting bench (16) still has the flexible cylinder of second (25) through mount pad (24) fixed mounting, the flexible cylinder of second (25) level sets up, just the telescopic link of the flexible cylinder of second (25) is fixed mounting still has dog (26).
2. An efficient feeding all-in-one machine as claimed in claim 1, wherein: the upper end parts of the two guide rods (48) are fixedly provided with circular plates (46), springs (45) are sleeved outside the two guide rods (48), and the springs (45) are abutted between the bottoms of the circular plates (46) and the upper parts of the cross beams (44).
3. An efficient feeding all-in-one machine as claimed in claim 1, wherein: the first motor (10), the second motor (18) and the third motor (39) are all speed reducing motors.
4. An efficient feeding all-in-one machine as claimed in claim 1, wherein: the bottom of the rack (1) is provided with four vertically arranged support legs, the four support legs are symmetrically arranged, and rubber sheaths are fixedly sleeved at the bottom ends of the four support legs.
5. A use method of the high-efficiency feeding all-in-one machine as claimed in any one of claims 1-4, is characterized in that: the method comprises the following steps:
step one, a glass containing frame (14) containing heavy glass (15) is placed under a plurality of first vacuum chucks (29), then the all-in-one machine is started, a first motor (10) drives a screw rod (8) to rotate and drive a lifting plate (7) to descend, the lifting plate (7) drives a bottom frame (11) to descend through a sliding rod (5), when the first vacuum chucks (29) are in contact with the upper surface of the heavy glass (15), and a travel switch (35) is in contact with the upper surface of the heavy glass (15), the first motor (10) changes the steering direction and drives the heavy glass (15) to ascend, then a second motor (18) is started to drive the heavy glass (15) to move towards a supporting table (16), when a proximity switch (36) detects that the heavy glass (15) is horizontally placed in place, the second motor (18) stops running, and meanwhile the first motor (10) drives the first vacuum chucks (29) to drive the heavy glass (15) to move downwards towards the supporting table (16) When the proximity switch (36) detects that the heavy glass (15) is vertically placed in place, the third telescopic cylinder (31) drives the second vacuum chuck (34) to move downwards, so that the plurality of first vacuum chucks (29) are separated from the heavy glass (15), the heavy glass (15) is stably placed on the upper portion of the support platform (16), and then the first motor (10) drives the bottom frame (11) to return;
secondly, manually paving the protective film on the upper surface of the heavy glass (15), then starting the all-in-one machine, driving a threaded rod (42) by a third motor (39) to drive the rubber roller (15) to move towards the supporting table (16) to the edge of one end of the heavy glass (15), then the third motor (39) stops running, the first telescopic air cylinder (47) drives the rubber roller (51) to contact with the upper surface of the heavy glass (15), and at the moment, the protective film is pressed between the upper surface of the heavy glass (15) and the rubber roller (51), then a third motor (39) drives a threaded rod (42) to drive a rubber roller (51) to move continuously, the rubber roller (51) can press a protective film on the upper surface of the heavy glass (15), then the heavy glass (15) pasted with the protective film is manually taken away from the upper part of the support table (16), and the film pasting work of the next heavy glass (15) can be started.
CN202010261198.4A 2020-04-03 2020-04-03 Efficient feeding all-in-one machine and using method thereof Active CN111361143B (en)

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