CN111266494A - High-speed steel wire winding machine - Google Patents

High-speed steel wire winding machine Download PDF

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Publication number
CN111266494A
CN111266494A CN202010295486.1A CN202010295486A CN111266494A CN 111266494 A CN111266494 A CN 111266494A CN 202010295486 A CN202010295486 A CN 202010295486A CN 111266494 A CN111266494 A CN 111266494A
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China
Prior art keywords
assembly
seat
wire
speed
tension
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Pending
Application number
CN202010295486.1A
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Chinese (zh)
Inventor
房敬东
胡运
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Zaozhuang Tianyi Industry Co ltd
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Zaozhuang Tianyi Industry Co ltd
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Priority to CN202010295486.1A priority Critical patent/CN111266494A/en
Publication of CN111266494A publication Critical patent/CN111266494A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F17/00Jacketing or reinforcing articles with wire
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F3/00Coiling wire into particular forms
    • B21F3/02Coiling wire into particular forms helically
    • B21F3/04Coiling wire into particular forms helically externally on a mandrel or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)

Abstract

The invention discloses a high-speed steel wire winding machine which mainly comprises a main machine seat, a power assembly, a large disc, a steel wire preforming device, a wire distributing disc, a straight middle rubber casing, a transmission chain and a high-speed constant-tension pay-off assembly, wherein the power assembly is fixedly installed at the lower part of the main machine seat, and an adjustable-tension mechanical arm is fixedly installed at the upper part of the left side of the main machine seat. The invention has reasonable structural design, and the winding mode can completely replace the weaving mode for the weaving mode, thereby solving the problems of low weaving speed, non-universal material and noise pollution reduction; the machine has multiple purposes, the paying-off or cloth releasing tension is adjusted according to production needs, the production mode is flexibly changed according to the condition of an order, the production of pipe bodies of different types is met, the investment of the cost of factory equipment is solved, the land area is reduced, the maintenance cost is reduced, and the manpower resources are saved.

Description

High-speed steel wire winding machine
Technical Field
The invention relates to a steel wire winding machine, in particular to a high-speed steel wire winding machine.
Background
At present, the forming mode of the enough skeleton joints of the tube bodies of the rubber (high pressure, low pressure) hose commonly used is a weaving and winding mode. The forming material comprises reinforced steel wires, polyester wires, cotton wires, aramid fibers, cord fabric, canvas and the like. The molding method comprises the following steps:
the main equipment of the knitting mode is a pentacle column type knitting machine, the wires are attached to the inner rubber layer of the pipe body in a net-shaped crossed mode by means of the spindle assemblies fixed in the two crossed runways of the large disc and moving in a crossed mode along the opposite direction of 8, but the knitting machine can only be used for the wires, and cloth materials cannot be used.
The main equipment of the winding mode is a 2-disc and 4-disc winding machine, a main shaft is provided with large discs, spindle wire wheels are arranged on the front side and the back side of each large disc, the large discs rotate along with the main shaft in a single direction, adjacent large discs rotate in a single direction in opposite directions, and wires of each disc are attached to an inner rubber layer of the pipe body in an independent spiral angle and direction. The currently used winding machines are all special types, mainly including steel wire winding machines, cotton wire winding machines (polyester wires, cotton wires, aramid fibers, cord yarns) and cloth winding machines
The prior art has the following defects:
1) the technical defects of the weaving mode include that the weaving mode is only suitable for wires and cloth materials, the production cannot be realized, the production degree is slow, the efficiency is low, and the noise greatly affects the hearing of workers.
The winding mode, steel wire coiler are big tension unwrapping wire mode, are applicable to the shaping of high-pressure steel wire winding pipe, and tension is adjustable, but big line and little line tension difference are great, and three time quantum can not unify high-speed production before, in the middle of during production, but the available electrical apparatus of this problem is controlled, influences production efficiency but the quality is more stable, also can not cause the influence to the operation convenience. The cotton thread machine is free unwrapping wire mode, and tension mainly derives from the gravity of line wheel itself and the frictional force of line wheel and axle, uncontrollable tension, and the during operation needs the workman to adjust tension according to winding quality change line wheel, the stability of unfavorable product quality, and operation convenience. The cloth winding machine is mainly used for forming cloth materials, and wires cannot be used and are single. The function of the existing winding equipment is independent and single, the number of required machine tables is large, the investment of the cost of the factory equipment is increased, the use cost of the factory site is increased, and the daily maintenance cost is increased. One machine is not beneficial to flexibly allocating production plans, the utilization rate of the machine is reduced due to the uncertainty of orders, the recruitment amount of workers is increased, and the waste of human resources is caused.
Disclosure of Invention
The present invention is directed to a high speed wire winding machine to solve the above problems of the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
a high-speed steel wire winding machine mainly comprises a main machine seat, a power assembly, a large disc, a steel wire preforming device, a wire distributing disc, a straight middle rubber casing, a transmission chain and a high-speed constant-tension pay-off assembly, wherein the power assembly is fixedly installed at the lower part of the main machine seat, an adjustable-tension mechanical arm is fixedly installed at the upper part of the left side of the main machine seat, a hollow shaft is rotatably installed at the upper part of the main machine seat through a bearing, a toothed chain wheel is fixedly installed in the middle of the outer side of the hollow shaft, and the transmission chain is installed between the power assembly and the toothed chain;
an end seat is fixedly installed on the outer side of the right end of the hollow shaft, a large disc is sleeved and installed on the right portion of the end seat on the outer side of the hollow shaft, symmetrically arranged high-speed constant-tension pay-off assemblies penetrate through the edge of the large disc, symmetrically arranged pulley rods are fixedly installed on the outer wall of the large disc on the outer side of the high-speed constant-tension pay-off assemblies, fixed pulleys are rotatably installed at the end portions of the pulley rods, symmetrically arranged first reversing wheel frames are fixedly installed on the side wall of the left side of the large disc on the inner side of the high-speed constant-tension pay-off assemblies, symmetrically arranged second reversing wheel frames are fixedly installed on the side wall of the right side of the large disc on the inner side of the high-speed constant-tension pay-off assemblies, and V-shaped;
the end seat right-hand member passes through the bolt crimping and installs preforming assembly pipe, and preforming assembly pipe left end closely crimps the deep bid right side wall, preforming assembly pipe outside middle part fixed mounting has steel wire preforming device, preforming assembly pipe right-hand member fixed mounting has the distributing terminal board, the inside grafting of quill shaft is installed and is directly put the well rubber shell.
As a further scheme of the invention: adjustable tension arm mainly includes branch, slip regulating plate, support arm, connects seat, well joint block, thread head, adjusting screw and thread bush soon, support arm left end fixed mounting has the alignment jig, and alignment jig middle part slidable mounting has the joint block soon, connects seat left side outer wall fixed mounting to have the slip regulating plate soon, alignment jig left end middle part runs through to connect soon and installs adjusting screw, and the adjusting screw right-hand member connects soon through the screw assembly with the slip regulating plate, connect soon in the seat middle part and connect soon through the screw thread and install well joint block, well joint block bottom fixed mounting has the thread bush, and the thread head is installed to the thread bush inboard connecing soon, and thread head bottom fixed mounting has branch.
As a still further scheme of the invention: high-speed permanent tension unwrapping wire assembly mainly includes assembly seat, line roller, spool, damping bull stick, friction pulley and friction ring, assembly seat middle part runs through fixed mounting and has the spool, and spool outside cover is established and is installed the line roller that the symmetry set up, and the line roller outside is coiled and is provided with the steel cable, spool outer wall fixed mounting has the friction ring, friction ring and line roller fixed joint, the big dish is located assembly seat department fixed mounting and is had the damping bull stick that the symmetry set up, and the friction pulley is installed through the bolt crimping to damping bull stick tip, friction pulley outer wall and friction ring outer wall in close contact with.
As a still further scheme of the invention: and a through hole for a steel rope to pass through is formed in the position, between the first reversing wheel frame and the second reversing wheel frame, of the large disc.
As a still further scheme of the invention: the wire passing holes are arranged in the wire distributing plate at equal intervals, and the number of the wire passing holes is consistent with the sensing and constant strand number.
As a still further scheme of the invention: the rubber shell inner wall is attached to and installed with a middle rubber sheet, and the middle rubber sheet is formed in a preset mode to be in a circular wrapping state and attached to the straight rubber shell inner wall.
As a still further scheme of the invention: the power assembly passes through pencil and external power source and external control equipment electric connection, external control equipment includes four 11KW servo frequency converters, a 7.5KW servo frequency converter, a PLC programmable controller and a man-machine operation screen.
Compared with the prior art, the invention has the beneficial effects that:
the invention has reasonable structural design, and the winding mode can completely replace the weaving mode for the weaving mode, thereby solving the problems of low weaving speed, non-universal material and noise pollution reduction; the machine has multiple purposes, the paying-off or cloth releasing tension is adjusted according to production needs, the production mode is flexibly changed according to the condition of an order, the production of pipe bodies of different types is met, the investment of the cost of factory equipment is solved, the land area is reduced, the maintenance cost is reduced, and the manpower resources are saved.
Drawings
Fig. 1 is a schematic sectional structure view of a high-speed wire winder.
Fig. 2 is a schematic structural diagram of the large disc, the hollow shaft, the spool, the friction seat and the assembly seat in the high-speed steel wire winding machine.
FIG. 3 is a schematic view of the structure among the support arm, the adjustable slide and the support bar in the high speed wire winding machine.
In the figure: the device comprises a main machine base 1, a support rod 2, a power assembly 3, an assembly base 4, a large disc 5, a steel wire preforming device 6, a wire distributing disc 7, a straight middle rubber casing 8, a transmission chain 9, a wire roller 10, a fixed pulley 11, a wire shaft 12, a pulley lever 13, a steel rope 14, a first reversing wheel frame 15, a second reversing wheel frame 17, a V-shaped wheel 18, an end base 19, an adjusting frame 20, a sliding adjusting plate 21, a support arm 22, a screwing base 23, a middle connecting block 24, a threaded head 25, an adjusting screw 26, a threaded sleeve 27, a hollow shaft 28, a preforming assembly pipe 29, a damping rotating rod 30, a friction wheel 31 and a friction ring 32.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly and can, for example, be fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 3, in an embodiment of the present invention, a high-speed steel wire winding machine mainly includes a main machine base 1, a power assembly 3, a large disc 5, a steel wire preforming device 6, a wire distributing disc 7, a straight middle rubber casing 8, a transmission chain 9 and a high-speed constant tension pay-off assembly, wherein the power assembly 3 is fixedly installed at the lower part of the main machine base 1, an adjustable tension mechanical arm is fixedly installed at the upper part of the left side of the main machine base 1, a hollow shaft 28 is rotatably installed at the upper part of the main machine base 1 through a bearing, a toothed chain wheel is fixedly installed at the middle part of the outer side of the hollow shaft 28, and the transmission chain 9 is installed between the power assembly 3 and;
an end seat 19 is fixedly installed on the outer side of the right end of the hollow shaft 28, a large disc 5 is sleeved and installed on the outer side of the hollow shaft 28, which is positioned on the right portion of the end seat 19, a symmetrically-arranged high-speed constant-tension pay-off assembly is fixedly installed at the edge of the large disc 5 in a penetrating manner, symmetrically-arranged pulley bars 13 are fixedly installed on the outer wall of the large disc 5, which is positioned on the outer side of the high-speed constant-tension pay-off assembly, symmetrically-arranged pulley bars 13 are rotatably installed at the end portion of the pulley bars 13, symmetrically-arranged first reversing wheel frames 15 are fixedly installed on the side wall of the left side of the large disc 5, which is positioned on the inner side of the high-speed constant-tension pay-off assembly, symmetrically-arranged second reversing wheel frames 17 are fixedly installed on the side wall;
the end seat 19 is provided with a preforming assembly pipe 29 at the right end through bolt crimping, the preforming assembly pipe 29 is tightly crimped on the right side wall of the large plate 5 at the left end, a steel wire preforming device 6 is fixedly arranged in the middle of the outer side of the preforming assembly pipe 29, a distributing plate 7 is fixedly arranged at the right end of the preforming assembly pipe 29, and a straight middle rubber shell 8 is inserted and arranged in the hollow shaft 28.
Adjustable tension arm mainly includes branch 2, slide adjusting plate 21, support arm 22, connects seat 23, well joint block 24, thread head 25, adjusting screw 26 and thread bush 27 soon, support arm 22 left end fixed mounting has alignment jig 20, and alignment jig 20 middle part slidable mounting has connect seat 23 soon, connects 23 left side outer wall fixed mounting of seat to have slide adjusting plate 21 soon, 20 left end middle parts of alignment jig run through to connect soon and install adjusting screw 26, and adjusting screw 26 right-hand member connects soon through the screw assembly with slide adjusting plate 21, connect in installing through the screw soon in 23 middle parts of revolving joint block 24 through the screw thread soon, well joint block 24 bottom fixed mounting has thread bush 27, and thread bush 27 inboard connects soon and installs thread head 25, and thread head 25 bottom fixed mounting has branch 2.
High-speed permanent tension unwrapping wire assembly mainly includes assembly seat 4, line roller 10, spool 12, damping bull stick 30, friction pulley 31 and friction ring 32, assembly seat 4 middle parts run through fixed mounting has spool 12, and spool 12 outside cover is established and is installed the line roller 10 that the symmetry set up, and the line roller 10 outside is coiled and is provided with steel cable 14, 12 outer wall fixed mounting of spool has friction ring 32, friction ring 32 and the fixed joint of line roller 10, 5 heavy dishes are located assembly seat 4 fixed mounting of department have the damping bull stick 30 that the symmetry set up, and friction pulley 31 is installed through the bolt crimping to damping bull stick 30 tip, friction pulley 31 outer wall and friction ring 32 outer wall in close contact with.
The large disc 5 is provided with a perforation for the steel cable 14 to pass through at a position between the first reversing wheel frame 15 and the second reversing wheel frame 17.
The wire passing holes are arranged in the wire distributing plate 7 at equal intervals, and the number of the wire passing holes is consistent with the number of the constant 14 strands.
The inner wall of the straight middle rubber casing 8 is attached with a middle rubber sheet, and the middle rubber sheet is formed into a circular wrapping state in advance and is attached to the inner wall of the straight middle rubber casing 8.
Power assembly 3 passes through pencil and external power source and external control equipment electric connection, external control equipment includes four 11KW servo frequency converters, a 7.5KW servo frequency converter, a PLC programmable controller and a man-machine operation screen.
The working principle of the invention is as follows:
the invention relates to a high-speed steel wire winding machine, wherein four devices are combined for use and matched with a set of traction assembly to form a production line, and the device is assisted with a high-speed constant-tension pay-off assembly and an adjustable-tension mechanical arm, can be combined to have a multi-purpose function and is provided with a straight-laying medium-rubber preforming process;
1. the high-speed constant-tension pay-off assembly and the adjustable-tension mechanical arm meet the requirements of winding processes of wires (steel wires, cotton wires, terylene and the like) and winding processes of medium-sized glue, screen cloth, cord fabric and nylon water cloth. Realizing multiple purposes of one machine. Saving the equipment investment cost for enterprises.
2. The tension of the high-speed constant-tension paying-off assembly and the tension of the adjustable tension mechanical arm can be controlled, uniform and constant, and the product quality is ensured.
3. The steel wire preforming device performs the steel wire according to the simple effectual and host computer of circle footpath and pitch of technological requirement in step, thoroughly replaces traditional machine preforming process under, labour saving and time saving.
4. The wire distribution plate uniformly separates the stranded wires to ensure that the wire distance is uniform when the wires are wound on the pipe body, thereby solving the common problem of non-uniform density.
5. Put well glue preforming mechanism directly, will well film predetermined shaping attaches to the body for circular parcel state, effectively solves the incomplete glue deficiency substandard product that causes of the folding parcel of well glue
6. The control program independently controls the frequency of 5 servo frequency converters, and the acceleration and deceleration time ensures that the error of the winding stroke is ensured within 0.5mm, thereby ensuring the product quality.
The design rotating speed of the large disc of the mechanism is 120 revolutions per minute, and the winding efficiency is improved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (7)

1. A high-speed steel wire winding machine mainly comprises a main machine base (1), a power assembly (3), a large disc (5), a steel wire preforming device (6), a distributing disc (7), a straight middle rubber casing (8), a transmission chain (9) and a high-speed constant-tension pay-off assembly, and is characterized in that the power assembly (3) is fixedly installed at the lower part of the main machine base (1), an adjustable-tension mechanical arm is fixedly installed at the upper part of the left side of the main machine base (1), a hollow shaft (28) is rotatably installed at the upper part of the main machine base (1) through a bearing, a toothed chain wheel is fixedly installed at the middle part of the outer side of the hollow shaft (28), and the transmission chain (9) is sleeved between the power assembly (3) and the;
an end seat (19) is fixedly arranged on the outer side of the right end of the hollow shaft (28), a large disc (5) is sleeved and arranged on the right part of the end seat (19) on the outer side of the hollow shaft (28), high-speed constant-tension pay-off assemblies which are symmetrically arranged are fixedly arranged on the edge of the large disc (5) in a penetrating manner, pulley rods (13) which are symmetrically arranged are fixedly arranged on the outer wall of the large disc (5) positioned outside the high-speed constant-tension pay-off assembly, fixed pulleys (11) are rotatably arranged at the end parts of the pulley rods (13), the side wall of the left side of the large disc (5) positioned at the inner side of the high-speed constant-tension pay-off assembly is fixedly provided with first reversing wheel frames (15) which are symmetrically arranged, the side wall of the right side of the large disc (5) positioned at the inner side of the high-speed constant-tension paying-off assembly is fixedly provided with second reversing wheel frames (17) which are symmetrically arranged, the ends of the first reversing wheel frame (15) and the second reversing wheel frame (17) are rotatably provided with V-shaped wheels (18) through bearings;
end seat (19) right-hand member is installed preforming assembly pipe (29) through the bolt crimping, and preforming assembly pipe (29) left end closely crimps big dish (5) right side wall, preforming assembly pipe (29) outside middle part fixed mounting has steel wire preforming device (6), preforming assembly pipe (29) right-hand member fixed mounting has wire distributing tray (7), hollow shaft (28) inside grafting is installed and is directly put well jiao nang (8).
2. The high-speed steel wire winding machine according to claim 1, wherein the adjustable tension mechanical arm mainly comprises a support rod (2), a sliding adjusting plate (21), a support arm (22), a screwing seat (23), a middle joint block (24), a screw head (25), an adjusting screw rod (26) and a screw sleeve (27), the left end of the support arm (22) is fixedly provided with an adjusting frame (20), the middle part of the adjusting frame (20) is slidably provided with the screwing seat (23), the outer wall of the left side of the screwing seat (23) is fixedly provided with the sliding adjusting plate (21), the middle part of the left end of the adjusting frame (20) is provided with the adjusting screw rod (26) in a penetrating and screwing way, the right end of the adjusting screw rod (26) is screwed with the sliding adjusting plate (21) through screw assembly, the middle part of the screwing seat (23) is provided with the middle joint block (24) through screw thread, the bottom end of the middle joint, the inner side of the threaded sleeve (27) is screwed with a threaded head (25), and the bottom end of the threaded head (25) is fixedly provided with a support rod (2).
3. A high-speed wire winding machine according to claim 1, characterized in that said high-speed constant-tension pay-off assembly mainly comprises a mounting seat (4), a wire roller (10), a wire spool (12), a damping rotating rod (30), a friction wheel (31) and a friction ring (32), a bobbin (12) is fixedly arranged in the middle of the assembling seat (4) in a penetrating way, wire rollers (10) which are symmetrically arranged are sleeved on the outer side of the bobbin (12), a steel rope (14) is wound on the outer side of each wire roller (10), a friction ring (32) is fixedly arranged on the outer wall of the bobbin (12), the friction ring (32) is fixedly clamped with the thread roller (10), big dish (5) are located assembly seat (4) and locate fixed mounting have damping bull stick (30) that the symmetry set up, and friction pulley (31) are installed through the bolt crimping to damping bull stick (30) tip, and friction pulley (31) outer wall and friction ring (32) outer wall in close contact with.
4. A high speed wire winder as claimed in claim 1, wherein said large disc (5) is provided with perforations for the passage of the steel cord (14) at a position between the first reversing wheel carriage (15) and the second reversing wheel carriage (17).
5. The high-speed steel wire winding machine according to claim 1, wherein the distribution board (7) is provided with equidistantly arranged wire through holes, and the number of the wire through holes is consistent with the number of the sensing constant (14) strands.
6. The high-speed steel wire winding machine according to claim 1, wherein a middle rubber sheet is attached to the inner wall of the straight middle rubber casing (8), and the middle rubber sheet is pre-formed into a circular wrapping state and attached to the inner wall of the straight middle rubber casing (8).
7. A high speed wire winder as claimed in claim 1, wherein the power pack (3) is electrically connected to an external power source and external control equipment by a wire harness.
CN202010295486.1A 2020-04-15 2020-04-15 High-speed steel wire winding machine Pending CN111266494A (en)

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Application Number Priority Date Filing Date Title
CN202010295486.1A CN111266494A (en) 2020-04-15 2020-04-15 High-speed steel wire winding machine

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Application Number Priority Date Filing Date Title
CN202010295486.1A CN111266494A (en) 2020-04-15 2020-04-15 High-speed steel wire winding machine

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112935155A (en) * 2021-03-26 2021-06-11 长春惠邦科技有限公司 Steel wire braider

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CN106276432A (en) * 2016-08-31 2017-01-04 漯河利通液压科技股份有限公司 Supertension heavy caliber petroleum drilling delivery hose steel wire coiler
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CN212264399U (en) * 2020-04-15 2021-01-01 枣庄市天一实业有限公司 High-speed steel wire winding machine
CN111252624A (en) * 2020-04-16 2020-06-09 枣庄市天一实业有限公司 High-speed constant-tension pay-off assembly

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112935155A (en) * 2021-03-26 2021-06-11 长春惠邦科技有限公司 Steel wire braider
CN112935155B (en) * 2021-03-26 2021-11-09 长春惠邦科技有限公司 Steel wire braider

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