CN213003383U - Building climbing frame welding workstation - Google Patents
Building climbing frame welding workstation Download PDFInfo
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- CN213003383U CN213003383U CN202021349194.3U CN202021349194U CN213003383U CN 213003383 U CN213003383 U CN 213003383U CN 202021349194 U CN202021349194 U CN 202021349194U CN 213003383 U CN213003383 U CN 213003383U
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Abstract
The utility model discloses a building climbing frame weldment work station, climb frame welded platform and drive including welding robot, clear rifle ware, building the rotatory machine of shifting of frame welded platform, its characterized in that are climbed to the building: the building climbing frame welding platform is provided with a welding tool, and the welding tool comprises a cross beam limiting block, a longitudinal beam limiting block, a side pressure assembly, a pressing assembly and a corner plate positioning assembly. The utility model has the advantages that: only manual intervention is needed in the feeding and discharging processes, automatic welding is realized through a matched welding robot, the production efficiency of workpieces can be greatly improved, the welding quality is ensured, and the labor intensity and the labor cost are reduced; climb a welded platform through setting up two sets of buildings, can make welding robot weld on the platform, another platform then carries out the work piece and shifts out and the material loading operation, promotes the production efficiency of work piece.
Description
Technical Field
The utility model belongs to the technical field of the architectural equipment, specifically be a building climbing frame weldment work station.
Background
The climbing frame is also called a lifting frame, and can be classified into hydraulic, electric, manual and hand-pulling types according to its power source. The scaffold is a novel scaffold system developed in recent years and is mainly applied to high-rise shear wall type floors. It can climb up or down along the building.
The existing climbing frame mostly adopts a latticed frame and a bottom plate paved on the frame. The traditional climbing frame is mainly welded manually, on one hand, the manual welding efficiency is low, certain deviation exists in the positioning of the climbing frame in the manual welding process, the positioning process is complicated, and the physical consumption of workers is very large due to the front and back welding of workpieces; on the other hand, after manual welding is finished, the deformation of the weldment in the stress releasing process is large, the welding quality is seriously influenced, and the yield of the weldment is reduced.
Disclosure of Invention
The to-be-solved problem of the utility model is to provide a building creeper weldment work station, through designing measures such as frock carries out clamping, location and compresses tightly to each part in the creeper, realizes automatic weld under the synergism of welding robot and machine of shifting bit, and the manual work only needs the material loading and shifts out the creeper that the welding was accomplished, realizes creeper welded automation, has promoted creeper production efficiency, guarantees the uniformity of product, reduces intensity of labour.
In order to solve the technical problem, the utility model discloses a technical scheme is: the utility model provides a frame weldment work station is climbed to building, includes welding robot, clear rifle ware, building climb a welded platform and drive the rotatory machine of shifting of frame welded platform is climbed to building, its characterized in that: the building is climbed and is equipped with welding frock on the frame welded platform, welding frock is including setting up on the frame welded platform is climbed to the building be used for spacing building climb the crossbeam in the frame crossbeam, be used for spacing building climb the longeron stopper of frame longeron, be used for with the longeron compresses tightly on the crossbeam, will the crossbeam compresses tightly on the crossbeam stopper or will the longeron compresses tightly side pressure subassembly on the longeron stopper, be used for with bottom plate in the frame is climbed to the building compresses tightly the subassembly that pushes down on the frame of constituteing by crossbeam and longeron and is arranged in with the scute location of building in climbing the frame the scute locating component in the frame outside.
Furthermore, the angle plate positioning assembly comprises a connecting support connected with the building climbing frame welding platform, a positioning pin arranged on the connecting support, an angle plate limiting block and a positioning driving device for driving the positioning pin to enter the positioning hole of the angle plate.
Furthermore, a magnet used for attracting the angle plate on the connecting support is arranged on the connecting support.
Furthermore, a positioning right-angle plate used for positioning the corner of the bottom plate is arranged at the top of the connecting support.
Further, the building climbs a welding platform with be equipped with between the linking bridge and push away tight subassembly, it is in including setting up to push away tight subassembly the building climbs a slide rail on the welding platform, fix on the linking bridge and with slide rail matched with slider and setting are in the building climbs a welding platform and links to each other and flexible end supports and leans on the device that pushes away of linking bridge one side.
Further, be equipped with ejecting subassembly on building climbing frame welded platform, ejecting subassembly includes ejecting cylinder and with ejecting cylinder's flexible end continuous ejecting block.
Further, the side pressure assembly comprises a side pressure clamp connected with the building climbing frame welding platform.
Further, the pressing assembly comprises a pressing clamp connected with the building climbing frame welding platform.
Furthermore, a pressing rod and a matched pressing clamp are arranged in the middle of the building climbing frame welding platform.
Further, the building climbing frame welding platform and the positioner are arranged in two groups side by side, and the welding robot is located between the two groups of building climbing frame welding platforms.
The utility model has the advantages that: the automatic welding is realized through a matched welding robot only by manually intervening the processes of feeding and moving out of the welded climbing frame, so that the production efficiency of workpieces can be greatly improved, the welding quality is ensured, and the labor intensity and the labor cost are reduced; climb a welded platform through setting up two sets of buildings, can make welding robot weld the work piece on a platform, another platform then carries out the work piece and shifts out and the material loading operation, promotes the production efficiency who climbs the frame.
The present invention will be described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a front view of the welding station of the building climbing frame of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a schematic structural view of the welding tool and the building climbing frame welding platform of the present invention during welding;
FIG. 4 is a schematic view of the structure of FIG. 3 with the base plate and hold down bar removed;
FIG. 5 is a schematic view of the structure of the corner plate positioning assembly of the present invention;
FIG. 6 is a schematic view of the corner plate positioning assembly with a push assembly of the present invention;
FIG. 7 is another schematic view of the corner plate positioning assembly with a push assembly of the present invention.
In the drawings:
100 is a welding robot, 101 is a gun cleaner,
200 is a building climbing frame welding platform, 201 is a cross beam limiting block, 202 is a longitudinal beam limiting block, 203 is a connecting bracket, 204 is a positioning pin, 205 is an angle plate limiting block, 206 is a positioning driving device, 207 is a magnet, 208 is a positioning right-angle plate, 209 is a sliding rail, 210 is a sliding block, 211 is a pushing device, 212 is an ejection cylinder, 213 is an ejection block, 214 is a side pressing clamp, 215 is a downward pressing clamp, 216 is a pressing rod, 217 is a pressing clamp,
300 is a position changing machine which is provided with a positioning hole,
a represents a cross beam, B represents a longitudinal beam, C represents a bottom plate, and D represents a corner plate.
Detailed Description
Referring to fig. 1 and 2, the utility model provides a building climbing frame weldment work station, including welding robot 100, clear rifle ware 101, building climbing frame welded platform 200, drive building climbing frame welded platform 200 rotatory machine of shifting 300 and set up the welding frock on building climbing frame welded platform 200.
The two ends of the building climbing frame welding platform 200 are respectively connected with the driving end and the driven end of the positioner 300, and the welding platform can be precisely rotationally positioned by 360 degrees under the control of the speed reducer through the driving of a servo motor in the driving end of the positioner so as to weld the front side position and the back side position of the climbing frame.
In specific implementation, the building climbing frame welding platform 200 and the positioner 300 are arranged in two groups side by side, and the welding robot 100 is located between the two groups of building climbing frame welding platforms 200. Specifically, the welding tool is provided with two groups along the length direction of each welding platform. Welding robot 100 corresponds and is provided with 2, carries out welding operation to the frock of its both sides respectively. The gun cleaner 101 is provided with 1 and is located between the two welding robots 100. Such a design enables the welding robot 100 to climb the frame and move out and perform loading operation on the platform on the other side when welding the workpiece on the building frame-climbing welding platform 200 on one side of the welding robot, so as to ensure the production efficiency.
Referring to the attached drawings 2-4, the welding tool comprises a cross beam limiting block 201 arranged on a building climbing frame welding platform 200 and used for limiting a cross beam A in a building climbing frame, a longitudinal beam limiting block 202 used for limiting a longitudinal beam B in the building climbing frame, a side pressure assembly used for pressing the longitudinal beam B on the cross beam A and pressing the cross beam A on the cross beam limiting block 201 or pressing the longitudinal beam B on the longitudinal beam limiting block 202, a pressing-down assembly used for pressing a bottom plate C in the building climbing frame on a frame consisting of the cross beam A and the longitudinal beam B, and an angle plate positioning assembly used for positioning an angle plate D in the building climbing frame outside the frame.
Referring to fig. 2 and 5, the angle plate positioning assembly comprises an attachment bracket 203 connected to the welding platform 200 of the climbing frame, a positioning pin 204 disposed on the attachment bracket 203, an angle plate stopper 205, and a positioning driving device 206 for driving the positioning pin 204 into the positioning hole of the angle plate D. The positioning driving device 206 is a cylinder in this embodiment, and the positioning pin 204 is connected to the telescopic end of the cylinder.
The connecting bracket 203 is provided with a magnet 207 for attracting the corner plate D to the connecting bracket 203. The number of the angle plate limiting blocks 205 is three on the connecting bracket 203, and the angle plate limiting blocks are respectively used for limiting the bottom and two sides of the angle plate D. The magnets 207 are arranged to stably limit the angle plate D between the three angle plate limit blocks 205.
And a positioning right-angle plate 208 for positioning the corner of the bottom plate C is arranged at the top of the connecting bracket 203.
Referring to fig. 2, 6 and 7, a pushing assembly is arranged between the building climbing frame welding platform 200 and the connecting bracket 203, and the pushing assembly comprises a sliding rail 209 arranged on the building climbing frame welding platform 200, a sliding block 210 fixed on the connecting bracket 203 and matched with the sliding rail 209, and a pushing device 211 arranged on the side of the building climbing frame welding platform 200, wherein the telescopic end of the pushing device abuts against the connecting bracket 203.
In this embodiment, four sets of corner plate positioning assemblies are provided on the outside of the frame, two sets of which do not have a push assembly and are located on the same side of the frame. The four corners of the bottom plate C can be conveniently positioned by the positioning right-angle plates 208 in the four corner plate positioning assemblies, meanwhile, the connecting supports 203 in the two corner plate positioning assemblies can move to adapt to the size error of the bottom plate C in the production process, and meanwhile, after the welding is finished, the deformation generated in the welding process can be released by the two movable connecting supports 203, so that the positioning pins 204 can be conveniently separated from the positioning holes, and the ejection assemblies can eject the welded workpiece.
Referring to fig. 4, an ejection assembly is disposed on the building scaffold welding platform 200, and the ejection assembly includes an ejection cylinder 212 and an ejection block 213 connected to a telescopic end of the ejection cylinder 212. The ejector block 213 is provided with a groove adapted to the beam a. When the beam A is placed in the groove of the beam stopper 201, the beam A is also positioned in the groove of the ejector block 213.
Referring to fig. 3, in order to press the middle part of the bottom plate C against the beam a, a pressing rod 216 and a pressing clamp 217 are provided at the middle part of the welding platform 200 of the building scaffold.
The side pressure assembly described above includes side pressure clamps 214 attached to the building creeper welding platform 200. The hold-down assembly includes hold-down clamps 215 connected to the building creeper welding platform 200. In the present embodiment, the side press tongs 214, the lower press tongs 215, the press tongs 217 and the pushing device 211 are all quick tongs, which can be driven by hand or air cylinders.
The utility model discloses a weldment work station work process as follows.
Step A, placing parts, namely placing all the parts in the climbing frame at corresponding positions on a welding platform:
1. rotating a hand-operated valve for controlling the angle plate positioning assembly, driving a positioning driving device 206 in 8 angle plate positioning assemblies in two groups of tools on the welding platform to drive a positioning pin 204 to extend out, ensuring that no welding slag foreign matter exists on the contact surfaces of the magnet 207, the angle plate limiting block 205 and the positioning pin 204 and the angle plate, then sequentially putting 8 angle plates D into the angle plate positioning assembly, and enabling the positioning holes in the angle plates D to penetrate through the positioning pins to be tightly attached to the magnet 207 and the angle plate limiting block 205.
2. The contact surfaces of the beam limiting blocks 201 and the longitudinal beam limiting blocks 202 and the workpiece are ensured to be free of welding slag foreign matters, the beam A and the longitudinal beam B are placed on one side of the corresponding limiting blocks and are tightly attached, and when the beam A or the longitudinal beam B connected with the angle plate D is connected, the beam A or the longitudinal beam B is required to be tightly attached to the corresponding angle plate D.
3. And rotating hand-operated valves for controlling the pushing assembly and the side pressing assembly to enable the pushing assembly, the pressing assembly and the side pressing assembly to respectively press corresponding parts.
4. And placing the bottom plate C into the bottom plate area formed by the 4 positioning right-angle plates 208 and tightly contacting the bottom plate C.
5. The hand valve for controlling the hold-down assembly is rotated and the hold-down assembly presses the base plate C against the frame.
6. After the pressing is in place, the pressing rod 216 (specifically, an 8040 sectional material) is placed on the whole bottom plate C and pressed by the pressing clamp 217, so that the piece to be welded is ensured to be tightly attached to the bottom plate C in the vertical direction.
7. And welding, wherein welding operation is performed through the welding robot 100, and the welding platform is driven to rotate through the positioner 300, so that the front side and the back side can be welded.
And B, taking a part.
1. Turning the hand valve for controlling the corner plate positioning assembly, the positioning actuator 206 is reset to release the positioning pin 204.
2. And rotating a hand-operated valve for controlling the pressing assembly to release the pressing assembly.
3. The hand valves for controlling the side compression assemblies and the push assemblies are rotated to release the side compression assemblies and the corner plate positioning assemblies.
4. The corner plate positioning assembly with the push assembly is manually pushed out of the attachment bracket 203 to fully release the corner plate positioning assembly.
5. And rotating a hand-operated valve for controlling the ejection assembly, ejecting the welded climbing frame by the action of the ejection assembly, and finally taking down the climbing frame.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, it should be understood by those skilled in the art that: the invention can be modified or equivalent substituted for some technical features; without departing from the spirit of the present invention, it should be understood that the scope of the claims is intended to cover all such modifications and variations.
Claims (10)
1. The utility model provides a building climbing frame weldment work station, includes welding robot (100), clear rifle ware (101), building climbing frame welded platform (200) and drive the rotatory machine of shifting (300) of building climbing frame welded platform (200), its characterized in that: be equipped with welding frock on building climbing frame welded platform (200), welding frock is including setting up be used for on building climbing frame welded platform (200) spacing building climb crossbeam in the frame crossbeam stopper (201), be used for spacing building climb longeron stopper (202) of frame in the frame, be used for with the longeron compresses tightly on the crossbeam, will the crossbeam compresses tightly on crossbeam stopper (201) or will the longeron compresses tightly side pressure subassembly on longeron stopper (202), be used for with bottom plate in the building climbing frame compresses tightly the push down subassembly on the frame of compriseing crossbeam and longeron and is used for climbing the scute location in the frame outside with the building is in the scute locating component of frame.
2. The building climbing frame welding workstation of claim 1, characterized in that: the angle plate positioning assembly comprises a connecting bracket (203) connected with the building climbing frame welding platform (200), a positioning pin (204) arranged on the connecting bracket (203), an angle plate limiting block (205) and a positioning driving device (206) for driving the positioning pin (204) to enter a positioning hole of the angle plate.
3. The building climbing frame welding workstation of claim 2, characterized in that: and a magnet (207) for attracting the angle plate to the connecting bracket (203) is arranged on the connecting bracket (203).
4. The building climbing frame welding workstation of claim 2, characterized in that: and a positioning right-angle plate (208) used for positioning the corner of the bottom plate is arranged at the top of the connecting bracket (203).
5. The building climbing frame welding workstation of claim 2, characterized in that: the building is climbed a welded platform (200) with be equipped with between linking bridge (203) and push away tight subassembly, it is in including setting up to push away tight subassembly slide rail (209), fix on linking bridge (203) and with slide rail (209) matched with slider (210) and setting are in the building is climbed a welded platform (200) and flexible end support and is leaned on linking bridge (203) one side pushes away tight device (211).
6. The building climbing frame welding workstation of claim 1, characterized in that: the building climbing frame welding platform (200) is provided with an ejection assembly, and the ejection assembly comprises an ejection cylinder (212) and an ejection block (213) connected with the telescopic end of the ejection cylinder (212).
7. The building climbing frame welding workstation of claim 1, characterized in that: the side pressure assembly comprises a side pressure clamp (214) connected with the building climbing frame welding platform (200).
8. The building climbing frame welding workstation of claim 1, characterized in that: the press-down assembly comprises a press-down clamp (215) connected with the building climbing frame welding platform (200).
9. The building climbing frame welding workstation of claim 1, characterized in that: and a pressing rod (216) and a matched pressing clamp (217) are arranged in the middle of the building climbing frame welding platform (200).
10. The building climbing frame welding workstation according to any one of claims 1-9, characterized in that: the building climbing frame welding platform (200) and the positioner (300) are arranged in two groups side by side, and the welding robot (100) is located between the two groups of building climbing frame welding platforms (200).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021349194.3U CN213003383U (en) | 2020-07-10 | 2020-07-10 | Building climbing frame welding workstation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021349194.3U CN213003383U (en) | 2020-07-10 | 2020-07-10 | Building climbing frame welding workstation |
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| Publication Number | Publication Date |
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| CN213003383U true CN213003383U (en) | 2021-04-20 |
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| CN202021349194.3U Active CN213003383U (en) | 2020-07-10 | 2020-07-10 | Building climbing frame welding workstation |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115283872A (en) * | 2022-07-29 | 2022-11-04 | 佛山市固高自动化技术有限公司 | Building climbing frame welding equipment |
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- 2020-07-10 CN CN202021349194.3U patent/CN213003383U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115283872A (en) * | 2022-07-29 | 2022-11-04 | 佛山市固高自动化技术有限公司 | Building climbing frame welding equipment |
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