CN210548786U - Automatic system for welding - Google Patents
Automatic system for welding Download PDFInfo
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- CN210548786U CN210548786U CN201921600042.3U CN201921600042U CN210548786U CN 210548786 U CN210548786 U CN 210548786U CN 201921600042 U CN201921600042 U CN 201921600042U CN 210548786 U CN210548786 U CN 210548786U
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Abstract
The utility model provides an automatic welding system, which solves the problems of unstable welding quality and poor welding consistency caused by manual operation; an automatic welding system comprises a welding machine and a welding platform; the welding platform is placed on the side of the workbench of the welding machine; welding platform includes that moving platform and slip set up last welding plate of moving platform, welding plate passes through moving platform and slides extremely the workstation top of welding machine, and be equipped with location structure on the welding plate. The utility model discloses an automatic system for welding combines together welded platform and welding machine, connects a welding piece and accomplishes the position removal of welding piece in welding process through welded platform, and then accomplishes the processing to a welding piece, has guaranteed welded quality and welded efficiency.
Description
Technical Field
The utility model belongs to the technical field of the welding equipment, concretely relates to system for automatic weld.
Background
Welding, also known as fusion, welding, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, in a heated, high temperature or high pressure manner.
The general butt-joint machine that uses of welding of current five metals stamping workpiece, support all is manual operation basically, welded position, and the welding time length directly receives the influence of staff's operation, if long-time work, staff's both hands are tired easily, receive the influence to the welding stability of product like this, and the performance inconsistent that also leads to the product easily is not unified to staff's operation level.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic system for welding has solved the unstable, the poor problem of welding uniformity of welding quality that manual operation brought.
The utility model discloses the technical scheme who adopts does:
an automatic welding system comprises a welding machine and a welding platform;
the welding platform is placed on the side of the workbench of the welding machine;
welding platform includes that moving platform and slip set up last welding plate of moving platform, welding plate passes through moving platform and slides extremely the workstation top of welding machine, and be equipped with location structure on the welding plate.
Preferably, the moving platform comprises a rack, a Y-axis moving platform and an X-axis moving platform, the Y-axis moving platform is arranged on the rack, and the X-axis moving platform is arranged on the Y-axis moving platform in a sliding manner and connected with the welding plate.
Preferably, the Y-axis moving platform comprises a first slide rail, a first motor and a first slide block;
the two first sliding rails are fixed on the rack, and are arranged oppositely;
the two first motors are respectively connected with one first sliding rail;
the first sliding blocks are two and are respectively arranged on the first sliding rail in a sliding mode.
Preferably, the two first motors are arranged on the same side of the first slide rail, and the two first motors share one driving shaft.
Preferably, the X-axis moving platform comprises a connecting piece, a second slide rail, a second motor and a second slide block;
the two connecting pieces are respectively connected with the first sliding block;
the second sliding rail is fixed on the connecting piece and connected with the second motor;
the second sliding block is arranged on the second sliding rail in a sliding mode and is connected with the welding plate.
Preferably, the welding plate comprises a plate body and a plurality of positioning structures, and the plate body is connected with the X-axis moving platform.
Preferably, the positioning structure comprises a side wall, a positioning plate and a positioning column;
the side wall is arranged on the plate body and is closed;
the positioning plate is fixed in the side wall and is provided with a positioning groove;
the positioning columns are provided with a plurality of positioning columns which are uniformly fixed in the positioning grooves.
Preferably, two positioning plates are arranged on the same straight line, one side of one positioning plate is provided with a plurality of first positioning holes, the other positioning plate is connected with a positioning base plate, and the positioning base plate is arranged on the same side of the first positioning holes;
the positioning base plate comprises a transverse plate and a vertical plate, one side of the transverse plate is connected with the positioning plate, a linear portion and a diagonal portion connected with the linear portion are arranged on the other side of the transverse plate, a plurality of second positioning holes are formed in the transverse plate, and the vertical plate is arranged along the diagonal portion and connected with the transverse plate.
Preferably, the positioning structure comprises a control rod, a cross rod, a vertical rod and a clamping plate;
the plate body is internally provided with a mounting groove, the control rod is arranged in the mounting groove in a vertically sliding manner, the lower end of the control rod extends out of the lower end face of the plate body, the upper end of the control rod is connected with the mounting groove in a buckling manner, and the control rod is provided with a switch rod;
the two cross rods are arranged on the two sides of the switch rod in a sliding manner;
the vertical rods are two and are respectively connected with the cross rods, the vertical rods are rotatably arranged in the mounting grooves, the lower ends of the vertical rods are hinged to the cross rods, and the upper ends of the vertical rods are hinged to the clamping plates.
The utility model has the advantages that:
a system for automatic welding combines a welding platform and a welding machine, connects a welding part through the welding platform and completes the position movement of the welding part in the welding process, thereby completing the processing of the welding part and ensuring the welding quality and the welding efficiency; meanwhile, a plurality of positioning structures are arranged on the welding plate, so that a plurality of welding parts are machined in one welding process, and the machining efficiency is improved; the welding platform also simplifies the work of operators and reduces the labor intensity and the workload.
Drawings
To more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate certain embodiments of the present disclosure and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings may be obtained from these drawings without inventive effort.
FIG. 1 is a schematic diagram of a system for automated welding;
FIG. 2 is a schematic structural view of a welding platform;
FIG. 3 is a schematic diagram of a particular type of positioning structure;
fig. 4 is a schematic structural view of a positioning structure of a general type.
In the figure: 1-welding machine; 2-welding a platform; 21-a mobile platform; 22-a welding plate; 211-a frame; 212-Y axis motion stage; 213-X axis moving platform; 212 a-a first slide rail; 212 b-a first motor; 212 c-first slider; 213 a-connecting member; 213 b-a second slide rail; 213 c-a second motor; 213 d-second slider; 221-plate body; 31-a side wall; 32-positioning plate; 33-a positioning column; 34-a first positioning hole; 35-positioning the substrate; 351-a transverse plate; 352-a vertical plate; 353-a second positioning hole; 41-control lever; 42-a cross-bar; 43-vertical bar; 44-clamping plate.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 to 4, an automatic welding system of the present embodiment includes a welding machine 1 and a welding platform 2;
the welding platform 2 is placed on the side of the workbench of the welding machine 1;
When the welding machine 1, especially an old-fashioned welding machine is used, manual operation is generally adopted, and the quality and the welding efficiency of a welding part are related to operators; in the batch production process, an operator needs to work for a long time, the operator is tired along with the working time, the welding quality and the welding efficiency are reduced, and the qualification rate of welding parts cannot be guaranteed.
The automatic welding system combines the welding platform 2 with the welding machine 1, connects the welding part through the welding platform 2 and completes the position movement of the welding part in the welding process, thereby completing the processing of the welding part and ensuring the welding quality and the welding efficiency; meanwhile, the plurality of positioning structures are arranged on the welding plate 22, so that a plurality of welding parts are machined in one welding process, and the machining efficiency is improved.
Further, the setting of welding platform 2 has still simplified operating personnel's work, has alleviateed intensity of labour and work load, specifically speaking, operating personnel only need carry out laying and collecting of welding piece, has reduced the operation of operating personnel to the welding piece among the welding process, and further, operating personnel's operation is accomplished when moving platform 21 is kept away from to welding plate 22, has also reduced operating personnel's safety risk.
For the moving platform 21, since the welding part of the welding machine 1 can move in the vertical direction, the moving platform 21 only needs to complete the movement in the horizontal direction; further, the operation of the moving platform 21 is explained in conjunction with the specific structure of the moving platform 21, specifically, as an option, the moving platform 21 includes a frame 211, a Y-axis moving platform 212, and an X-axis moving platform 213, the Y-axis moving platform 212 is disposed on the frame 211, and the X-axis moving platform 213 is slidably disposed on the Y-axis moving platform 212 and is connected to the welding plate 22.
The Y-axis moving platform 212 drives the X-axis moving platform 213 and the welding plate 22 to reciprocate along the Y-axis direction, the X-axis moving platform 213 drives the welding plate 22 to reciprocate along the X-axis direction, and the Y-axis moving platform 212 and the X-axis moving platform 213 cooperate to complete the movement of the welding plate 22 on the horizontal plane.
The moving platform 21 completes the adjustment of the horizontal plane position of the welding part, reduces the workload of operators, improves the accuracy of the movement of the welding part, and ensures the welding quality and the welding consistency.
Further, the Y-axis moving stage 212 may alternatively include a first slide rail 212a, a first motor 212b, and a first slider 212 c; two first slide rails 212a are arranged and fixed on the frame 211, and the two first slide rails 212a are arranged oppositely; the two first motors 212b are respectively connected with one first sliding rail 212 a; the first sliding blocks 212c are two and are respectively slidably disposed on the first sliding rails 212 a.
For the Y-axis moving platform 212, the first motor 212b is started to drive the first sliding rail 212a to move, and further drive the first sliding block 212c on the first sliding rail 212a to reciprocate on the first sliding rail 212 a.
Further, as an alternative, the two first motors 212b are disposed on the same side of the first slide rail 212a, and the two first motors 212b share a driving shaft.
After the first motor 212b shares one driving shaft, the movement consistency of the first motor 212b is better, the movement synchronization of the two first sliding rails 212a and the first sliding block 212c arranged on the first sliding rails 212a is ensured, the movement error of the welding plate 22 is reduced, and the welding quality and the welding consistency of the welding parts are improved.
Further, as an option, the X-axis moving platform 213 includes a connecting member 213a, a second slide rail 213b, a second motor 213c, and a second slide block 213 d; two of the connecting members 213a are connected to the first sliding blocks 212 c; the second slide rail 213b is fixed on the connecting member 213a and connected to the second motor 213 c; the second sliding block 213d is slidably disposed on the second sliding rail 213b and connected to the welding plate 22.
For the X-axis moving platform 213, the second motor 213c is started to drive the second slide rail 213b to move, and further drive the second slide block 213d on the second slide rail 213b to reciprocate on the second slide rail 213 b.
In the specific embodiments provided by the present disclosure, the weld plate 22 may be configured in any suitable configuration. Alternatively, the welding plate 22 includes a plate body 221 and a plurality of positioning structures, and the plate body 221 is connected to the X-axis moving platform 213.
The arrangement of the plurality of positioning structures increases the number of welding parts welded in one welding process, improves the machining efficiency and reduces the production cost in industrial production.
The following description is directed to a locating structure, wherein the locating structure includes two types, one is a specific type and is generally used for welding a specific welding part, and the other is a general type and is generally used for welding a standard part or a welding part with less welding difficulty.
Further, the operation of a specific type of positioning structure is explained, and specifically, as an option, the positioning structure includes a side wall 31, a positioning plate 32, and a positioning column 33; the side wall 31 is disposed on the plate body 221 and closed; the positioning plate 32 is fixed in the side wall 31, and a positioning groove is arranged on the positioning plate 32; the positioning columns 33 are provided with a plurality of positioning columns and are uniformly fixed in the positioning grooves.
Alternatively, two positioning plates 32 are arranged on the same straight line, one side of one positioning plate 32 is provided with a plurality of first positioning holes 34, the other positioning plate 32 is connected with a positioning base plate 35, and the positioning base plate 35 is arranged on the same side as the first positioning holes 34;
the positioning base plate 35 comprises a horizontal plate 351 and a vertical plate 352, one side of the horizontal plate 351 is connected with the positioning plate 32, the other side of the horizontal plate 351 is provided with a linear part and a diagonal part connected with the linear part, the horizontal plate 351 is provided with a plurality of second positioning holes 353, and the vertical plate 352 is arranged along the diagonal part and is connected with the horizontal plate 351.
When the specific positioning structure is used, an operator places a specific welding part into the positioning structure before welding, and takes out the welding part after welding.
The specific positioning structure is suitable for specific welding parts, improves the welding quality, the welding consistency and the welding efficiency of the welding parts, and is beneficial to reducing the production cost.
Further, the working of the positioning structure of the universal type is explained, and specifically, as an option, the positioning structure includes a control rod 41, a cross rod 42, a vertical rod 43, and a clamping plate 44; an installation groove is formed in the plate body 221, the control rod 41 is arranged in the installation groove in a vertically sliding mode, the lower end of the control rod 41 extends out of the lower end face of the plate body 221, the upper end of the control rod 41 is connected with the installation groove in a buckling mode, and a switch rod is arranged on the control rod 41;
the cross rods 42 are arranged on the mounting grooves in a sliding mode, and two cross rods 42 are arranged on two sides of the switch rod;
the two vertical rods 43 are respectively connected with the cross rod 42, the vertical rods 43 are rotatably arranged in the mounting grooves, the lower ends of the vertical rods 43 are hinged with the cross rod 42, and the upper ends of the vertical rods 43 are hinged with the clamping plate 44.
When the universal positioning structure is used, an operator places a welding part in the placing groove for preliminary positioning, then presses the control rod 41 to enable the control rod 41 to push the cross rod 42 to slide in the installing groove in the direction away from the control rod 41, the vertical rod 43 connected with the cross rod 42 rotates in the installing groove, namely, the lower end of the vertical rod 43 and the cross rod 42 slide together in the direction away from the control rod 41, and the upper end of the vertical rod 43 moves in the direction close to the control rod 41; the clamping plates 44 provided on the vertical rods 43 are also moved in the direction of approaching the control rod 41, and the two clamping plates 44 disposed opposite each other finally clamp the welded member.
The universal positioning structure has better applicability and wider application range.
It should be noted that the various features described in the above embodiments may be combined in any suitable manner without departing from the scope of the invention. In order to avoid unnecessary repetition, various possible combinations will not be separately described in this disclosure.
The present invention is not limited to the above-mentioned optional embodiments, and any other products in various forms can be obtained by anyone under the teaching of the present invention, and any changes in the shape or structure thereof, all the technical solutions falling within the scope of the present invention, are within the protection scope of the present invention.
Claims (9)
1. A system for automatic welding, characterized in that: comprises a welding machine (1) and a welding platform (2);
the welding platform (2) is placed on the side of the workbench of the welding machine (1);
welding platform (2) are in including moving platform (21) and slip setting welding board (22) on moving platform (21), welding board (22) slide extremely through moving platform (21) the workstation top of welding machine (1), and be equipped with location structure on welding board (22).
2. The system for automatic welding according to claim 1, characterized in that: moving platform (21) includes frame (211), Y axle moving platform (212) and X axle moving platform (213), Y axle moving platform (212) set up on frame (211), X axle moving platform (213) slide to set up on Y axle moving platform (212) and with welded plate (22) link to each other.
3. The system for automatic welding according to claim 2, characterized in that: the Y-axis moving platform (212) comprises a first sliding rail (212a), a first motor (212b) and a first sliding block (212 c);
two first sliding rails (212a) are arranged and fixed on the frame (211), and the two first sliding rails (212a) are arranged oppositely;
the two first motors (212b) are respectively connected with one first sliding rail (212 a);
the first sliding blocks (212c) are provided with two and are respectively arranged on the first sliding rails (212a) in a sliding manner.
4. The system for automatic welding according to claim 3, characterized in that: the two first motors (212b) are arranged on the same side of the first sliding rail (212a), and the two first motors (212b) share one driving shaft.
5. The system for automatic welding according to claim 3, characterized in that: the X-axis moving platform (213) comprises a connecting piece (213a), a second sliding rail (213b), a second motor (213c) and a second sliding block (213 d);
the two connecting pieces (213a) are respectively connected with the first sliding block (212 c);
the second sliding rail (213b) is fixed on the connecting piece (213a) and is connected with the second motor (213 c);
the second sliding block (213d) is arranged on the second sliding rail (213b) in a sliding mode and is connected with the welding plate (22).
6. The system for automatic welding according to claim 2, characterized in that: the welding plate (22) comprises a plate body (221) and a plurality of positioning structures, wherein the plate body (221) is connected with the X-axis moving platform (213).
7. The system for automatic welding according to claim 6, characterized in that: the positioning structure comprises a side wall (31), a positioning plate (32) and a positioning column (33);
the side wall (31) is arranged on the plate body (221) and closed;
the positioning plate (32) is fixed in the side wall (31) and a positioning groove is arranged on the positioning plate (32);
the positioning columns (33) are provided with a plurality of positioning columns and are uniformly fixed in the positioning grooves.
8. The system for automatic welding according to claim 7, characterized in that: two positioning plates (32) are arranged on the same straight line, one side of one positioning plate (32) is provided with a plurality of first positioning holes (34), the other positioning plate (32) is connected with a positioning base plate (35), and the positioning base plate (35) is arranged on the same side as the first positioning holes (34);
the positioning base plate (35) comprises a transverse plate (351) and a vertical plate (352), one side of the transverse plate (351) is connected with the positioning plate (32), the other side of the transverse plate (351) is provided with a straight line portion and an oblique line portion connected with the straight line portion, a plurality of second positioning holes (353) are formed in the transverse plate (351), and the vertical plate (352) is arranged along the oblique line portion and is connected with the transverse plate (351).
9. The system for automatic welding according to claim 6, characterized in that: the positioning structure comprises a control rod (41), a cross rod (42), a vertical rod (43) and a clamping plate (44);
an installation groove is formed in the plate body (221), the control rod (41) is arranged in the installation groove in a vertically sliding mode, the lower end of the control rod (41) extends out of the lower end face of the plate body (221), the upper end of the control rod (41) is connected with the installation groove in a buckling mode, and a switch rod is arranged on the control rod (41);
the cross rods (42) are arranged on the mounting grooves in a sliding mode, and two cross rods (42) are arranged on two sides of the switch rod;
the vertical rods (43) are two and are respectively connected with the cross rod (42), the vertical rods (43) are rotatably arranged in the mounting grooves, the lower ends of the vertical rods (43) are hinged to the cross rod (42), and the upper ends of the vertical rods (43) are hinged to the clamping plate (44).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921600042.3U CN210548786U (en) | 2019-09-24 | 2019-09-24 | Automatic system for welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921600042.3U CN210548786U (en) | 2019-09-24 | 2019-09-24 | Automatic system for welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210548786U true CN210548786U (en) | 2020-05-19 |
Family
ID=70673363
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921600042.3U Active CN210548786U (en) | 2019-09-24 | 2019-09-24 | Automatic system for welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210548786U (en) |
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2019
- 2019-09-24 CN CN201921600042.3U patent/CN210548786U/en active Active
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