CN209975240U - Annular rope winding machine - Google Patents
Annular rope winding machine Download PDFInfo
- Publication number
- CN209975240U CN209975240U CN201920253594.5U CN201920253594U CN209975240U CN 209975240 U CN209975240 U CN 209975240U CN 201920253594 U CN201920253594 U CN 201920253594U CN 209975240 U CN209975240 U CN 209975240U
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- untwisting
- twisting
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- rope
- shaft
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Abstract
The utility model discloses an annular rope coiler, including frame, twisting subassembly, move back and twist with fingers subassembly, die assembly and traction assembly, twisting subassembly includes twisting driving motor and circular guide rail, moves back and twists with fingers the subassembly including moving back and twist with fingers driving motor, store up a silk I-shaped wheel and move back and twist with fingers the axle etc. move back and twist with the opposite rotation of circular guide rail direction of rotation, move back and twist with fingers the place ahead of axle and set up die assembly, move back and twist with fingers the below of axle and set up the rope support, set up a plurality of godet rollers on the rope support, the godet roller is used for moving back and twists with the leading-in die assembly front end of silk thread of spool cross the output become rope point. The utility model discloses a structural design is exquisite, easy and simple to handle, move back to twist with fingers effectual, degree of automation height, can adopt a wire rod to twist with fingers out high-quality annular rope, and is applicable to the annular rope preparation of different girths, and is efficient, the flexibility is strong.
Description
Technical Field
The utility model relates to an annular rope technical field especially relates to an annular rope coiler that degree of automation is high, product quality is good.
Background
The annular rope is also called a jointless rope, and for example, the annular steel wire rope is widely applied to hoisting occasions with high strength requirements due to the strong fatigue resistance and tensile strength. If the annular steel wire rope is manufactured by adopting a method of butt joint of whole strands of the steel wire rope and welding of monofilaments to monofilaments, the operation is difficult, the anti-fatigue effect of the joint is poor and the joint is easy to break, and the integral strength of the annular steel wire rope is influenced. At present, the automatic manufacturing equipment of the annular rope is also provided, the winding is realized by winding the core wire by one or more strands of sub-wires, and when the manufactured annular steel wire rope is taken down, the winding phenomenon is generated due to the stress action, so that the finished annular steel wire rope can not be used easily.
SUMMERY OF THE UTILITY MODEL
To the technical problem, the utility model provides an annular rope coiler, it has unique twisting, moves back to twist with fingers and the design of tension feedback, compact structure, length adjustable, and occupation space is little, can adopt a wire rod high efficiency to twist with fingers and make high-quality annular rope.
In order to achieve the technical purpose, the utility model adopts the following technical scheme:
an endless rope winding machine characterized in that: the twisting assembly comprises a twisting assembly support arranged at one end of the frame, a twisting driving motor and a plurality of guide wheels are arranged on the outer wall of the twisting assembly support, a circular guide rail driven to rotate by the twisting driving motor is arranged on the inner wall of the twisting assembly support, and a central shaft for a wire or a rope to penetrate through the center of the circular guide rail is vertically arranged on the surface of the twisting assembly support;
the untwisting component comprises an untwisting component support arranged on the surface of the circular guide rail, an untwisting driving motor, a wire storage spool and an untwisting shaft are arranged on the untwisting component support, a wire passing nozzle for the silk wires on the wire storage spool to penetrate out is arranged at the front end of the untwisting shaft, and the untwisting driving motor is used for driving the untwisting shaft to rotate in the direction opposite to the rotating direction of the circular guide rail;
the die assembly comprises a die assembly support arranged in front of the untwisting shaft, the die assembly is provided with a die hole for a wire or a rope to pass through, the output end of the die assembly is provided with a second straightening assembly, the front end of the central shaft is sequentially provided with a front positioning wheel, a straightening assembly, a rear positioning wheel and a centering wheel, the input end of the die hole is a rope forming point twisted by the annular rope, the output end of the first straightening assembly, the die hole of the die assembly and the second straightening assembly are positioned on the same straight line, the rope support is arranged below the untwisting shaft, the rope forming support is provided with a plurality of godet wheels, and the godet wheels are used for guiding the silk threads output by the thread passing nozzle of the untwisting shaft into the rope point through the centering wheel;
the traction assembly comprises a traction assembly support arranged behind the die assembly support, and a traction wheel, a traction wheel driving motor, a tension wheel and a guide wheel are arranged on the traction assembly support.
Preferably, the surface of the circular guide rail is provided with an internal gear which is concentric with the central shaft, the inner side of the internal gear is provided with a driving gear and a plurality of auxiliary supporting gears, the driving gear and the auxiliary supporting gears are both provided with teeth which are meshed with the internal gear, and an output shaft of the twisting driving motor is connected with the driving gear.
Preferably, the outer circumference of the circular guide rail is provided with a plurality of supporting guide rollers which are in tangential contact with the outer circumference.
Preferably, the supporting guide roller comprises a plurality of concentric supporting guide rollers and eccentric supporting guide rollers which are arranged on the inner wall of the twisting component bracket, the concentric supporting guide rollers are fixedly arranged, and the eccentric supporting guide rollers are adjustably arranged through nuts.
Preferably, the untwisting component support is provided with a transmission gear and an untwisting shaft gear, the bottom of the untwisting shaft is mounted on the surface of the circular guide rail through a bearing, the middle of the untwisting shaft is provided with a containing cavity used for mounting the wire storage spool, the untwisting shaft gear is sleeved on the outer wall of the rear end of the untwisting shaft, the transmission gear is meshed with the untwisting shaft gear, the untwisting driving motor is connected with the transmission gear, the surface of the circular guide rail is provided with a copper ring which is concentric with the central shaft, and the outer circumference of the copper ring is provided with a plurality of.
Preferably, a magnetic damper is arranged on the wire storage spool.
Preferably, the traction assembly comprises a linear motion module arranged on the rack, and the traction assembly bracket is mounted on the linear motion module.
Preferably, the rack is provided with a linear slide rail and a slidable protective cover body arranged on the linear slide rail, and the slidable protective cover body is used for surrounding the twisting assembly and the untwisting assembly.
Preferably, the rack is provided with a control cabinet and an HMI touch screen.
The utility model discloses an annular rope coiler is during the use, the silk thread of certain length is pulled out from storing up a I-shaped wheel, and weld the free end of silk thread on the silk thread, form the annular heart yearn that has predetermined girth, the annular heart yearn is through centering wheel under the traction of traction assembly, the nib, the second alignment subassembly, traction assembly, the twisting subassembly, locating wheel and first alignment subassembly form the circulation rotation circuit, silk thread on the storing up a I-shaped wheel is exported to rope forming point according to the godet wheel of predetermined speed winding on the rope forming frame, realize that silk thread on the storing up a I-shaped wheel twines on the annular heart yearn with predetermined lay length, continuous circulation winding, make the annular rope that stranded sub-line was twisted. Furthermore, the utility model discloses the accessible sets up tension sensor etc. on installing adjustable speed attenuator, heart yearn and the silk thread on storing up silk I-shaped wheel, realizes detecting and control silk thread, the tension of annular rope, and attenuator and tension sensor are by the controller automatic control in the switch board to realize human-computer interaction operation, improve equipment's degree of automation through the HMI touch-sensitive screen.
Due to the adoption of the technical scheme, the utility model discloses following technological effect has: the utility model discloses a structural design is exquisite, easy and simple to handle, move back to twist with fingers effectual, degree of automation height, can adopt a wire rod to twist with fingers out high-quality annular rope, and is applicable to the annular rope preparation of different girths, and is efficient, the flexibility is strong.
Drawings
The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
fig. 1 is a perspective view two of a preferred embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is a second perspective view of the endless rope winder of FIG. 1;
FIG. 4 is an enlarged view of portion AA in FIG. 3;
FIG. 5 is a schematic view of the twist and untwist assemblies of FIG. 1;
FIG. 6 is a schematic view of the twist assembly of FIG. 1 with the disks hidden;
the machine comprises a rack-1, a twisting component-2, a twisting component support-20, a twisting driving motor-21, a circular guide rail-22, a central shaft-23, an internal gear-24, a driving gear-25, an auxiliary supporting gear-26, a concentric supporting guide roller-27, an eccentric supporting guide roller-28, a disc-29, a untwisting component-3, an untwisting component support-30, an untwisting driving motor-31, a transmission gear-32, an untwisting shaft gear-33, a wire storage spool-34, an untwisting shaft-35, a wire nozzle-351, an accommodating cavity-352, a rope forming support-36, a wire guide wheel-361, a copper ring-37, a carbon brush-38 and a magnetic damper-39, wherein the wire guide wheel-31 is arranged on the rack; the device comprises a die assembly-4, a die assembly support-40, a die hole-41, a traction assembly-5, a traction assembly support-50, a traction wheel driving motor-51, a traction wheel-52, a tension wheel-53, a guide wheel-54, a linear motion module-55, a first alignment assembly-6, a front positioning wheel-61, a rear positioning wheel-62, a centering wheel-63, a second alignment assembly-7, a slidable protective cover body-8, a linear slide rail-80, a control cabinet-9 and an HMI touch screen-90.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
As shown in fig. 1 to 6, a ring-shaped rope winding machine comprises a frame 1, a twisting component 2, a untwisting component 3, a die assembly 4 and a traction component 5, wherein the twisting component 2 comprises a twisting component support 20 arranged at one end of the frame 1, the outer wall of the twisting component support 20 is provided with a twisting driving motor 21 and a plurality of guide wheels 201, the inner wall is provided with a circular guide rail 22 driven by the twisting driving motor 21 to rotate and a disc 29 detachably mounted on the circular guide rail 22, the surface of the twisting component support 20 is vertically provided with a central shaft 23 for a thread or a rope to pass through the center of the circular guide rail 22, the surface of the circular guide rail 22 is provided with an inner gear 24 concentrically arranged with the central shaft 23, the inner side of the inner gear 24 is provided with a driving gear 25 and a plurality of auxiliary supporting gears 26, the driving gear 25 and the auxiliary supporting gears 26 are both provided with teeth engaged with the inner, the gear transmission between the drive gear 25 and the internal gear 24 effects a rotational movement of the circular guide rail 22.
As shown in fig. 2, in the present invention, the untwisting assembly 3 includes an untwisting assembly bracket 30 installed on the surface of the circular guide rail 22, the untwisting assembly bracket 30 is provided with an untwisting driving motor 31, a transmission gear 32, an untwisting shaft gear 33, a yarn storage spool 34 and an untwisting shaft 35, the bottom of the untwisting shaft 35 is installed on the surface of the circular guide rail 22 through a bearing, the middle part of the untwisting shaft is provided with a containing cavity 352 for installing the yarn storage spool 34, the front end of the untwisting shaft is provided with a yarn passing nozzle 351 for allowing the yarns on the yarn storage spool 34 to pass through, and the untwisting driving motor 31 is used for driving the untwisting shaft 35 to rotate in the; the untwisting shaft gear 33 is sleeved on the outer wall of the rear end of the untwisting shaft 35, the untwisting driving motor 31 is connected with the transmission gear 32, the transmission gear 32 is meshed with the untwisting shaft gear 33, the surface of the circular guide rail 22 is provided with a copper ring 37 concentrically arranged with the central shaft 23, the outer circumference of the copper ring 37 is provided with a plurality of carbon brushes 38 rotating along with the circular guide rail 22, and the carbon brushes and the copper ring use the exciting current generated on the circular guide rail as a direct current power supply of the untwisting driving motor 31.
As shown in fig. 1 to 6, the utility model discloses in, moulding-die assembly 4 is equipped with the nib 41 that supplies silk or rope to pass including setting up in the moulding-die assembly support 40 that moves back in the front of twisting shaft 35, moulding-die assembly 4, and the aperture of nib 41 and the diameter size looks adaptation of annular rope can improve the rope quality that becomes of annular rope, and easily realize, easy and simple to handle. The output of moulding-die subassembly 4 is equipped with second alignment subassembly 7, the front end of center pin 23 sets gradually preceding positioning wheel 61, first alignment subassembly 6, back positioning wheel 62 and centering wheel 63, the input of nib 41 is the rope point of one-tenth that the annular rope was twisted with fingers, the output of first alignment subassembly 6, nib 41 and the second alignment subassembly 7 of moulding-die subassembly 4 are located same straight line, the below of axle 35 that untwists sets up rope support 36, it sets up a plurality of godet wheels 361 on the rope support 36 to become, godet wheel 361 is used for the silk thread that the line mouth 351 output of passing of axle 35 that untwists with leading-in rope point of one-tenth through centering wheel 63.
As shown in fig. 5 and 6, the utility model discloses in, pull subassembly 5 including setting up in the subassembly support 50 that pulls at moulding-die assembly support 40 rear, pull and set up traction wheel 52 on the subassembly support 50, traction wheel driving motor 51, tension pulley 53, leading wheel 54, linear motion module 55 in the frame, it installs on linear motion module 55 to pull subassembly support 50, linear motion module 55 is preferred by servo motor driven linear guide, realize the automatically regulated who pulls subassembly support 50 position through servo motor, through module servo motor, not only realize the fixed length of different length specification products, and can realize developments constant tension production. Namely, when the tension fluctuates in the rope making process, the tension balance is adjusted through the corresponding forward or reverse operation of the servo motor according to the tension feedback of the system, so that the requirement of constant tension in the rope making process is met.
As shown in fig. 5 and 6, the utility model discloses in, the outer circumference of circular guide rail 20 still sets up a plurality of support guide rollers with the contact of the outer circumference tangent type, support guide rollers including installing a plurality of concentric support guide rollers 27 and the eccentric support guide rollers 28 on twisting subassembly support 21 inner wall, it is fixed installation to support guide rollers 27 with one heart, eccentric support guide rollers 28 is the adjustable installation through nut locking, adjust eccentric support guide rollers 28 through swivel nut and realize finely tuning circular guide rail's position, ensure that circular guide rail is rotatory on predetermined position, improve the accuracy of twisting.
As shown in fig. 1 to 4, the utility model discloses in, be equipped with linear slide rail 80 in the frame 1 and set up the slidable protecting cover body 8 on linear slide rail 80, slidable protecting cover body 8 is used for surrounding twisting subassembly 2 and moves back to twist with fingers subassembly 3, and the preferred PC transparent material of the slidable protecting cover body is made, and twisting subassembly support 20's bottom can set up the locking cylinder that is used for locking the slidable protecting cover body, and the controller in the locking cylinder connection control cabinet realizes automatic locking and opens.
As shown in fig. 1 and 5, the utility model discloses in, be equipped with switch board 9 and HMI touch-sensitive screen 90 on the frame 1, set up magnetic damper 39 on the storage silk I-shaped wheel 34, magnetic damper is called tension controller, tensioner or stopper again, realizes the device of adjusting torsion through adjusting magnetic field, and the structure is small and exquisite, simple to operate.
The present invention is not limited to the foregoing embodiments. The invention extends to any novel feature or any novel combination of features disclosed in this specification, and to any novel method or process steps or any novel combination of features disclosed.
Claims (9)
1. An endless rope winding machine characterized in that: the wire twisting machine comprises a rack (1), a twisting component (2), a untwisting component (3), a die assembly (4) and a traction component (5), wherein the twisting component (2) comprises a twisting component support (20) arranged at one end of the rack (1), the outer wall of the twisting component support (20) is provided with a twisting driving motor (21) and a plurality of guide wheels (201), the inner wall of the twisting component support is provided with a circular guide rail (22) driven to rotate by the twisting driving motor (21), and the surface of the twisting component support (20) is vertically provided with a central shaft (23) for a wire or a rope to penetrate through the center of the circular guide rail (22);
the untwisting component (3) comprises an untwisting component support (30) arranged on the surface of the circular guide rail (22), an untwisting driving motor (31), a wire storage spool (34) and an untwisting shaft (35) are arranged on the untwisting component support (30), a wire passing nozzle (351) for a silk wire on the wire storage spool (34) to penetrate out is arranged at the front end of the untwisting shaft (35), and the untwisting driving motor (31) is used for driving the untwisting shaft (35) to rotate in a direction opposite to the rotating direction of the circular guide rail (22);
the die assembly (4) comprises a die assembly support (40) arranged in front of the untwisting shaft (35), the die assembly (4) is provided with a die hole (41) for a wire or a rope to pass through, the output end of the die assembly (4) is provided with a second straightening assembly (7), the front end of the central shaft (23) is sequentially provided with a front positioning wheel (61) and a first straightening assembly (6), the automatic yarn unwinding device comprises a rear positioning wheel (62) and a centering wheel (63), wherein the input end of a die hole (41) is a rope forming point twisted by an annular rope, the output end of a first straightening assembly (6), the die hole (41) of a die assembly (4) and a second straightening assembly (7) are positioned on the same straight line, a rope support (36) is arranged below a yarn unwinding shaft (35), a plurality of yarn guide wheels (361) are arranged on the rope forming support (36), and the yarn guide wheels (361) are used for guiding silk yarns output by a yarn passing nozzle (351) of the yarn unwinding shaft (35) into the rope forming point through the centering wheel (63);
the traction assembly (5) comprises a traction assembly support (50) arranged behind the die assembly support (40), and a traction wheel (52), a traction wheel driving motor (51), a tension wheel (53) and a guide wheel (54) are arranged on the traction assembly support (50).
2. The endless rope winding machine of claim 1, wherein: the surface of the circular guide rail (22) is provided with an internal gear (24) which is concentric with the central shaft (23), the inner side of the internal gear (24) is provided with a driving gear (25) and a plurality of auxiliary supporting gears (26), the driving gear (25) and the auxiliary supporting gears (26) are both provided with teeth which are meshed with the internal gear (24), and the output shaft of the twisting driving motor (21) is connected with the driving gear (25).
3. The endless rope winding machine of claim 1, wherein: and a plurality of supporting guide rollers in tangential contact with the outer circumference are arranged on the outer circumference of the circular guide rail (22).
4. The endless rope winding machine of claim 3, wherein: the supporting guide roller comprises a plurality of concentric supporting guide rollers (27) and eccentric supporting guide rollers (28) which are arranged on the inner wall of the twisting component support (20), the concentric supporting guide rollers (27) are fixedly arranged, and the eccentric supporting guide rollers (28) are adjustably arranged through nuts.
5. The endless rope winding machine of claim 1, wherein: set up drive gear (32) and detwist shaft gear (33) on detwisting subassembly support (30), the bottom of detwisting axle (35) is crossed the bearing and is installed in the surface of circular guide rail (22), the middle part is equipped with and is used for installing holding chamber (352) that store up silk I-shaped wheel (34), detwist shaft gear (33) cup joints on the rear end outer wall of detwisting axle (35), drive gear (32) and detwist shaft gear (33) mesh mutually, detwist driving motor (31) connect drive gear (32), the surface of circular guide rail (22) is equipped with copper ring (37) with center pin (23) concentric setting, the outer circumference of copper ring (37) sets up a plurality of carbon brushes (38) along with circular guide rail (22) pivoted.
6. The endless rope winding machine of claim 1, wherein: the wire storage spool (34) is provided with a magnetic damper (39).
7. The endless rope winding machine of claim 1, wherein: the traction assembly (5) comprises a linear motion module (55) arranged on the rack (1), and the traction assembly bracket (50) is arranged on the linear motion module (55).
8. The endless rope winding machine of claim 1, wherein: the frame (1) is provided with a linear slide rail (80) and a slidable protective cover body (8) arranged on the linear slide rail (80), and the slidable protective cover body (8) is used for surrounding the twisting component (2) and the untwisting component (3).
9. The endless rope winding machine of claim 1, wherein: and the rack (1) is provided with a control cabinet (9) and an HMI touch screen (90).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920253594.5U CN209975240U (en) | 2019-02-28 | 2019-02-28 | Annular rope winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920253594.5U CN209975240U (en) | 2019-02-28 | 2019-02-28 | Annular rope winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209975240U true CN209975240U (en) | 2020-01-21 |
Family
ID=69253486
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920253594.5U Withdrawn - After Issue CN209975240U (en) | 2019-02-28 | 2019-02-28 | Annular rope winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209975240U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109750542A (en) * | 2019-02-28 | 2019-05-14 | 泰州和润自动化科技有限公司 | Endless rope wrapping machine |
-
2019
- 2019-02-28 CN CN201920253594.5U patent/CN209975240U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109750542A (en) * | 2019-02-28 | 2019-05-14 | 泰州和润自动化科技有限公司 | Endless rope wrapping machine |
| CN109750542B (en) * | 2019-02-28 | 2023-09-19 | 泰州和润自动化科技有限公司 | Annular rope winding machine |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200121 Effective date of abandoning: 20230919 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200121 Effective date of abandoning: 20230919 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |