CN212925628U - Self-compacting concrete double-groove filling device for plate type ballastless track - Google Patents
Self-compacting concrete double-groove filling device for plate type ballastless track Download PDFInfo
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- CN212925628U CN212925628U CN202021520291.4U CN202021520291U CN212925628U CN 212925628 U CN212925628 U CN 212925628U CN 202021520291 U CN202021520291 U CN 202021520291U CN 212925628 U CN212925628 U CN 212925628U
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- groove
- self
- plate
- filling
- ballastless track
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- 239000011376 self-consolidating concrete Substances 0.000 title claims abstract description 13
- 239000000463 material Substances 0.000 claims abstract description 42
- 239000004567 concrete Substances 0.000 claims abstract description 23
- 238000005192 partition Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 abstract description 15
- 238000007599 discharging Methods 0.000 abstract description 9
- 238000000034 method Methods 0.000 abstract description 2
- 238000005056 compaction Methods 0.000 description 6
- 230000003247 decreasing effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000005429 filling process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000010412 perfusion Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
The utility model discloses a self-compacting concrete double-groove filling device of a plate-type ballastless track, which is matched with a concrete tank truck to be used for track slab grouting and comprises a material receiving groove, an adjusting support frame, a material distributing chute and a filling funnel, wherein the adjusting support frame is erected on the ground, the material receiving groove is arranged at the top end of the adjusting support frame and is positioned below a discharge chute of the concrete tank truck, the material distributing chute is arranged between the material receiving groove and the filling funnel, and a discharge port of the filling funnel is arranged at the filling hole of the track slab; divide the material spout and fill the funnel and respectively set up two, two feed inlets that divide the material spout are established on a connects the silo, and the discharge gate is established respectively on two fill the funnel. The two distributing chutes are arranged to distribute the concrete uniformly and inject the concrete from the two pouring holes, so that the quality of pouring construction is ensured, and the pouring efficiency is doubled; the height of the material receiving groove can be adjusted according to the position of the material discharging groove, and complex operation in the construction process is reduced.
Description
Technical Field
The utility model relates to a track concrete construction technical field, concretely relates to plate-type ballastless track self-compaction concrete double flute filling device.
Background
After the completion of the laying of the III plate-type ballastless track of CRTS, need carry out self-compaction concrete to III plate-type ballastless track of CRTS and pour into, need use filling device among the filling process, current filling device has different technical defect, if not synchronous when pouring, can't guarantee to pour into stable quality, need more constructor to operate and supervise the filling process, intensity of labour is big, it is long to pour the engineering time, the low scheduling problem of work efficiency. The utility model provides a two groove perfusion device of self-compaction concrete of board-like ballastless track overcomes above-mentioned defect.
SUMMERY OF THE UTILITY MODEL
The utility model provides a plate-type ballastless track self-compaction concrete double flute filling device, simple structure, convenient operation, the device is easily processed, and the work efficiency of filling effectively promotes, only needs a small amount of staff just can accomplish the continuous filling work of III plate-type ballastless track self-compaction concrete of CRTS.
The utility model provides a technical scheme that above-mentioned technical problem adopted is:
a self-compacting concrete double-groove filling device of a plate-type ballastless track is matched with a concrete tank truck to be used for track plate grouting, and comprises a material receiving groove, an adjusting support frame, a material distributing chute and a filling funnel, wherein the adjusting support frame is erected on the ground; the material distributing chutes and the filling funnels are respectively provided with two material distributing chutes, feed ports of the two material distributing chutes are arranged on one material receiving groove, and discharge ports of the two material distributing chutes are respectively arranged on the two filling funnels;
the adjustable support frame comprises a movable base, an adjustable joint and a support seat, the adjustable joint is arranged between the movable base and the support seat at intervals, the movable base is arranged on the ground, and the support seat is positioned at the top of the adjustable support frame.
Further, remove the base and include braced frame and removal wheel, it establishes in the braced frame bottom to remove the wheel, adjustment festival and supporting seat all include braced frame and connecting rod, braced frame is square frame, and its top surface bight is equipped with vertical spread groove, the connecting rod is established on the braced frame bottom surface, is located below braced frame's spread groove.
Furthermore, the middle part of the connecting rod is provided with a placing supporting plate, and the placing supporting plate is positioned on the top surface of the connecting groove.
Furthermore, the outer side of the connecting groove is provided with adjusting holes which are spaced up and down, the connecting rod is provided with corresponding adjusting holes, and connecting pins are arranged in the adjusting holes.
Furthermore, a height-adjusting jack is arranged between the adjusting joints.
Furthermore, a movable partition plate is arranged at the feed inlet of the material distribution chute and movably connected between the material distribution chute and the material receiving chute.
Furthermore, a discharging inserting plate is arranged at the bottom of the pouring funnel and movably connected to a discharging opening of the pouring funnel.
Preferably, the moving wheel is a self-locking universal wheel.
The utility model discloses beneficial effect as follows:
the two distributing chutes are arranged to distribute the concrete uniformly and inject the concrete from the two pouring holes, so that the quality of pouring construction is ensured, and the pouring efficiency is doubled; the height of the material receiving groove can be adjusted according to the position of the material discharging groove, so that the construction difficulty is reduced, and the complicated operation in the construction process is reduced; the adjusting support frame can move, the position can be adjusted at will, meanwhile, the height can be adjusted at will, and the adaptability is strong;
the utility model has the characteristics of simple structure, easily processing to the operation is adjusted conveniently, can effectively promote the efficiency of construction, reduces the construction degree of difficulty.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the adjustable supporting frame of the present invention;
FIG. 3 is a schematic view of the connection of the adjustment joint of the present invention;
FIG. 4 is a schematic view of the structure of the adjusting joint of the present invention;
fig. 5 is a schematic view of the structure of the movable base of the present invention.
Reference numerals: 1-material receiving groove, 2-adjusting support frame, 21-moving base, 211-support frame, 212-moving wheel, 22-adjusting joint, 221-connecting rod, 23-support seat, 3-material distributing chute, 31-movable partition plate, 4-pouring funnel and 41-discharging inserting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are only some embodiments, not all embodiments, of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of this patent, it is to be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for the convenience of describing the patent and for the simplicity of description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the patent.
As shown in fig. 1 and 2, a slab ballastless track self-compacting concrete double-groove filling device is matched with a concrete tank truck to be used for track slab grouting, and comprises a receiving groove 1, an adjusting support frame 2, a distributing chute 3 and a filling funnel 4, wherein the adjusting support frame 2 is arranged on the ground, the receiving groove 1 is arranged at the top end of the adjusting support frame 2 and is positioned below a discharge chute of the concrete tank truck, the distributing chute 3 is arranged between the receiving groove 1 and the filling funnel 4, and a discharge hole of the filling funnel 4 is arranged at a filling hole of a track slab; the two distributing chutes 3 and the two filling funnels 4 are respectively arranged, the feed inlets of the two distributing chutes 3 are arranged on one receiving groove 1, and the discharge outlets are respectively arranged on the two filling funnels 4;
as shown in fig. 2, the adjustable supporting frame 2 includes a movable base 21, an adjusting joint 22 and a supporting seat 23, the adjusting joint 22 is disposed between the movable base 21 and the supporting seat 23 at intervals, the movable base 21 is disposed on the ground, and the supporting seat 23 is disposed on the top of the adjustable supporting frame 2.
As shown in fig. 3 and 4, the adjusting support frame 2 has two height adjusting modes, one is to adjust the height by increasing or decreasing the number of the adjusting joints 22, and is suitable for adjustment before construction; the other is that adjust the interval between the regulation 22 through the jack that increases, realize the adjustment of less height, carry out altitude mixture control in the work progress, guarantee to connect the high adaptation concrete tank truck blowpit of silo 1.
As shown in fig. 3 and 4, when the height is adjusted by increasing or decreasing the adjustment joint 22, the support base 23 is lifted, the adjustment joint 22 is lifted away, or the adjustment joint 22 is newly added so that the connection rod 221 is inserted into the connection groove of the lower adjustment joint 22, and then the support base 23 is lifted and fixed by the connection pin. When the height adjustment is performed by using the height adjustment jack, the connecting pin is taken down, then the height adjustment jack is controlled to jack up or lower the adjustment joint 22 by a certain height, and then the connecting pin is inserted for fixing.
As shown in fig. 2, 4 and 5, further, the movable base 21 includes a supporting frame 211 and a movable wheel 212, the movable wheel 212 is disposed at the bottom of the supporting frame 211, the adjusting joint 22 and the supporting seat 23 both include a supporting frame 211 and a connecting rod 221, the supporting frame 211 is a square frame, a vertical connecting groove is disposed at a corner of a top surface of the supporting frame 211, and the connecting rod 221 is disposed on a bottom surface of the supporting frame 211 and located in the connecting groove of the supporting frame 211 below.
Further, a placing supporting plate is arranged in the middle of the connecting rod 221, and the placing supporting plate is located on the top surface of the connecting groove.
Furthermore, adjusting holes are formed in the outer side of the connecting groove at intervals up and down, corresponding adjusting holes are formed in the connecting rod 221, and connecting pins are arranged in the adjusting holes.
Furthermore, height-adjusting jacks are arranged between the adjusting joints 22.
As shown in fig. 1 and 2, a movable partition plate 31 is further disposed at the feed inlet of the material distribution chute 3, and the movable partition plate 31 is movably connected between the material distribution chute 3 and the material receiving chute 1.
As shown in fig. 2, the movable partition 31 moves up and down through the chute provided on the inner wall of the material-distributing chute 3, and opens and closes to different degrees under different construction conditions, thereby discharging concrete with different flow rates.
Furthermore, a discharging inserting plate 41 is arranged at the bottom of the pouring funnel 4, and the discharging inserting plate 41 is movably connected to a discharging opening of the pouring funnel 4.
As shown in fig. 5, further, the moving wheels 212 are self-locking universal wheels. During construction, the supporting frame 211 below of the movable base 21 is provided with a supporting cushion block, the movable wheels 212 are automatically locked, then the supporting cushion block is placed to support the supporting frame 211 at the lowest end, and damage to the movable wheels 212 caused by excessive concrete in the material receiving groove 1 is avoided.
The utility model discloses a construction steps as follows: at first according to the blowpit height, connect the height of silo 1 through the adjustment of control regulation support frame 2, then begin to connect the material, and open the adjustable bulkhead 31 and modulate to suitable height, the concrete that connects in silo 1 flows into two filling funnel 4 clocks along two branch material spouts 3 respectively, after the concrete storage volume in filling funnel 4, open blowing picture peg 41 and carry out the construction of pouring, observe through the filling hole in track board middle part, when being about to fill in the track board, the tank car blowing stops, and close adjustable bulkhead 31, then when waiting to fill in the track board with self-compaction concrete, close blowing picture peg 41, then the mobile device carries out construction in proper order, after the construction is accomplished, connect silo 1, divide the transportation clearance of material spout 3 and funnel 4.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Claims (8)
1. A plate-type ballastless track self-compacting concrete double-groove filling device is matched with a concrete tank truck to be used for track slab grouting, and is characterized by comprising a material receiving groove (1), an adjusting support frame (2), a material distributing chute (3) and a filling funnel (4), wherein the adjusting support frame (2) is arranged on the ground, the material receiving groove (1) is arranged at the top end of the adjusting support frame (2) and is positioned below a discharge chute of the concrete tank truck, the material distributing chute (3) is arranged between the material receiving groove (1) and the filling funnel (4), and a discharge hole of the filling funnel (4) is arranged at the filling hole of a track slab; the material distributing chutes (3) and the filling funnels (4) are respectively provided with two material distributing chutes, feed ports of the two material distributing chutes (3) are arranged on one material receiving groove (1), and discharge ports are respectively arranged on the two filling funnels (4);
adjust support frame (2) including removing base (21), regulation festival (22) and supporting seat (23), regulation festival (22) interval is established between removing base (21) and supporting seat (23), remove base (21) and establish subaerial, supporting seat (23) are located and adjust support frame (2) top.
2. The self-compacting concrete double-groove pouring device for the plate-type ballastless track according to claim 1, which is characterized in that: remove base (21) and include braced frame (211) and removal wheel (212), establish braced frame (211) bottom in removal wheel (212), adjustment festival (22) and supporting seat (23) all include braced frame (211) and connecting rod (221), braced frame (211) are square frame, and its top surface bight is equipped with vertical connecting groove, connecting rod (221) are established on braced frame (211) bottom surface, are located the connecting groove of below braced frame (211).
3. The self-compacting concrete double-groove pouring device for the plate-type ballastless track according to claim 2, which is characterized in that: the middle part of the connecting rod (221) is provided with a placing supporting plate, and the placing supporting plate is positioned on the top surface of the connecting groove.
4. The self-compacting concrete double-groove pouring device for the plate-type ballastless track according to claim 2, which is characterized in that: the outer side of the connecting groove is provided with adjusting holes which are spaced up and down, the connecting rod (221) is provided with corresponding adjusting holes, and connecting pins are arranged in the adjusting holes.
5. The self-compacting concrete double-groove pouring device for the plate-type ballastless track according to claim 2, which is characterized in that: a height-adjusting jack is arranged between the adjusting joints (22).
6. The self-compacting concrete double-groove pouring device for the plate-type ballastless track according to claim 1, which is characterized in that: the feed inlet of the material distributing chute (3) is provided with a movable partition plate (31), and the movable partition plate (31) is movably connected between the material distributing chute (3) and the material receiving chute (1).
7. The self-compacting concrete double-groove pouring device for the plate-type ballastless track according to claim 1, which is characterized in that: fill funnel (4) bottom and be equipped with blowing picture peg (41), blowing picture peg (41) swing joint is in the discharge gate department that fills funnel (4).
8. The self-compacting concrete double-groove pouring device for the plate-type ballastless track according to claim 2, which is characterized in that: the moving wheels (212) are self-locking universal wheels.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021520291.4U CN212925628U (en) | 2020-07-28 | 2020-07-28 | Self-compacting concrete double-groove filling device for plate type ballastless track |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021520291.4U CN212925628U (en) | 2020-07-28 | 2020-07-28 | Self-compacting concrete double-groove filling device for plate type ballastless track |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212925628U true CN212925628U (en) | 2021-04-09 |
Family
ID=75332561
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021520291.4U Expired - Fee Related CN212925628U (en) | 2020-07-28 | 2020-07-28 | Self-compacting concrete double-groove filling device for plate type ballastless track |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212925628U (en) |
-
2020
- 2020-07-28 CN CN202021520291.4U patent/CN212925628U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20210409 |
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| CF01 | Termination of patent right due to non-payment of annual fee |