CN213026124U - LED display module and LED display screen - Google Patents

Abstract

The application discloses LED display module assembly, LED display screen. The LED display module comprises a PCB board; the LED display device comprises a PCB, a plurality of groups of LED chips and a plurality of control circuits, wherein the plurality of groups of LED chips are positioned on the first surface of the PCB and are electrically connected with the PCB; the isolation gate is positioned on the first surface of the PCB, and each pixel point is separated by the isolation gate; the packaging layer is positioned on the first surface of the PCB and covers each LED; and the panel is positioned on the surface of the packaging layer. The LED display module separates each pixel point by adopting an isolation grid structure, so that the problem of crosstalk between adjacent pixel points is solved; the surface of the packaging layer is subjected to planarization treatment, and the panel is arranged on the surface of the LED module, so that the consistency of the surface appearance of the LED module is increased, and the display effect is improved.

Description

LED display module and LED display screen

Technical Field

The utility model relates to a semiconductor package field, more specifically relates to a LED display module assembly, LED display screen.

Background

In recent years, LED (Light-Emitting Diode) displays are moving toward high resolution, which makes the number of pixels per unit area increasing. The conventional smd (surface Mounted devices) LED device adopts a patch method to assemble an LED display screen, so that the current requirement of high resolution display cannot be met. Specifically, as the devices are smaller, the packaging difficulty of a single chip device is increased, and the corresponding cost is increased; and as the number of patches increases in geometric order of magnitude, the lower the assembly efficiency; when the distance between the LEDs is smaller, particularly when the point distance is less than 800um, the difficulty of the surface mounting process is higher and higher, and the cost of the surface mounting is higher and higher; after the small-spacing SMD device patches are formed into a module, the edge of the module is very easily damaged by extrusion and friction in the installation and transportation processes, so that the maintenance cost of the small-spacing LED screen is sharply increased.

Therefore, for the LED display screen with fine pitch (P0.8 or less), the development trend is cob (chip On board) integrated package. On one hand, the COB LED display module can be used as an independent display unit and applied to mobile phones, vehicle-mounted display and wearable display equipment; on the other hand, the large LED screen can be obtained by splicing the COB LED display modules, such as an LED television.

The development of the conventional COB LED product still has a plurality of problems so far, so that the conventional COB LED product cannot be popularized and used in a large range. Specifically, the uniformity of the surface of the COB LED product is not good due to the existence of the patchwork and mosaic phenomena. Because COB LED display module is single lamp pearl, the lamp pearl of unifying more relatively, the product size increases a lot, and the simple adoption mould pressing is moulded plastics, along with the change of mould surface appearance and the fluctuation of glue prescription, can't guarantee to mould plastics completely the colour on back lamp plate surface unanimously, after assembling into the display screen, the nonconformity of surface colour can be enlargied, appears similar "mosaic" phenomenon, influences the display effect. Moreover, due to the fact that the thickness of the PCB fluctuates by +/-10%, the tolerance of different injection molds is added, and after injection molding, the thickness tolerance of the lamp panel can be accumulated and amplified, so that the height unevenness of the lamp panel is prominent, the abutted seams exist, and the display effect is influenced.

In addition, when the pixel pitch is smaller than 800um (micro pitch), the front mounted chip cannot meet the requirement, and a flip chip is required. Meanwhile, as the distance between the chips of the adjacent pixels is short, when the display is carried out, the luminous light rays of the LEDs can influence each other, the light crosstalk phenomenon is obvious, the definition of a screen is poor, and the display effect is greatly influenced.

SUMMERY OF THE UTILITY MODEL

In view of this, the utility model provides a LED display module assembly, LED display screen to improve the display effect of LED display module assembly and LED display screen.

According to the utility model discloses an aspect provides a LED display module assembly, include: a PCB board; the LED display device comprises a PCB, a plurality of groups of LED chips and a plurality of control circuits, wherein the plurality of groups of LED chips are positioned on the first surface of the PCB and are electrically connected with the PCB, and each group of LED chips form a pixel point; the isolation gate is positioned on the first surface of the PCB, and each pixel point is separated by the isolation gate; the packaging layer is positioned on the first surface of the PCB and covers each LED chip; and the panel is positioned on the surface of the packaging layer.

Preferably, the isolation gate is a plastic isolation gate.

Preferably, the isolation gate is of an integral structure or a split structure.

Preferably, the isolation gate comprises a plurality of grids arranged in an array, and each grid isolates adjacent pixel points.

Preferably, the height of the isolation grid from the first surface of the PCB is greater than the height of each LED chip from the first surface of the PCB.

Preferably, the height of the isolation gate from the first surface of the PCB board is not greater than the thickness of the encapsulation layer.

Preferably, the height of the isolation gate is 0.1 to 0.5 mm.

Preferably, the grid width of the isolation gate is not less than 0.1 mm.

Preferably, the color of the isolation gate includes black.

Preferably, the LED lamp further comprises a control chip located on the second surface of the PCB or located in the PCB, and electrically connected with each LED chip through the PCB, wherein the second surface of the PCB is opposite to the first surface.

Preferably, the panel is a translucent matte panel or a glass panel or a flexible plastic panel.

Preferably, the panel comprises: the substrate is positioned on the packaging layer; and the coating layer is coated or evaporated on the substrate.

Preferably, the coating layer is a coating layer doped with dye.

Preferably, the coating layer is a coating layer doped with a scattering agent.

Preferably, the coating layer is subjected to atomization or antireflection treatment.

Preferably, the substrate is a glass substrate.

Preferably, the substrate is a plastic substrate.

Preferably, the substrate is a translucent matte substrate.

Preferably, still include the lamp plate interface, be located the second surface of PCB board.

Preferably, the pixel point comprises 1, 2 or 3 of the LED chips.

Preferably, the color of the LED chip in the pixel point includes one, two, or three combinations of red, green, and blue.

Preferably, the surface of the packaging layer close to the panel is a polished surface.

According to the utility model discloses a further aspect provides a LED display screen, include as above LED display module assembly.

According to the utility model provides a pair of LED display module separates each pixel through adopting the isolated gate structure to alleviate the crosstalk problem between the adjacent pixel.

Furthermore, the isolation gate is of an integrated structure, so that the process is simple and easy to realize, the manufacturing difficulty of the LED display module is reduced, and the production efficiency is improved.

According to the utility model provides a pair of LED display module assembly carries out planarization through the surface with the encapsulated layer to set up the panel on the encapsulated layer surface, guarantee LED display module assembly's roughness and the advantage of no colour difference, thereby reduced LED display module assembly's thickness difference, increased LED module surface morphology uniformity, finally realize LED display module assembly's seamless assembling, guarantee LED display module assembly, LED display screen's superior in surface's uniformity.

In addition, the contrast ratio of the LED display module and the LED display screen can be improved by arranging the isolation gate, performing planarization treatment on the surface of the packaging layer and arranging the panel.

Drawings

To more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings of the embodiments will be briefly introduced below, and it is apparent that the drawings in the following description only relate to some embodiments of the present disclosure and do not limit the present disclosure.

Fig. 1a shows a schematic structural diagram of an LED display module according to a first embodiment of the present invention.

Fig. 1b shows a schematic structural diagram of an LED display module according to a second embodiment of the present invention.

Fig. 2a to 2h show sectional views of a manufacturing method for forming an LED display module according to a first embodiment of the present invention at various stages.

Detailed Description

The invention will be described in more detail below with reference to the accompanying drawings. Like elements in the various figures are denoted by like reference numerals. For purposes of clarity, the various features in the drawings are not necessarily drawn to scale. Moreover, certain well-known elements may not be shown in the figures.

Numerous specific details of the invention, such as structure, materials, dimensions, processing techniques and techniques of components, are set forth in the following description in order to provide a more thorough understanding of the invention. However, as will be understood by those skilled in the art, the present invention may be practiced without these specific details.

It will be understood that when a layer, region or layer is referred to as being "on" or "over" another layer, region or layer in describing the structure of the component, it can be directly on the other layer, region or layer or intervening layers or regions may also be present. Also, if the component is turned over, one layer or region may be "under" or "beneath" another layer or region.

Fig. 1a shows a schematic structural diagram of an LED display module according to a first embodiment of the present invention.

As shown in fig. 1a, the structure of the LED display module according to the first embodiment of the present invention includes: PCB 110, multiple sets of LED chips 120, isolation grid 130, packaging layer 140, panel 150, and control chip 160. The PCB 110 has a first surface and a second surface opposite to each other. The plurality of sets of LED chips 120 are positioned on the first surface of the PCB board 110 and electrically connected to the PCB board 110. The isolation barrier 130 is located on the first surface of the PCB 110, each group of LED chips 120 is separated by the isolation barrier 130, wherein each group of LED chips 120 constitutes a pixel point, each pixel point includes 1, 2 or 3 LED chips, and the color of the LED chip in each pixel point (each group of LED chips 120) includes one, two or three combinations of red, green and blue. The encapsulation layer 140 is located on the first surface of the PCB board 110 and covers the isolation gate 130 and each of the plurality of sets of LED chips 120. The panel 150 is located on the surface of the encapsulation layer 140. The control chip 160 is electrically connected to each of the plurality of sets of LED chips 120 through the PCB board 110. In the present embodiment, the control chip 160 is located on the second surface of the PCB 110. In some other embodiments, the control chip 160 may also be located in the PCB board 110, as shown in fig. 1 b. The LED display module further includes a lamp panel interface 111 located on the second surface of the PCB 110.

In the present embodiment, the isolation grid 130 includes a plurality of grids arranged in an array, each grid surrounding a corresponding group of LED chips 120 to isolate adjacent pixel points. The height of the isolation barrier 130 from the first surface of the PCB board 110 is greater than the height of each LED chip of each group of LED chips 120 from the first surface of the PCB board 110. The height of the isolation gate 130 from the first surface of the PCB 110 is not greater than the thickness of the encapsulation layer 140. The isolation barrier 130 is made of plastic and is formed by injection molding, and the isolation barrier 130 is of an integral structure or a split structure. In some embodiments, the height of the isolation gate 130 is 0.1 to 0.5mm, and the grid width d of the isolation gate 130 is not less than 0.1mm, which is minimum suitable for COB modules with P0.5 dot pitch. The color of the isolation gate 130 includes black or other color with high light absorption efficiency. However, the embodiments of the present invention are not limited thereto, and those skilled in the art may perform other settings on the size and color of the isolation barrier 130 as needed.

In the present embodiment, the surface of the encapsulation layer 140 close to the panel 150 is a polished surface.

In some embodiments, the panel 150 includes a substrate and a coating layer, the coating layer is formed on the substrate by coating or evaporation, the coating includes spraying, wherein the coating layer may be doped with a dye to change the color and transmittance of the coating layer, or doped with a scattering agent to change the optical characteristics of the coating layer, or atomized or anti-reflected to achieve a high contrast effect on the surface; the substrate material can be a glass substrate, a flexible plastic substrate, a semitransparent matte substrate and the like. In alternative embodiments, the panel 150 is not coated and is a translucent matte panel, a glass panel, a flexible plastic panel, or the like.

Fig. 1b shows a schematic view of an LED display module according to a second embodiment of the present invention. As shown in fig. 1b, the LED display module according to the second embodiment of the present invention comprises: PCB board 110, a plurality of LED chips 120, isolation gate 130, encapsulation layer 140, panel 150, and control chip 160. The second embodiment of the present invention is similar to the first embodiment in structure, and is not repeated herein, and is different from the first embodiment in that the height of the package layer 140 of the present embodiment is consistent with that of the isolation gate 130, and the control chip 160 is located in the PCB 110.

Fig. 2a to 2h show cross-sectional views of a manufacturing method for forming a package structure according to a first embodiment of the present invention at various stages.

The manufacturing method starts with a PCB 110, the PCB 110 having a functional area 10 and a non-functional area 20, as shown in fig. 2 a.

In this step, the control chip 160 is fixed to the functional region 10 corresponding to the second surface 101b of the PCB 110.

In the present embodiment, a plurality of pads 103 are correspondingly formed on the first surface 101a of the PCB 110 in the functional region 10, and a plurality of positioning holes 102 are correspondingly formed on the first surface 101a of the PCB 110 in the non-functional region 20. In some specific embodiments, the shape of the positioning hole comprises a polygon and/or a circle.

Further, a plurality of sets of LED chips 120 are fixed on the first surface 101a of the PCB board 110, and each LED chip of each set of LED chips 120 is electrically connected to the PCB board 110, as shown in fig. 2 b.

In this step, for example, a solder paste is printed on the plurality of pads 103, and then each of the plurality of sets of LED chips 120 is sequentially fixed on the corresponding pad 103.

In the present embodiment, the plurality of sets of LED chips 120 are arranged on the first surface of the PCB 110 in an array, wherein each set of LED chips 120 (each pixel point) includes three colors of red, green, and blue LED chips.

Further, the isolation barrier 130 is fixed on the first surface of the PCB 110, and each group of LED chips 120 is separated by the isolation barrier 130, as shown in fig. 2c, that is, adjacent pixel points are separated by the isolation barrier 130. The isolation gate 130 has a plurality of grids arranged in an array.

In this embodiment, the isolation gate 130 has a plurality of positioning pins 131, the shape, size, number and position of the positioning pins 131 correspond to the positioning holes of the PCB 110, the thickness of the peripheral edge of the isolation gate 130 is greater than or equal to the middle thickness for ensuring the strength of the isolation gate 130 and preventing deformation, and the height of the peripheral edge needs to be less than or equal to the height of the subsequently formed encapsulation layer 140. The positioning pins 131 and the peripheral edge 132 are located at positions corresponding to the non-functional area 20 of the PCB 110. The size and color design of the isolation gate 130 can be described with reference to fig. 1a, and are not described herein again.

In this step, for example, an adhesive (fixing glue) is first coated on the first surface of the PCB 110 and/or the barrier 130, and then the positioning pins 131 are used for positioning, so that the positioning pins 131 are inserted into the positioning holes 102 of the PCB 110, and the barrier 130 is fixed on the first surface of the PCB 110 by the adhesive. After the isolation barrier 130 is fixed on the first surface of the PCB 110, each group of LED chips 120 is located in a corresponding grid.

In some other embodiments, the isolation grid 130 is provided with a self-adhesive (fixing adhesive), and the isolation grid is fixed directly by the positioning pins 131 in this step and then bonded.

Further, an encapsulation layer 140 is formed on the first surface of the PCB board 110, and the encapsulation layer 140 covers each LED chip in each group of LED chips 120, as shown in fig. 2 d.

In this step, for example, the molding injection process is used to form the encapsulation layer 140, the material of the encapsulation layer 140 is, for example, a colloid, and the thickness of the surface of the encapsulation layer 140 after the complete injection molding cannot be guaranteed to be consistent with the change of the surface topography of the mold and the fluctuation of the glue formula, and is limited by the surface flatness of the PCB 110 itself, and the thickness of the PCB 110 has a thickness fluctuation of ± 10%, and after the molding injection process step, the thickness tolerance is cumulatively amplified, thereby causing the poor surface flatness of the encapsulation layer 140.

Further, the surface of the encapsulation layer 140 is planarized to make the thickness of the encapsulation layer 140 and the PCB 110 within a predetermined range, as shown in fig. 2 e.

In this step, for example, a grinding and polishing process is used to flatten the surface of the package layer 140, so as to eliminate the thickness inconsistency of the PCB 110 and the thickness inconsistency of the package layer 140, so that the sum of the thicknesses of the package layer 140 and the PCB 110 is within a predetermined range.

Further, a panel 150 is formed on the surface of the encapsulation layer 140, as shown in fig. 2 f.

In this step, for example, a transparent adhesive is first coated on the surface of the encapsulation layer 140, then the panel 150 is placed on the adhesive, and finally the adhesive is cured, so that the panel 150 is fixed on the surface of the encapsulation layer 140.

In this embodiment, the method of curing the adhesive includes: heat curing, UV curing, and room temperature curing. In some embodiments, the panel 150 includes a substrate and a coating layer, wherein the coating layer is formed on the substrate by coating or evaporation, the coating includes spraying, the coating layer may be doped with a dye to change the color and transmittance of the coating layer, or doped with a scattering agent to change the optical properties of the coating layer, or atomized or anti-reflected to achieve a high contrast effect on the surface; the substrate material can be a glass substrate, a flexible plastic substrate, a semitransparent matte substrate, or the like. Further, the panel 150 is not subjected to a plating process, and is a translucent matte panel, a glass panel, a flexible plastic panel, or the like.

Further, the edge of the LED display module is cut, as shown in fig. 2 g.

In this step, the non-functional area 20 of the LED display module is cut according to the size requirement, and the functional area 10 is reserved. The positioning pins 131, the positioning holes 102, and the peripheral edges of the isolation bars 130 are removed in this step, and the LED display module is cut and adjusted to a predetermined size.

Further, at least two LED display modules are spliced as required to form a display screen, as shown in fig. 2 h.

The manufacturing method of the LED display module according to the second embodiment of the present invention is similar to that of the first embodiment, and is not repeated here. Except that the encapsulation layer 140 is formed in the second embodiment to have the same height as the isolation gate 130, and the control chip 160 is located in the PCB 110.

According to the utility model provides a pair of LED display module separates each pixel through adopting the isolated gate structure to alleviate the crosstalk problem between the adjacent pixel.

Furthermore, the isolation gate is of an integrated structure, so that the process is simple and easy to realize, the manufacturing difficulty of the LED display module is reduced, and the production efficiency is improved.

According to the utility model provides a pair of LED display module assembly carries out planarization through the surface with the encapsulated layer to set up the panel on the encapsulated layer surface, guarantee LED display module assembly's roughness and the advantage of no colour difference, thereby reduced LED display module assembly's thickness difference, increased LED module surface morphology uniformity, and set up the panel on LED module surface, finally realize LED display module assembly's seamless assembling, guarantee LED display module assembly, LED display screen's superior surface's uniformity.

In addition, the contrast ratio of the LED display module and the LED display screen can be improved by arranging the isolation gate, performing planarization treatment on the surface of the packaging layer and arranging the panel.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

In accordance with the present invention, as set forth above, these embodiments do not set forth all of the details nor limit the invention to the specific embodiments described. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and its practical application, to thereby enable others skilled in the art to best utilize the invention and its various embodiments with various modifications as are suited to the particular use contemplated. The present invention is limited only by the claims and their full scope and equivalents.

Claims (21)

1. The utility model provides a LED display module assembly which characterized in that includes:

a PCB board;

the LED display device comprises a PCB, a plurality of groups of LED chips and a plurality of control circuits, wherein the plurality of groups of LED chips are positioned on the first surface of the PCB and are electrically connected with the PCB, and each group of LED chips form a pixel point;

the isolation gate is positioned on the first surface of the PCB, and each pixel point is separated by the isolation gate;

the packaging layer is positioned on the first surface of the PCB and covers each LED chip; and

and the panel is positioned on the surface of the packaging layer.

2. The LED display module of claim 1, wherein the barrier is a plastic barrier.

3. The LED display module of claim 1, wherein the barrier is an integral structure or a split structure.

4. The LED display module of claim 1, wherein the isolation grid comprises a plurality of grids arranged in an array, each grid isolating adjacent pixel points.

5. The LED display module of claim 1, wherein the height of the isolation grid from the first surface of the PCB board is greater than the height of each of the LED chips from the first surface of the PCB board.

6. The LED display module of claim 1, wherein the height of the isolation grid from the first surface of the PCB board is no greater than the thickness of the encapsulation layer.

7. The LED display module of claim 1, wherein the height of the isolation grid is 0.1 to 0.5 mm.

8. The LED display module of claim 4, wherein the grid width of the isolation grid is not less than 0.1 mm.

9. The LED display module of claim 1, wherein the color of the barrier comprises black.

10. The LED display module of claim 1, further comprising a control chip disposed on the second surface of the PCB or in the PCB, electrically connected to each of the LED chips through the PCB,

wherein the second surface of the PCB board is opposite to the first surface.

11. The LED display module of claim 1, wherein the panel is a translucent matte panel or a glass panel or a flexible plastic panel.

12. The LED display module of claim 1, wherein the panel comprises:

the substrate is positioned on the packaging layer; and

and the coating layer is coated or evaporated on the substrate.

13. The LED display module of claim 12, wherein the coating is an atomized or anti-reflective coating.

14. The LED display module of claim 12, wherein the substrate is a glass substrate.

15. The LED display module of claim 12, wherein the substrate is a plastic substrate.

16. The LED display module of claim 12, wherein the substrate is a translucent matte substrate.

17. The LED display module of claim 1, further comprising a lamp panel interface located on the second surface of the PCB.

18. The LED display module of claim 1, wherein the pixel comprises 1, 2 or 3 LED chips.

19. The LED display module of claim 1, wherein the color of the LED chips in the pixel comprises one, two or three of red, green and blue.

20. The LED display module of claim 1, wherein the surface of the encapsulation layer adjacent to the faceplate is polished.

21. An LED display screen, characterized in that, comprises the LED display module set of any claim 1 to 20.

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