CN212865030U

CN212865030U - Electroplating buddha's warrior attendant line eight line machine apparatus for producing

Info

Publication number: CN212865030U
Application number: CN202021533900.XU
Authority: CN
Inventors: 焦利强; 李成立; 付干军; 苏春晖
Original assignee: Henan Hengxing Science and Technology Co Ltd
Current assignee: Henan Hengxing Science and Technology Co Ltd
Priority date: 2020-07-29
Filing date: 2020-07-29
Publication date: 2021-04-02
Anticipated expiration: 2030-07-29

Abstract

The utility model belongs to the technical field of buddha's warrior attendant line production. The utility model provides an eight line machines apparatus for producing of electroplating buddha's warrior attendant line, is including pay-off, belt cleaning device, pre-plating device, last sand device, thickening device and the take-up that arranges in proper order, still includes detection device and tension adjusting device of being qualified for the next round of competitions, detection device and tension adjusting device of being qualified for the next round of competitions set gradually between thickening device and the take-up. This application structural design is reasonable, improves the stability that buddha's warrior attendant line detected dynamics and buddha's warrior attendant line's tension to the realization is to the optimization of the production technology of whole buddha's warrior attendant line. This application can carry out the spot check to diamond wire in process of production and detect, has improved the control dynamics to the production quality of diamond wire greatly, is more convenient for improve the production efficiency and the production quality of whole production line. The tension adjusting device can realize tension adjustment on a single diamond wire, is high in sensitivity, can realize accurate adjustment, and ensures stable tension of the diamond wire.

Description

Electroplating buddha's warrior attendant line eight line machine apparatus for producing

Technical Field

The utility model belongs to the technical field of buddha's warrior attendant line production, concretely relates to eight line machines apparatus for producing of electroplating buddha's warrior attendant line.

Background

A linear superhard material tool is made by electroplating a layer of metal (typically nickel or nickel-cobalt alloy) onto a wire and consolidating diamond abrasive material within the metal. The metal coating is a bonding agent, and the diamond abrasive is used for cutting processing.

The electroplated diamond wire saw can be made into different diameters and lengths according to the requirement; the wire saw can be mounted on different equipment to form different processing modes, such as a reciprocating cycle (saw frame) type, a high-speed band saw type, a wire cutting type and the like. For processing hard and brittle materials, the fretsaw can not only cut thin slices, but also process curved surfaces, can be used for grinding and repairing small holes, and has wide application prospect.

The existing diamond wire production process has a plurality of problems to be optimized: firstly, tension adjustment is relatively simple, a link mechanism and a spring are additionally adopted or integral adjustment is adopted, tension synchronization adjustment of a plurality of diamond wires is realized through equipment such as a tension roller, the tension adjustment is not accurate, the reaction is slow, the production of the diamond wires is not facilitated, the problems of wire running, wire disorder in later wire coiling and the like can be caused, and the diamond wires can be seriously broken; quality detection is needed in the production process of the diamond wire, the existing diamond wire production usually does not have matched detection equipment, online detection cannot be carried out visually, the production quality in the production process cannot be checked in real time, polarity check is often needed after production is finished, the range and time of a sample to be checked are limited, the reliability of the sample to be checked cannot be guaranteed, meanwhile, the problem of low working efficiency exists, defects cannot be found in time, and the production line cannot be adjusted in time; need go up the sand process through diamond dust in the production process of diamond wire, consequently, the stable circulation of guarantee diamond dust, the evenly distributed of the diamond dust in the sand groove of the guarantee sand process is a crucial ring, and how the sand content in the effectual assurance sand groove solution is even unanimous, how timely effectual material supplement of carrying out to guarantee diamond dust and solution homogeneous mixing circulation is the technical problem that this application needs to solve. In addition, the sand tank needs to ensure stable sand content and uniform and consistent emery concentration, so that a new structure needs to be designed, and the integrated design of the structure can be realized in emery circulation and emery stirring.

Disclosure of Invention

The invention aims to solve the problems and the defects, and provides the production device of the electroplating diamond wire eight-wire machine, which has reasonable structural design and improves the detection strength of the diamond wire and the stability of the tension of the diamond wire, thereby realizing the optimization of the production process of the whole diamond wire.

In order to realize the purpose, the adopted technical scheme is as follows:

the production device of the electroplating diamond wire eight-wire machine comprises a pay-off device, a cleaning device, a pre-plating device, a sand feeding device, a thickening device and a take-up device which are sequentially arranged, and further comprises a wire outgoing detection device and a tension adjusting device, wherein the wire outgoing detection device and the tension adjusting device are sequentially arranged between the thickening device and the take-up device;

the detection device that is qualified for next round of competitions includes:

detecting the bracket;

the camera shooting assembly is arranged on the detection bracket in a sliding manner;

the front lead wheel set is arranged at the front part of the detection bracket;

the rear lead wheel set is arranged at the rear part of the detection bracket; and

the observation platform is arranged between the front lead wheel set and the rear lead wheel set and corresponds to the camera shooting assembly;

the tension adjusting device includes:

a tension adjusting frame;

a front guide wheel; the front guide wheels are arranged on the tension adjusting rack side by side;

the rear guide wheels are arranged on the tension adjusting rack side by side, and the front guide wheels and the rear guide wheels are arranged in a one-to-one correspondence manner; and

the adjusting units are respectively distributed between the front guide wheels and the rear guide wheels corresponding to the groups, and are used for adjusting the tension of the diamond wires;

the adjusting unit comprises a first servo motor, an adjusting rod, an adjusting wheel, a tension detection sensor and a controller, wherein the first end of the adjusting rod is connected with the action end of the first servo motor; the adjusting wheel is arranged at the second end part of the adjusting rod, and the adjusting wheel and the corresponding front guide wheel and the corresponding rear guide wheel are positioned on the same straight line; the tension detection sensor is used for detecting the tension of the diamond wire; the controller acquires a signal of the tension detection sensor and controls the action of the first servo motor.

According to the eight-wire machine production device for the electroplated diamond wire, preferably, the front guide wheel, the adjusting wheel and the rear guide wheel are arranged in a U shape; the multiple groups of adjusting units are arranged in a V-shaped staggered manner.

According to the eight-wire machine production device for the electroplated diamond wire of the utility model, preferably, the tension adjusting frame at the rear side of each rear guide wheel is provided with a deviation rectifying wheel group, and the deviation rectifying wheel group comprises two deviation rectifying wheels arranged at the left side and the right side of the diamond wire; the front guide wheel and the rear guide wheel are arranged on the tension adjusting rack through a first bracket and a second bracket respectively; the second support is L type the top of second support still is provided with the third support, it fixes to rectify the wheel on the third support, preceding leading wheel, back leading wheel, rectify the wheel and all pass through the bolt and nut with the support that corresponds and be connected fixedly.

According to the eight-wire machine production device for the electroplated diamond wire, a first motor support is preferably arranged between the first servo motor and the tension adjusting rack; a connecting sleeve is arranged at the first end part of the adjusting rod, and a locking bolt is arranged on the side wall of the connecting sleeve; the adjusting wheel penetrates through the adjusting rod, and a locking bolt corresponding to the adjusting wheel is arranged on the adjusting rod.

According to the utility model discloses electroplate eight line machines apparatus for producing of diamond wire, preferably, the subassembly of making a video recording includes camera, display screen and host computer, the camera is used for making a video recording to the diamond wire to form images on the display screen.

According to the utility model discloses eight line machine apparatus for producing of electroplating diamond wire, preferably, the observation platform includes observation supporting beam and filler block, be provided with the slide on the observation supporting beam, a plurality of the filler block slides and opens on the observation supporting beam, and be provided with on the filler block with the locking bolt that the observation supporting beam corresponds; each lining block is arranged corresponding to the front wire wheel set and the rear wire wheel set, a wire groove is further formed in each lining block, and the diamond wires are arranged in the wire grooves in a sliding mode;

the front wire wheel set and the rear wire wheel set respectively comprise a wheel set frame, a wheel shaft and a wire wheel, and the wheel set frame comprises a plurality of vertical plates which are arranged side by side at intervals; the wheel shaft is arranged on the wheel set frame in a penetrating way; the wire guiding wheels are arranged on the wheel set frame, each wire guiding wheel is arranged between two adjacent vertical plates, and two wheel shafts are arranged on the wheel set frame.

According to the utility model discloses eight line machines apparatus for producing of electroplating diamond wire, preferably, the subassembly of making a video recording with be provided with the sideslip subassembly between the detection support, the sideslip subassembly includes:

the camera shooting assembly is arranged on the slide rail in a sliding manner through a slide block;

a rack disposed on the detection bracket;

the detection motor is fixedly connected with the camera shooting assembly, and a gear meshed with the rack is arranged at the output end of the detection motor;

a displacement detection sensor for detecting a lateral position of the camera module; and

and the control unit controls the detection motor to act through the detection model of the displacement detection sensor and sequentially carries out camera shooting detection on all diamond wires according to set interval time.

According to the utility model discloses eight line machines apparatus for producing of electroplating diamond wire, preferably, go up the sand device and include:

a sanding frame;

a first sand feeding groove and a second sand feeding groove which are vertically and correspondingly arranged on the sand feeding frame, wherein anode rollers are distributed in the first sand feeding groove and the second sand feeding groove;

the device comprises a first cathode roller and a second cathode roller, wherein the first sand feeding groove and the second sand feeding groove are arranged at the front end and the rear end of a sand feeding frame, diamond wires are wound on the first cathode roller and the second cathode roller, a second servo motor and a third servo motor which are in synchronous transmission are arranged on the sand feeding frame, the second servo motor is in transmission connection with the first cathode roller, and the third servo motor is in transmission connection with the second cathode roller; and

the stirring device comprises a first stirring cylinder, a second stirring cylinder and a stirring mechanism, wherein a first stirring shaft and a first stirring blade are arranged in the first stirring cylinder;

the lower parts of the first sand feeding groove and the second sand feeding groove are provided with second conveying material openings; the sand feeding rack is also provided with a circulating assembly, the circulating assembly comprises a transverse moving guide rod, a transverse moving frame and a transverse moving driving part, and the transverse moving driving part drives the transverse moving frame to reciprocate on the transverse moving guide rod;

the transverse moving frame is provided with a material conveying main pipeline and a material conveying branch pipeline, an outlet of the material conveying branch pipeline corresponds to the upper portions of the first sand feeding groove and the second sand feeding groove, a first material conveying assembly is arranged between the material conveying main pipeline and one of first conveying material openings of the first stirring cylinder, and a second material conveying assembly is arranged between the first conveying material openings and the second conveying material openings.

According to the utility model discloses electroplating diamond wire eight-line machine apparatus for producing, preferably, still include second stirring barrel, be provided with second (mixing) shaft and second stirring vane in the second stirring barrel, be provided with the support frame in the second stirring barrel lateral part, be provided with the second drive division of drive the action of second (mixing) shaft on the support frame, be provided with the benefit delivery pump between first stirring barrel and the second stirring barrel, the benefit delivery pump sets up at the top of support frame;

an electric heating coil and a liquid level detection sensor are arranged in the first stirring cylinder, a first clamping plate is arranged at the bottom of the first stirring cylinder, a second clamping plate is arranged on the side wall of the first stirring cylinder, the electric heating coil is fixedly clamped on the first clamping plate and the second clamping plate, and the middle part of the liquid level detection sensor is clamped on the second clamping plate; a conveying pump support is arranged between the material supplementing conveying pump and the support frame, the conveying pump support is sleeved on the support frame in a sliding mode, and a locking bolt is arranged between the conveying pump support and the support frame;

a first top cover is arranged at the top of the first stirring cylinder body, a second top cover is arranged at the top of the second stirring cylinder body, and opening and closing doors are hinged to the first top cover and the second top cover; the first top cover is provided with a control box, and the control box controls the feeding conveying pump to feed materials at regular time and controls the first driving part and the second driving part to act.

The first driving part and the second driving part are both driving motors, the first driving part is fixed on the first top cover through a second motor support, the second driving part is arranged on the support frame through a third motor support, the third motor support is sleeved on the support frame in a sliding mode, and a locking bolt is arranged between the third motor support and the support frame;

the first stirring shaft is provided with at least one group of first stirring blades, each group of first stirring blades is at least 3, the first stirring blades are obliquely arranged plates, and a plurality of through holes are formed in the plates;

the second stirring blade is the same as the first stirring blade in structure, or the second stirring blade is a spiral stirring blade, and a through hole or a through groove is formed in the spiral stirring blade.

According to the utility model discloses eight line machines apparatus for producing of electroplating diamond wire, preferably, sideslip drive division includes:

a first drive wheel;

the first driving wheel and the second driving wheel are correspondingly arranged on the upper sand rack or the upper sand groove body from left to right, transmission toothed belts are arranged on the first driving wheel and the second driving wheel, and the transverse moving frame is fixed on the transmission toothed belts; and

the transverse moving motor drives the first driving wheel or the second driving wheel to move and controls the transverse moving frame to move left and right;

the number of the transverse moving guide rods is two, and the two transverse moving guide rods are respectively arranged on the groove bodies of the first sand feeding groove and the second sand feeding groove; a feeding through groove is formed in the groove body of each of the first sand feeding groove and the second sand feeding groove, and a feeding end of the material conveying branch pipeline extends into the corresponding sand feeding groove through the feeding through groove;

all be provided with the distributing pipe in first sand groove and the second sand groove, the distributing pipe with defeated material lateral conduit intercommunication a plurality of discharge openings have been seted up on the distributing pipe, the discharge opening corresponds the setting with the diamond wire.

By adopting the technical scheme, the beneficial effects are as follows:

this application overall structure reasonable in design can realize carrying out tension to single buddha's warrior attendant line and adjust, and not only sensitivity is high, can realize accurate regulation moreover, has ensured the tension stability of buddha's warrior attendant line.

This application arranges through the U style of calligraphy structure to preceding leading directive wheel, regulating wheel, back leading wheel, and the line of walking of the buddha's warrior attendant line of being more convenient for can arrange through the position to a plurality of regulating unit, and the limited space of make full use of to be convenient for carry out tension adjustment to buddha's warrior attendant line, improve buddha's warrior attendant line walking stability. This application rectifies the setting of wheel, can avoid buddha's warrior attendant line off tracking.

This application can the effectual space of make full use of, realizes the solitary tension regulation of 8 buddha's warrior attendant lines to the tensile stability of each diamond line of guarantee more is convenient for link up with other processes in whole production line, and the commonality is strong, and is convenient adjustable, convenient assembling.

This application structural design is reasonable, can carry out the selective examination to diamond wire in process of production and detect, and this application can make a video recording according to the time interval of setting for eight diamond wires in eight line machines and detect, has improved the control dynamics to the production quality of diamond wire greatly, is more convenient for improve the production efficiency and the production quality of whole production line.

This application can be through setting up the buddha's warrior attendant line pattern of standard to through taking a photograph and carrying out real-time comparison to buddha's warrior attendant line image in the production process, thereby ensure the production quality of buddha's warrior attendant line, this application can be untimely detect the control, the sample is gathered and can be realized the collection and the comparison of full period, high frequency word, has improved the accuse to buddha's warrior attendant line quality greatly, more facilitate promotion and application.

The diamond wire fixing device is reasonable in structural design, the diamond wire fixing quality can be greatly improved, and the uniformity of the distribution and the consistency of the concentration of the diamond in the upper sand groove in the production process are improved; meanwhile, the stirring and automatic material supplementing of the carborundum can be realized, the control precision is improved, and the quality of the carborundum wire is guaranteed.

This application can realize the flow of emery solution in the last sand groove of last sand process through the design of first stirring barrel and second stirring barrel to improve emery's on the diamond wire last sand homogeneity and diamond wire quality, simultaneously can also be through the material loading of the high concentration diamond dust in the second stirring barrel, guarantee the emery concentration uniformity in the process of going up the sand, thereby guarantee all can maintain high-level operating condition in the production process of diamond wire.

According to the stirring device, the first driving part and the second driving part can be arranged, so that the material concentration in each cylinder can be ensured to be uniform, the material deposition is avoided, the first stirring cylinder can be used for stirring through the first stirring blade, and the conveying material port can be used for turbulent flow through material pumping and material returning, so that the whole first stirring cylinder forms a dynamic transfer part; the through holes on the plate can also play a role in mixing and scattering the stirring.

The electric heating coil can regulate and control the temperature, so that the influence of the external environment on the production quality of a production line is avoided, and the stable production quality of the diamond wire is guaranteed.

According to the material distributing device, the circulating component is arranged, so that the circulating flow between the materials in the sand feeding groove and the first stirring cylinder can be realized, the material distribution in the sand feeding groove in the horizontal direction can be realized, and the uniformity of material mixing in the sand feeding groove is greatly improved; the first cathode roller and the second cathode roller are synchronously driven by the servo motor, so that the consistency of the diamond wire rewinding transmission is guaranteed; the application of the transverse moving driving part and the transverse moving guide rod enables the transverse moving frame to operate stably, reciprocating motion can be achieved, and dynamic flowing circulation and uniform distribution of materials in the upper sand groove are achieved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings of the embodiments of the present invention will be briefly described below. Wherein the drawings are only for purposes of illustrating some embodiments of the invention and are not to be construed as limiting the invention to all embodiments thereof.

Fig. 1 is a schematic structural diagram of an eight-wire machine production device for electroplated diamond wires according to an embodiment of the invention.

Fig. 2 is a schematic structural diagram of an outgoing line detection device according to the embodiment of the present invention.

Fig. 3 is an enlarged schematic view of a portion a in fig. 2.

Fig. 4 is a schematic structural diagram of an observation platform according to an embodiment of the present invention.

Fig. 5 is a schematic structural diagram of a front wire wheel set according to an embodiment of the present invention.

Fig. 6 is a schematic top view of a tension adjusting device according to an embodiment of the present invention.

Fig. 7 is a schematic front view of a tension adjusting device according to an embodiment of the present invention.

Fig. 8 is a schematic structural diagram of a sanding device according to an embodiment of the present invention.

Fig. 9 is a schematic structural diagram of a circulation assembly according to an embodiment of the present invention.

Fig. 10 is a schematic view of a transmission structure of the first cathode roller according to an embodiment of the present invention.

Fig. 11 is a schematic view of a connection structure of the first mixing drum and the second mixing drum according to an embodiment of the present invention.

Fig. 12 is a schematic structural diagram of the first mixing drum according to the embodiment of the present invention.

Fig. 13 is a schematic structural diagram of a first stirring blade according to an embodiment of the present invention.

Number in the figure:

110 is a pay-off device, 120 is a cleaning device, 130 is a pre-plating device, 140 is a sand feeding device, 150 is a thickening device, and 160 is a take-up device;

200 is a drying device;

301 is a sanding frame, 302 is a first sanding groove, 303 is a second sanding groove, 304 is a first cathode roller, 305 is a second cathode roller, 306 is a second servo motor, 307 is a third servo motor, 308 is a second conveying port, 309 is a transverse moving guide rod, 310 is a transverse moving frame, 311 is a main conveying pipeline, 312 is a branch conveying pipeline, 313 is a first driving wheel, 314 is a second driving wheel, 315 is a transverse moving motor, and 316 is a feeding channel;

401 is a first stirring cylinder, 402 is a first stirring shaft, 403 is an electric heating coil, 404 is a liquid level detection sensor, 405 is a second stirring cylinder, 406 is a second stirring shaft, 407 is a support frame, 408 is a feeding conveying pump, 409 is a first stirring blade, 411 is a first top cover, 412 is a second top cover, 413 is an opening and closing door, 414 is a first conveying port, 415 is a grid mesh, 416 is a first clamping plate, 417 is a second clamping plate, 418 is a second motor support, 419 is a third motor support, 420 is a conveying pump support, 421 is a control box, 422 is a locking bolt, 423 is a first driving part, 424 is a second driving part, and 425 is a through hole;

501 is a detection bracket, 502 is a camera, 503 is a display screen, 504 is a host computer, 505 is an observation support beam, 506 is a lining block, 508 is a wire groove, 509 is a wheel set frame, 510 is a wheel shaft, 511 is a wire guide wheel, 512 is a sliding rail, 513 is a rack, 514 is a detection motor, 515 is a sliding block, 516 is a gear and 517 is a displacement detection sensor.

601 is a tension adjusting frame, 602 is a front guide wheel, 603 is a rear guide wheel, 604 is a first servo motor, 605 is an adjusting rod, 606 is an adjusting wheel, 607 is a deviation rectifying wheel, 608 is a first bracket, 609 is a second bracket, 610 is a third bracket, 611 is a first motor support, and 612 is a connecting sleeve.

Detailed Description

Illustrative aspects of embodiments of the invention are described more fully hereinafter with reference to the accompanying drawings, in which specific embodiments of the invention are shown. Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art.

In the description of the present invention, it should be understood that the terms "first" and "second" are used to describe various elements of the invention, and are not intended to limit any order, quantity, or importance, but rather are used to distinguish one element from another.

It should be noted that when an element is referred to as being "connected," "coupled," or "connected" to another element, it can be directly connected, coupled, or connected, but it is understood that intervening elements may be present therebetween; i.e., positional relationships encompassing both direct and indirect connections.

It should be noted that the use of the terms "a" or "an" and the like do not necessarily denote a limitation of quantity. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items.

It should be noted that terms indicating orientation or positional relationship such as "upper", "lower", "left", "right", and the like, are used only for indicating relative positional relationship, which is for convenience in describing the present invention, and do not indicate that the device or element must have a specific orientation, be constructed and operated in a specific orientation; when the absolute position of the object to be described is changed, the relative positional relationship may also be changed accordingly.

Referring to fig. 1-13, the application discloses an electroplating diamond wire eight-wire machine production device, which comprises a pay-off device 110, a cleaning device 120, a pre-plating device 130, a sanding device 140, a thickening device 150, a take-up device 160, a wire outgoing detection device and a tension adjustment device, wherein the wire outgoing detection device and the tension adjustment device are sequentially arranged between the thickening device 150 and the take-up device 160, and a drying device 200 can be arranged between the wire outgoing detection device and the thickening device and used for drying diamond wires, wherein the pay-off device is used for paying off the diamond wires, in the embodiment, eight diamond wires can be produced at the same time, so eight unwinding rollers are arranged for paying off, the cleaning device comprises two steps of alkali washing and acid washing, and the surface of the diamond wires is cleaned; the pre-plating device, the sanding device and the thickening device are used for realizing a consolidation process of diamond dust on the diamond wire, the production quality of the diamond wire is guaranteed, the winding device is used for winding a finished diamond wire, the device in the embodiment can adopt the structure and the process principle of the existing equipment, and the following detailed description is carried out on specific improved parts.

In order to optimize the process and realize online quality monitoring and detection, the outgoing line detection device comprises a detection support 501, a camera assembly, a front lead wheel set, a rear lead wheel set and an observation platform, wherein the camera assembly is arranged on the detection support 501 in a sliding manner; the front lead wheel set is arranged at the front part of the detection bracket 501; the rear lead wheel set is arranged at the rear part of the detection bracket 501; the observation platform is arranged between the front lead wheel set and the rear lead wheel set and corresponds to the camera shooting assembly. Specifically, the camera assembly includes a camera 502, a display screen 503 and a host 504, and the camera is used for taking a picture of the diamond wire and forming an image on the display screen.

The observation platform comprises an observation support beam 505 and lining blocks 506, wherein the observation support beam is provided with a slide way, a plurality of lining blocks are arranged on the observation support beam in a sliding manner, and the lining blocks are provided with locking bolts corresponding to the observation support beam; each filler block is arranged corresponding to the front wire wheel set and the rear wire wheel set, a wire groove is further arranged on each filler block, and the diamond wires are arranged in the wire grooves 508 in a sliding mode;

the front wire wheel set and the rear wire wheel set respectively comprise a wheel set frame 509, a wheel shaft 510 and a wire wheel 511, and the wheel set frame comprises a plurality of vertical plates which are arranged side by side at intervals; the wheel shaft is arranged on the wheel set frame in a penetrating way; the wire guiding wheels are arranged on the wheel set frame, each wire guiding wheel is arranged between two adjacent vertical plates, and two wheel shafts are arranged on the wheel set frame.

A transverse moving assembly is arranged between the camera shooting assembly and the detection bracket, the transverse moving assembly comprises a sliding rail 512, a rack 513, a detection motor 514, a displacement detection sensor 517 and a control unit, the sliding rail is arranged on the detection bracket, and the camera shooting assembly is arranged on the sliding rail in a sliding manner through a sliding block 515; the rack is arranged on the detection bracket; the detection motor is fixedly connected with the camera shooting assembly, and the output end of the detection motor is provided with a gear 516 meshed with the rack; the displacement detection sensor is used for detecting the transverse position of the camera shooting assembly; the control unit controls the detection motor to act according to the detection model of the displacement detection sensor, and sequentially carries out camera shooting detection on all diamond wires according to set interval time.

Through the design of above-mentioned structure to need not to establish a set of subassembly of making a video recording to each diamond wire cloth, and only need a set of subassembly of making a video recording, adopt the mode of interval removal, realize the detection to the diamond wire of difference, thereby reduce the cost, realized the variety of sampling.

The tension adjusting device in the embodiment comprises a tension adjusting rack 601, a front guide wheel 602, a rear guide wheel 603 and an adjusting unit, wherein a plurality of front guide wheels are arranged on the tension adjusting rack side by side; the plurality of rear guide wheels are arranged on the tension adjusting rack side by side, and the front guide wheels and the rear guide wheels are arranged in a one-to-one correspondence manner; the multiple groups of adjusting units are respectively arranged between the front guide wheels and the rear guide wheels corresponding to the groups, and the adjusting units are used for adjusting the tension of the diamond wires;

the adjusting unit comprises a first servo motor 604, an adjusting rod 605, an adjusting wheel 606, a tension detection sensor and a controller, wherein the first end part of the adjusting rod is connected with the action end of the first servo motor; the adjusting wheel is arranged at the second end part of the adjusting rod, and the adjusting wheel and the corresponding front guide wheel and the rear guide wheel are positioned on the same straight line; the tension detection sensor is used for detecting the tension of the diamond wire; the controller acquires a signal of the tension detection sensor and controls the action of the first servo motor.

The front guide wheel, the adjusting wheel and the rear guide wheel are arranged in a U shape; the multiple groups of adjusting units are arranged in a V-shaped staggered manner.

A deviation rectifying wheel group is arranged on the tension adjusting rack at the rear side of each rear guide wheel, and comprises two deviation rectifying wheels 607 arranged at the left side and the right side of the diamond wire; the front guide wheel and the rear guide wheel are respectively arranged on the tension adjusting rack through a first bracket 608 and a second bracket 609; the second support is L type, still is provided with third support 610 at the top of second support, and the wheel of rectifying is fixed on the third support, and preceding leading wheel, back leading wheel, the wheel of rectifying all pass through bolt and nut with the support that corresponds and are connected fixedly.

A first motor support 611 is arranged between the first servo motor and the tension adjusting rack; a connecting sleeve 612 is arranged at the first end part of the adjusting rod, and a locking bolt is arranged on the side wall of the connecting sleeve; the adjusting wheel is arranged on the adjusting rod in a penetrating way, and the adjusting rod is provided with a locking bolt corresponding to the adjusting wheel.

The sand feeding device comprises a sand feeding machine frame 301, a first sand feeding groove 302, a second sand feeding groove 303, a first cathode roller 304, a second cathode roller 305 and a first stirring cylinder 401, wherein the first sand feeding groove 302 and the second sand feeding groove 303 are correspondingly arranged on the sand feeding machine frame up and down; the first sand feeding groove and the second sand feeding groove are arranged at the front end and the rear end of the sand feeding rack, the diamond wire is wound on the first cathode roller and the second cathode roller in a rewinding manner, a second servo motor and a third servo motor 307 which are synchronously driven are arranged on the sand feeding rack, the second servo motor 306 is in transmission connection with the first cathode roller, and the third servo motor is in transmission connection with the second cathode roller; a first stirring shaft and a first stirring blade 409 are arranged in the first stirring cylinder, a first driving part 423 is arranged at the top of the first stirring cylinder 401, and two first conveying material ports are arranged on the first stirring cylinder; the lower parts of the first sand feeding groove 302 and the second sand feeding groove 303 are provided with second conveying material openings; a circulating assembly is further arranged on the upper sand rack and comprises a transverse moving guide rod 309, a transverse moving rack 310 and a transverse moving driving part, and the transverse moving driving part drives the transverse moving rack to reciprocate on the transverse moving guide rod; be provided with defeated material trunk line 311 and defeated material lateral conduit 312 on the sideslip frame, the export of defeated material lateral conduit corresponds with the upper portion of first sand feeding groove and second sand feeding groove, be provided with first defeated material subassembly between defeated material trunk line and one of them first transport material mouth of first churning cylinder, be provided with the defeated material subassembly of second between another first transport material mouth and the second transport material mouth, first defeated material subassembly and the defeated material subassembly of second in this embodiment all can adopt delivery pump and pipeline, or the intercommunication of partial position passes through the setting of difference in height, need not to use the delivery pump.

The stirring device further comprises a second stirring cylinder 405, a second stirring shaft and a second stirring blade are arranged in the second stirring cylinder, a support frame is arranged on the side of the second stirring cylinder, a second driving part 424 for driving the second stirring shaft to move is arranged on the support frame, a supplement conveying pump 408 is arranged between the first stirring cylinder and the second stirring cylinder, and the supplement conveying pump 408 is arranged at the top of the support frame 407; an electric heating coil 403 and a liquid level detection sensor 404 are arranged in the first stirring cylinder 401, a first clamping plate 416 is arranged at the bottom of the first stirring cylinder 401, a second clamping plate is arranged on the side wall of the first stirring cylinder, the electric heating coil is fixedly clamped on the first clamping plate 416 and the second clamping plate 417, and the middle part of the liquid level detection sensor is clamped on the second clamping plate 417; a delivery pump support 420 is arranged between the feeding delivery pump 408 and the support frame 407, the delivery pump support 420 is slidably sleeved on the support frame 407, and a locking bolt 422 is arranged between the delivery pump support 420 and the support frame 407; a first top cover 411 is arranged at the top of the first stirring cylinder 401, a second top cover 412 is arranged at the top of the second stirring cylinder 405, and an opening and closing door 413 is hinged to the first top cover 411 and the second top cover 412; the first top cover 411 is provided with a control box 421, and the control box 421 controls the feeding delivery pump 408 to feed the material at regular time and controls the first driving part 423 and the second driving part 424 to operate.

Preferably, the first driving part 423 and the second driving part 424 are both driving motors, the first driving part is fixed on the first top cover 411 through a second motor support, the second driving part is arranged on the support frame through a third motor support, the third motor support 419 is slidably sleeved on the support frame 407, and a locking bolt is arranged between the third motor support 419 and the support frame 407;

at least one group of first stirring blades 409 are arranged on the first stirring shaft 402, each group of first stirring blades 409 comprises at least 3 pieces, the first stirring blades 409 are obliquely arranged sheet pieces, and a plurality of through holes 425 are formed in the sheet pieces;

The transverse moving driving part comprises a first driving wheel 313, a second driving wheel 314 and a transverse moving motor 315, the first driving wheel 313 and the second driving wheel 314 are correspondingly arranged on the upper sand rack 301 or the upper sand trough body in a left-right mode, a transmission toothed belt is arranged on the first driving wheel 313 and the second driving wheel 314, and the transverse moving frame 310 is fixed on the transmission toothed belt; the traversing motor 315 drives the first driving wheel 313 or the second driving wheel 314 to move and controls the traversing frame 310 to move left and right; the number of the transverse moving guide rods 309 is two, and the two transverse moving guide rods 309 are respectively arranged on the groove bodies of the first sand feeding groove 302 and the second sand feeding groove 303; a feeding through groove 316 is formed in the groove bodies of the first sand feeding groove and the second sand feeding groove, and the feeding end of the material conveying branch pipeline extends into the corresponding sand feeding groove through the feeding through groove; the first sand feeding groove and the second sand feeding groove are internally provided with a material distribution pipe, the material distribution pipe is communicated with a material conveying branch pipeline, a plurality of discharge holes are formed in the material distribution pipe, and the discharge holes are arranged corresponding to the diamond wires.

In the working process of the sanding device, the diamond wire is wound on the first cathode roller and the second cathode roller again, the diamond wire in the previous working procedure is led in through the first cathode roller, and is led out through the second cathode roller after being wound again, and then the next working procedure is carried out; at the moment, the diamond wire is wound to form an upper part and a lower part which are respectively arranged in the first sand feeding groove and the second sand feeding groove, the arrangement of the anode roller in the sand feeding grooves can be similar to that in the existing equipment, a metal layer is electroplated on the surface of the diamond wire to be used as a bonding layer, and then the diamond wire is solidified. This application has realized the circulation flow of the material between first stirring barrel and the last sand groove to realize reciprocating swing about through the sideslip frame, the cloth, thereby improve the even unanimity of going up interior material concentration of sand groove, the quality of guarantee buddha's warrior attendant line.

The term "and/or" herein means that three relationships may exist. For example, a and/or B may represent: a exists alone, A and B exist simultaneously, and B exists alone. In addition, the character "/" herein generally indicates that the former and latter associated objects are in an "or" relationship.

While the preferred embodiments for carrying out the invention have been described in detail, it should be understood that they have been presented by way of example only, and not limitation as to the scope, applicability, or configuration of the invention in any way. The scope of the invention is defined by the appended claims and equivalents thereof. Many modifications may be made to the foregoing embodiments by those skilled in the art, which modifications are within the scope of the present invention.

Claims

1. The production device of the electroplating diamond wire eight-wire machine comprises a pay-off device, a cleaning device, a pre-plating device, a sand feeding device, a thickening device and a take-up device which are sequentially arranged, and is characterized by further comprising a wire outlet detection device and a tension adjusting device, wherein the wire outlet detection device and the tension adjusting device are sequentially arranged between the thickening device and the take-up device;

the detection device that is qualified for next round of competitions includes:

detecting the bracket;

the tension adjusting device includes:

a tension adjusting frame;

2. The electroplating diamond wire eight-wire machine production device according to claim 1, wherein the front guide wheel, the adjusting wheel and the rear guide wheel are arranged in a U shape; the multiple groups of adjusting units are arranged in a V-shaped staggered manner.

3. An electroplating diamond wire eight-wire machine production device as claimed in claim 1, wherein a deviation-correcting wheel group is arranged on the tension adjusting rack at the rear side of each rear guide wheel, and the deviation-correcting wheel group comprises two deviation-correcting wheels arranged at the left side and the right side of the diamond wire; the front guide wheel and the rear guide wheel are arranged on the tension adjusting rack through a first bracket and a second bracket respectively; the second support is L type the top of second support still is provided with the third support, it fixes to rectify the wheel on the third support, preceding leading wheel, back leading wheel, rectify the wheel and all pass through the bolt and nut with the support that corresponds and be connected fixedly.

4. The electroplating diamond wire eight-wire machine production device as claimed in claim 1, wherein a first motor support is arranged between the first servo motor and the tension adjusting rack; a connecting sleeve is arranged at the first end part of the adjusting rod, and a locking bolt is arranged on the side wall of the connecting sleeve; the adjusting wheel penetrates through the adjusting rod, and a locking bolt corresponding to the adjusting wheel is arranged on the adjusting rod.

5. The electroplating diamond wire eight-wire machine production device according to claim 1, wherein the camera assembly comprises a camera, a display screen and a host machine, and the camera is used for shooting the diamond wire and forming an image on the display screen.

6. The electroplating diamond wire eight-wire machine production device according to claim 1, wherein the observation platform comprises an observation support beam and a lining block, a slide way is arranged on the observation support beam, a plurality of lining blocks are arranged on the observation support beam in a sliding manner, and a locking bolt corresponding to the observation support beam is arranged on each lining block; each lining block is arranged corresponding to the front wire wheel set and the rear wire wheel set, a wire groove is further formed in each lining block, and the diamond wires are arranged in the wire grooves in a sliding mode;

7. An electroplating diamond wire eight-wire machine production device as claimed in claim 1, wherein a traverse component is arranged between the camera component and the detection bracket, and the traverse component comprises:

a rack disposed on the detection bracket;

8. The apparatus for producing electroplated diamond wire eight-wire machine according to claim 1, wherein the sanding apparatus comprises:

a sanding frame;

9. An electroplating diamond wire eight-wire machine production device according to claim 8, further comprising a second stirring cylinder, wherein a second stirring shaft and a second stirring blade are arranged in the second stirring cylinder, a support frame is arranged on the side of the second stirring cylinder, a second driving part for driving the second stirring shaft to act is arranged on the support frame, and a feeding conveying pump is arranged between the first stirring cylinder and the second stirring cylinder and is arranged at the top of the support frame;

a first top cover is arranged at the top of the first stirring cylinder body, a second top cover is arranged at the top of the second stirring cylinder body, and opening and closing doors are hinged to the first top cover and the second top cover; the first top cover is provided with a control box, the control box controls the feeding conveying pump to feed materials at regular time and controls the first driving part and the second driving part to act;

10. An electroplated diamond wire eight-wire machine production device as claimed in claim 8, wherein the traverse driving part comprises:

a first drive wheel;