CN212761684U - Hemisphere processing equipment - Google Patents

Hemisphere processing equipment Download PDF

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Publication number
CN212761684U
CN212761684U CN202021724067.7U CN202021724067U CN212761684U CN 212761684 U CN212761684 U CN 212761684U CN 202021724067 U CN202021724067 U CN 202021724067U CN 212761684 U CN212761684 U CN 212761684U
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axis
cutting
hemisphere
supporting seat
axis driving
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李修文
张海平
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Fenyang Modern Metal Structure Engineering Co ltd
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Fenyang Modern Metal Structure Engineering Co ltd
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Abstract

The utility model relates to the technical field of net rack welding hollow ball processing; the hemispherical machining equipment comprises a rotating mechanism and a cutting assembly positioned above the rotating mechanism, wherein the cutting assembly comprises a cutting mechanism and a Z-axis driving mechanism which is connected with the cutting mechanism and is used for controlling the cutting mechanism to be close to or far away from the rotating mechanism; the cutting mechanism comprises a plasma cutting workpiece and a Y-axis lifting mechanism, wherein the plasma cutting workpiece is positioned above the rotating mechanism, and the Y-axis lifting mechanism is connected with the Z-axis driving mechanism and is used for driving the cutting workpiece to be close to or far away from the rotating mechanism. The utility model provides a novel hemisphere processing equipment can realize automatic cutting to the hemisphere blank, can the relative position of effectual control cutting work piece and hemisphere to the chordal height of effectual control hemisphere cutting position improves the machining precision, and work efficiency is high.

Description

Hemisphere processing equipment
Technical Field
The utility model relates to a hemisphere blank processing technology field, in particular to hemisphere processing equipment.
Background
In the grid structure, the welding ball joint plays a role in connecting the converging rod pieces and transferring internal force, and the welding hemisphere blank plays a role in bridge connection in the grid structure; the production and processing of the welded hemisphere blank are carried out by heating a circular plate with good size under a steel plate to about 900 ℃ according to requirements, pressing the circular plate into a hemisphere blank by a tool die, turning the hemisphere blank into a hemisphere with required size by a lathe, and then welding the two hemispheres.
The existing processing modes are two; one is to adopt a lathe to process; another is acetylene thermal cutting.
Lathe processing belongs to cold working, and the lathe tool needs operating personnel to control the lathe tool for a sword and carries out cutting process in the cutting process, and simultaneously because hemisphere blank is inhomogeneous at the course of working thickness, very easily makes the lathe tool appear damaging in the cutting process, and then makes the process velocity slow, and work efficiency is low.
Acetylene thermal cutting belongs to thermal processing, and before cutting processing, the acetylene thermal cutting needs to wait for preheating of a steel plate, so that the production efficiency is low; meanwhile, the chord height of the hemisphere is obtained by adopting a manual measurement mode before cutting, so that the control of the chord height of the cutting position is not accurate, and the machining precision is seriously and effectively realized.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a novel hemisphere processing equipment is provided, relative position that can effectual control cutting work piece and hemisphere blank, through relative position's control, and then the chordal height of effectual control hemisphere cutting position has improved the machining precision, and it is high to adopt plasma cutting mode to cut work efficiency.
The utility model provides a solution that technical problem adopted is:
a hemisphere processing device comprises a rotating mechanism and a cutting assembly located above the rotating mechanism, wherein the cutting assembly comprises a cutting mechanism and a Z-axis driving mechanism which is connected with the cutting mechanism and used for controlling the cutting mechanism to be close to or far away from the rotating mechanism; the cutting mechanism comprises a plasma cutting workpiece and a Y-axis lifting mechanism, wherein the plasma cutting workpiece is positioned above the rotating mechanism, and the Y-axis lifting mechanism is connected with the Z-axis driving mechanism and is used for driving the plasma cutting workpiece to be close to or far away from the rotating mechanism.
In the use, install the hemisphere blank on rotary mechanism, according to the diameter size of hemisphere blank, then through the motion of Z axle actuating mechanism control cutting mechanism to one side that is close to the hemisphere blank, simultaneously through the adjustment that Y axle elevating system control plasma cutting work piece carries out the cutting position, and then reach the position that accords with the cutting requirement, then control plasma cutting work piece opens, rotary mechanism control hemisphere blank this moment rotates, thereby make plasma cutting work piece cut the hemisphere blank, after rotary mechanism rotatory a week, the cutting is accomplished.
Furthermore, the cutting point is prevented from being inaccurate due to the fact that the moving direction deviates in the moving process along the Y axis; y axle elevating system includes the lifting support frame that is connected and sets up along Y axle direction with Z axle actuating mechanism, set up and install the Y on lifting support frame to the guide rail along Y axle direction to and use and the Y axle drive arrangement who is connected with plasma cutting work piece with the cooperation of Y to the guide rail. The Y-direction guide rail is arranged to effectively realize the guide of the Y-axis driving device.
Furthermore, in order to improve the motion precision of the plasma cutting workpiece in the Y-axis direction, the cutting point position is more accurate, and the cutting precision is higher; the Y-axis driving device comprises a Y-axis driving motor arranged on the lifting support frame, a Y-axis lead screw arranged along the Y-axis direction and connected with the output shaft of the Y-axis driving motor, and a fixed seat matched with the Y-axis lead screw and connected with the Y-axis guide rail in a sliding manner; the fixed seat is connected with the plasma cutting workpiece.
Furthermore, in order to realize the adjustment of the relative cutting angle of the plasma cutting workpiece and the hemisphere blank, the plasma cutting workpiece comprises a connecting rod connected with the fixing seat, an angle adjusting hand wheel connected with one end of the connecting rod away from the fixing seat, and a plasma cutting gun connected with the angle adjusting hand wheel.
Furthermore, in order to ensure that the Z-axis driving mechanism comprises a servo push rod connected with the lifting support frame and a cross beam arranged along the Z-axis direction and used for mounting the servo push rod; one side of the cross beam, which is close to the lifting support frame, is provided with a U-shaped notch, and the lifting support frame is positioned in the U-shaped notch; the lifting support frame is provided with a Z-direction guide rail arranged along the Z-axis direction, and a sliding groove matched with the Z-direction guide rail for use is arranged on the lifting support frame.
Furthermore, in order to improve the working efficiency, the number of the rotating mechanisms is two, and the two rotating mechanisms are arranged in parallel along the X-axis direction; the rotating mechanism comprises a hemispherical supporting seat and a rotating device, wherein the hemispherical supporting seat is positioned below the cutting mechanism, and the rotating device is used for driving the hemispherical supporting seat to rotate.
Further, the rotating device comprises a base, a rack which is rotatably installed on the base and used for installing the hemispherical supporting seat, a transmission shaft which is rotatably installed on the rack and one end of which is connected with the hemispherical supporting seat, a driven gear which is installed at the other end of the transmission shaft and coaxially arranged, a main gear which is meshed with the driven gear, and a rotary driving motor which is used for driving the main gear to rotate; the output shaft of the rotary driving motor is coaxially arranged with the main gear.
Furthermore, in order to realize that the cutting of the hemispherical blank on the other rotating mechanism can be directly carried out after the cutting of one hemispherical blank is finished, the cutting device also comprises an X-axis driving mechanism for driving the Y-axis lifting mechanism and the Z-axis driving mechanism to move along the X-axis direction.
Furthermore, in order to enable the control precision of the movement position along the X-axis direction to be higher, the X-axis driving mechanism comprises an X-direction supporting seat arranged along the X-axis direction and an X-axis driving device used for driving the cross beam to slide along the X-direction supporting seat; the cross beam is provided with an X-direction groove matched with the X-direction supporting seat; the X-axis driving device comprises an X-direction rack arranged along the X-axis direction and mounted on the side surface of the X-direction supporting seat, an X gear meshed with the X-direction rack, and an X-axis driving motor with an output shaft coaxially arranged with the X gear and in transmission connection.
Further, in order to effectively realize the removal along the X axle direction, avoid appearing the deviation at the removal in-process, X axle drive arrangement is still including installing X to the supporting seat both sides and along the X that the X axle direction set up to the guide rail to and install X to recess both sides and with X to the guide rail cooperation X to the guide rail slider that uses.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model can effectively realize the accurate control of the plasma cutting workpiece through the mutual matching of the Y-axis lifting mechanism and the Z-axis driving mechanism, thereby effectively improving the precision of the cutting position of the hemisphere blank, effectively realizing the accurate control of the chord height of the hemisphere, and effectively improving the qualification rate of products;
the utility model effectively adjusts the position of the plasma cutting workpiece relative to the rotating mechanism through the Y-axis lifting mechanism and the Z-axis driving mechanism, thereby the device is suitable for cutting and processing hemispherical blanks with different diameters;
the utility model discloses a mutually supporting of two rotary mechanism, X axle actuating mechanism, the effectual cutting efficiency that has improved.
The utility model effectively realizes the guiding of the corresponding driving mechanism by arranging the X-direction guide rail, the Y-direction guide rail and the Z-direction guide rail;
the utility model realizes the cutting of the hemisphere blank through the plasma cutting torch, has high cutting and forming quality compared with the cutting realized by acetylene, and does not need to wait for the preheating time of the cutting torch; further accelerating the working efficiency.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic sectional structure of the present invention;
FIG. 3 is a schematic structural view of the connection between the Y-axis lifting mechanism and the plasma cutting workpiece according to the present invention;
fig. 4 is a schematic structural view of the Z-axis driving mechanism of the present invention;
fig. 5 is a schematic mechanism diagram of the rotating mechanism of the present invention;
FIG. 6 is a schematic structural view of the X-axis driving mechanism of the present invention;
wherein: 1. a rotation mechanism; 11. a hemispherical supporting seat; 12. a frame; 13. a drive shaft; 14. a slave gear; 15. a main gear; 16. a rotary drive motor; 17. an encoder; 18. an electromagnetic clutch; 19. a pressure bearing; 191. a self-aligning bearing; 2. a Z-axis drive mechanism; 21. a servo push rod; 22. a cross beam; 221. an X-direction groove; 222. a U-shaped notch; 23. a Z-direction guide rail; 3. a Y-axis lifting mechanism; 31. lifting the support frame; 32. a Y-direction guide rail; 33. a Y-axis drive motor; 34. a Y-axis lead screw; 35. a fixed seat; 4. plasma cutting the workpiece; 41. a connecting rod; 42. an angle adjustment hand wheel; 43. a plasma cutting gun; 5. an X-axis drive mechanism; 51. an X-direction supporting seat; 52. an X-axis drive motor; 53. an X gear; 54. an X-direction rack; 55. an X-direction guide rail slider; 56. an X-direction guide rail; 10. and (4) a hemisphere.
Detailed Description
The present invention will be further explained with reference to the drawings and examples.
As shown in fig. 1, the vertical direction is set to the Y-axis direction, the axis direction of the X-direction support base is set to the X-axis direction, and the directions perpendicular to the X-axis direction and the Y-axis direction are set to the Z-axis direction.
The utility model is realized by the following technical scheme, as shown in fig. 1-6, a hemisphere 10 processing device comprises a rotating mechanism 1 for mounting and supporting a hemisphere blank and a cutting assembly positioned above the rotating mechanism 1, wherein the cutting assembly comprises a cutting mechanism and a Z-axis driving mechanism 2 which is connected with the cutting mechanism and is used for controlling the cutting mechanism to be close to or far away from the rotating mechanism 1; the cutting mechanism comprises a plasma cutting workpiece 4 which is positioned above the rotating mechanism 1 and used for cutting the hemispherical blank, and a Y-axis lifting mechanism 3 which is connected with the Z-axis driving mechanism 2 and used for driving the plasma cutting workpiece 4 to be close to or far away from the rotating mechanism 1.
In the use, install the hemisphere blank on rotary mechanism 1, according to the diameter size of hemisphere blank, then through 2 control cutting mechanism of Z axle actuating mechanism to the one side motion that is close to the hemisphere blank, simultaneously through the adjustment that Y axle elevating system 3 control plasma cutting work piece 4 carries out the cutting position, and then reach the position that accords with the cutting requirement, then control plasma cutting work piece 4 opens, rotary mechanism 1 control hemisphere blank rotates this moment, thereby make plasma cutting work piece 4 cut the hemisphere blank, after rotary mechanism 1 rotatory a week, the cutting is accomplished.
Furthermore, the cutting point is prevented from being inaccurate due to the fact that the moving direction deviates in the moving process along the Y axis; as shown in fig. 1 to 3, the Y-axis lifting mechanism 3 includes a lifting support frame 31 connected to the Z-axis driving mechanism 2 and disposed along the Y-axis direction, a Y-axis guide rail 32 disposed along the Y-axis direction and mounted on the lifting support frame 31, and a Y-axis driving device cooperating with the Y-axis guide rail 32 and connected to the plasma cutting workpiece 4. The provision of the Y-guide rail 32 effectively achieves the guidance of the Y-axis drive device.
The Y-axis lifting device is mainly used for realizing the movement of the plasma cutting workpiece 4 along the Y-axis direction, and adjusting the cutting point positions of the plasma cutting workpiece 4 and the cutting point of the hemispherical blank in the Y-axis direction according to the size of the hemispherical blank; the Y-axis lifting mechanism 3 can be realized by matching a hydraulic cylinder with a telescopic rod to drive the plasma cutting workpiece 4 to move along the Y-axis direction, and also by arranging a servo push rod or an electric push rod along the Y-axis direction and connecting the servo push rod or the electric push rod with the plasma cutting workpiece 4.
Furthermore, in order to improve the motion precision of the plasma cutting workpiece 4 in the Y-axis direction, the cutting point position is more accurate, and the cutting precision is higher; as shown in fig. 3, the Y-axis driving device includes a Y-axis driving motor 33 mounted on the lifting support frame 31, a Y-axis lead screw 34 disposed along the Y-axis direction and connected to an output shaft of the Y-axis driving motor 33, and a fixing base 35 engaged with the Y-axis lead screw 34 and slidably connected to the Y-guide rail 32; the holder 35 is connected to the plasma-cut workpiece 4. The fixing seat 35 comprises a Y-axis screw nut matched with the Y-axis screw, and a connecting seat connected with the Y-axis screw nut and used for being connected with a plasma cutting workpiece.
Preferably, as shown in fig. 3, the lifting support frame 31 has an L-shape, and includes a horizontal plate connected to the Z-axis drive mechanism 2, and a vertical plate provided along the Y-axis direction and connected to the horizontal plate, and the Y-axis drive device and the Y-guide rail 32 are attached to the vertical plate. The Y-axis driving motor 33 is arranged on the transverse plate, and the output shaft of the Y-axis driving motor passes through the transverse plate and is connected with the Y-axis lead screw 34 on the vertical plate.
Preferably, the output shaft of the Y-axis driving motor 33 is connected with the Y-axis lead screw 34 through a coupler, the Y-axis lead screw 34 includes a lead screw fixing end, a lead screw supporting end and a lead screw body, the lead screw fixing end is mounted on the lifting support frame 31, the lead screw body is located between the lead screw fixing end and the lead screw supporting end, and one end of the lead screw body penetrates through the lead screw fixing end to be connected with the Y-axis driving motor 33.
As shown in fig. 3, when the plasma cutting workpiece 4 is adjusted in the Y-axis direction, the Y-axis driving motor 33 controls the Y-axis screw 34 to rotate, and the fixing base 35 screwed with the Y-axis screw 34 is driven to rotate and move linearly in the Y-axis direction under the condition that the Y-axis screw 34 rotates, in order to avoid the rotation of the fixing base 35, the Y-axis guide rail 32 is installed on one side of the lifting support frame 31 close to the Y-axis screw 34 and moves along the Y-axis direction, and a groove is arranged on one side of the fixing base 35 close to the Y-axis guide rail 32, so that the rotation of the fixing base 35 is effectively limited by the matching of the groove and the Y-axis guide rail 32, and the plasma cutting workpiece 4 connected with the fixing base 35 is driven to move linearly in the Y-axis direction, thereby adjusting the position relationship between the plasma cutting workpiece 4 and the hemispherical blank in the Y-axis direction; wherein the Y-axis drive motor 33 is a servo motor, which makes the moving accuracy of the cutting mechanism higher.
Preferably, the groove is a dovetail groove and the Y-guide 32 is a dovetail rail.
The Y-axis lead screw 34 is a ball screw.
Preferably, as shown in fig. 1 and 3, the two Y-direction guide rails 32 are located on both sides of the Y-axis lead screw 34, so as to effectively guide the fixing seat 35.
Further, in order to realize the adjustment of the relative cutting angle between the plasma cutting workpiece 4 and the hemispherical blank, as shown in fig. 3, the plasma cutting workpiece 4 includes a connecting rod 41 connected to the fixing seat 35, an angle adjusting handwheel 42 connected to one end of the connecting rod 41 far away from the fixing seat 35, and a plasma cutting gun 43 connected to the angle adjusting handwheel 42. Wherein the connecting rod 41 is disposed along the Y-axis direction.
The angle adjusting hand wheel 42 is mainly used for adjusting the relative angle between the plasma cutting gun 43 and the connecting rod, and as the connecting rod is always arranged along the Y-axis direction, the change of the included angle formed by the two connecting rods can be realized by adjusting the plasma cutting gun 43 through the angle adjusting hand wheel 42, and when the position of the plasma cutting gun 43 relative to the connecting rod is changed, the change of the relative position between the plasma cutting gun 43 and the hemispherical blank can be realized; so as to change the angle of the hemispherical notch, so that the angle of the notch meets the requirement, for example, the gun head of the plasma cutting gun is adjusted to form an included angle of 60 degrees or 45 degrees with the horizontal line through the angle adjusting hand wheel 42, so as to obtain the notch of 60 degrees or 45 degrees.
Preferably, as shown in fig. 3, the angle adjustment handwheel 42 includes a connecting seat a connected with the connecting rod, a connecting seat B connected with the plasma cutting gun 43 at one end, handwheels respectively connected with the ends of the connecting seat a and the connecting seat B close to each other and used for controlling the connecting seat a and the connecting seat B to rotate mutually, and locking bolts used for locking the connecting seat a and the connecting seat B; and angle scale marks are arranged on the connecting seat A or the connecting seat B, and one end of the connecting seat B, which is far away from the connecting seat A, is connected with the plasma cutting gun 43.
The pivot on the hand wheel passes A connecting seat and is connected with the B connecting seat, realizes the change of the relative contained angle of A connecting seat and B connecting seat and realizes the fixed of contained angle through locking bolt through the rotation of control hand wheel, and effectual realization plasma cutting rifle 42 is for the change of hemisphere blank position to can realize the notched cutting process of different angles.
The angle adjustment hand wheel 42 is an existing component, and can be purchased on the market directly when being assembled.
Preferably, in order to facilitate replacement of the plasma-cut workpiece, the connecting rod 41 is detachably connected to the fixing base 35, such as by screwing.
Plasma cutting torch 43 realizes that the cutting compares above-mentioned cutting mode, and the cutting shaping is of high quality, and work efficiency is high.
Before cutting, the angle relation between the plasma cutting gun 43 and a cutting point on the hemisphere blank is adjusted through the angle adjusting hand wheel 42, so that the cut hemisphere 10 meets the requirement.
As shown in fig. 1 and 4, the Z-axis driving mechanism 2 mainly realizes the movement of the cutting mechanism along the Z-axis direction, so that the cutting mechanism can avoid the hemispherical blank by controlling the Z-axis driving mechanism 2 as required before the hemispherical blank is mounted, thereby avoiding interference; after the installation of hemisphere blank is accomplished, through 2 control cutting mechanism of Z axle actuating mechanism to the one side motion that is close to the hemisphere blank, cooperation Y axle elevating system 3 to the accurate location of cutting point. The Z-axis driving mechanism 2 can be an air cylinder or a hydraulic cylinder or an electric push rod for pushing to realize the movement of the cutting mechanism along the Z-axis direction.
Further, as shown in fig. 4, in order to effectively ensure that the moving distance along the Z-axis direction can be effectively controlled; the Z-axis driving mechanism 2 comprises a servo push rod 21 connected with the lifting support frame 31 and a cross beam 22 arranged along the Z-axis direction and used for mounting the servo push rod 21; a U-shaped notch 222 is formed in one side, close to the lifting support frame 31, of the cross beam 22, and the lifting support frame 31 is located in the U-shaped notch 222; the lifting support frame 31 is provided with a Z-direction guide rail 23 which is arranged along the Z-axis direction and is arranged on the cross beam 22, and a sliding groove which is matched with the Z-direction guide rail 23 for use is arranged on the lifting support frame 31.
Preferably, as shown in fig. 4, two Z-rails 23 are installed on the top of the cross beam and located on both sides of the U-shaped notch 222. The lifting support frame 31 is driven by the Z-axis driving mechanism 2 to move linearly in the U-shaped notch 222 along the Z-axis direction.
Preferably, the servo push rod 21 comprises a servo motor, a Z-axis ball screw connected with the output end of the motor, a screw nut used in cooperation with the Z-axis ball screw, a push rod with one end connected with the screw nut, and a Z-guide rail arranged in parallel with the Z-axis ball screw and slidably connected with the screw nut; the other end of the push rod is connected with a lifting support frame 31.
Further, in order to improve the working efficiency, as shown in fig. 1, two rotating mechanisms 1 are provided, and are arranged in parallel along the X-axis direction; the rotating mechanism 1 comprises a hemispherical supporting seat 11 and a rotating device, wherein the hemispherical supporting seat 11 is positioned below the cutting mechanism, and the rotating device is used for driving the hemispherical supporting seat 11 to rotate.
Preferably, in order to avoid that plasma arcs generated by the plasma cutting torch 43 hurt the body of a worker who installs the hemisphere blank on the other rotating mechanism 1 when the hemisphere blank is cut, a partition plate is arranged between the two rotating mechanisms 1, and the plasma arcs generated by the plasma cutting torch 43 are prevented from harming the body of the worker by the partition plate.
The rotating device is used for driving the hemisphere blank on the hemisphere supporting seat 11 to rotate. The rotating device can be a motor, and an output shaft of the motor is connected with the bottom of the hemispherical supporting seat 11 through a connecting shaft in a rotating manner, so that the hemispherical supporting seat 11 is driven to rotate.
Preferably, the connecting shaft is connected to the center portion of the hemisphere supporting seat 11.
Further, as shown in fig. 5, the rotating device includes a base, a frame 12 rotatably mounted on the base and used for mounting the hemisphere supporting seat 11, a transmission shaft 13 rotatably mounted on the frame 12 and having one end connected to the hemisphere supporting seat 11, a driven gear 14 mounted at the other end of the transmission shaft 13 and coaxially disposed, a main gear 15 engaged with the driven gear 14, and a rotary driving motor 16 for driving the main gear 15 to rotate; the output shaft of the rotary drive motor 16 is arranged coaxially with the main gear 15.
Preferably, the rotary driving motor 16 is a speed regulating motor, and the speed regulating motor regulates the rotating speed of the transmission shaft 13, so as to control the rotating speed of the hemispherical supporting seat 11.
In some embodiments, an encoder 17 is mounted on the frame 12 for collecting the rotation of the semispherical support seat 11;
the device also comprises a numerical control system, wherein the numerical control system is respectively connected with the plasma cutting workpiece 4, the Z-axis driving mechanism 2, the Y-axis lifting mechanism 3, the X-axis driving mechanism 5 and the rotating mechanism 1, the encoder 17 collects relevant data of the hemispherical supporting seat 11 and transmits the data to the numerical control system, and the numerical control system analyzes the data and controls other driving mechanisms to move.
In some embodiments, an electromagnetic clutch 18 is also mounted on the base, the electromagnetic clutch 18 being connected to the rotary drive motor 16; the electromagnetic clutch 18 can effectively control the start and stop of the rotary driving motor 16 so as to control the rotation of the hemisphere supporting seat 11, because when the hemisphere supporting seat 11 is assembled and disassembled, the rotation of the hemisphere supporting seat 11 needs to be stopped, which is convenient for assembling and disassembling the hemisphere 10.
In some embodiments, the frame 12 is provided with a pressure bearing 19 and a self-aligning bearing 191 which are matched with the transmission shaft 13, the main function of the pressure bearing 19 is to overcome the gravity effect from the hemisphere 10 mounted on the hemisphere supporting seat 11, and the self-aligning bearing 191 mainly supports the transmission shaft 13 to rotate at a constant speed.
Furthermore, in order to realize that the cutting of the hemispherical blank on the other rotating mechanism 1 can be directly carried out after the cutting of one hemispherical blank is finished, the cutting device also comprises an X-axis driving mechanism 5 for driving the Y-axis lifting mechanism 3 and the Z-axis driving mechanism 2 to move along the X-axis direction.
The X-axis driving mechanism 5 is mainly used for realizing the movement of the Y-axis lifting mechanism 3 and the Z-axis driving mechanism 2 along the X-axis direction; the X-axis driving mechanism 5 can realize the movement of the Y-axis lifting mechanism 3 and the Z-axis driving mechanism 2 along the X-axis direction by adopting the matching of a chain wheel, a chain and a motor; the Y-axis lifting mechanism 3 and the Z-axis driving mechanism 2 can also be pushed to move along the X-axis direction by adopting an air cylinder or a hydraulic cylinder or a servo push rod 21; the Y-axis lifting mechanism 3 and the Z-axis driving mechanism 2 can move along the X-axis direction by adopting the principle of the Y-axis lead screw 34.
Further, as shown in fig. 1 and 6, in order to make the control precision of the movement position of the plasma cutting workpiece along the X-axis direction higher, the X-axis driving mechanism 5 includes an X-direction supporting seat 51 arranged along the X-axis direction, and an X-axis driving device for driving the beam 22 to slide along the X-direction supporting seat 51; the cross beam 22 is provided with an X-direction groove 221 matched with the X-direction supporting seat 51; the X-axis driving device comprises an X-direction rack 54 arranged along the X-axis direction and mounted on the side surface of the X-direction supporting seat 51, an X gear 53 meshed with the X-direction rack 54, and an X-axis driving motor 52 with an output shaft coaxially arranged with the X gear 53 and in transmission connection. Wherein the X-axis drive motor 52 is a servo motor.
Preferably, as shown in fig. 2 and 5, in order to make the structure more compact, an X-direction groove 221 is provided at the bottom of the cross beam 22.
When the cutting mechanism and the Z-axis driving mechanism 2 need to be controlled to move along the X-axis direction and reach the upper part of the other rotating mechanism 1, the plasma cutting workpiece 4 is enabled to move to one side far away from the rotating mechanism 1 through the Y-axis lifting mechanism 3; then the X-axis driving motor 52 is controlled to work to drive the X gear 53 connected with the output shaft of the X-axis driving motor to rotate, and the X gear 53 is meshed with the X-direction rack 54, so that the cross beam 22 and the cutting mechanism are driven by the X-axis driving motor 52 to move along the length direction of the X-direction rack 54 until the cutting mechanism moves above the other rotating mechanism 1. The control of the moving distance in the X-axis direction is made more accurate by the cooperation of the X-directional rack 54 and the X-gear 53.
Further, as shown in fig. 6, in order to effectively realize the movement along the X-axis direction and avoid the deviation during the movement, the X-axis driving device further includes X-direction guide rails 56 installed at both sides of the X-direction supporting base 51 and arranged along the X-axis direction, and X-direction guide rail sliders 55 installed at both sides of the X-direction groove 221 and used in cooperation with the X-direction guide rails 56.
The guide of the cross beam 22 and the cutting mechanism is effectively realized by the cooperation of the X-guide rail 56 and the X-guide rail slider 55.
Preferably, in order to achieve a more compact structure of the X-axis driving mechanism, the Y-axis lifting mechanism 3, and the Z-axis driving mechanism 2, as shown in fig. 6, the X-axis driving motor 52 is disposed on a side of the X-axis supporting base 51 away from the Y-axis lifting mechanism 3. Wherein the X-axis drive motor 52 is connected to the cross beam 22 and is located at the bottom of the cross beam 22.

Claims (10)

1. A hemisphere processing equipment which characterized in that: the cutting device comprises a rotating mechanism (1) and a cutting assembly positioned above the rotating mechanism (1), wherein the cutting assembly comprises a cutting mechanism and a Z-axis driving mechanism (2) which is connected with the cutting mechanism and is used for controlling the cutting mechanism to move along the Z-axis direction; the cutting mechanism comprises a plasma cutting workpiece (4) positioned above the rotating mechanism (1) and a Y-axis lifting mechanism (3) which is connected with the Z-axis driving mechanism (2) and used for driving the plasma cutting workpiece (4) to move along the Y-axis direction.
2. A hemisphere processing apparatus as claimed in claim 1, wherein: y axle elevating system (3) include be connected with Z axle actuating mechanism (2) and along Y axle direction lift support frame (31) that set up, set up and install Y on lift support frame (31) to guide rail (32) along Y axle direction and with Y to guide rail (32) cooperation use and with the Y axle drive arrangement that plasma cutting work piece (4) are connected.
3. A hemisphere processing apparatus as claimed in claim 2, wherein: the Y-axis driving device comprises a Y-axis driving motor (33) arranged on the lifting support frame (31), a Y-axis lead screw (34) arranged along the Y-axis direction and connected with an output shaft of the Y-axis driving motor (33), and a fixed seat (35) matched with the Y-axis lead screw (34) for use and connected with the Y-direction guide rail (32) in a sliding manner; the fixed seat (35) is connected with the plasma cutting workpiece (4).
4. A hemisphere processing apparatus as claimed in claim 3, wherein: the plasma cutting workpiece (4) comprises a connecting rod (41) connected with the fixed seat (35), an angle adjusting hand wheel (42) connected with one end, far away from the fixed seat (35), of the connecting rod (41), and a plasma cutting gun (43) connected with the angle adjusting hand wheel (42).
5. A hemisphere processing apparatus as claimed in claim 2, wherein: the Z-axis driving mechanism (2) comprises a servo push rod (21) connected with the lifting support frame (31) and a cross beam (22) arranged along the Z-axis direction and used for mounting the servo push rod (21); a U-shaped notch (222) is formed in one side, close to the lifting support frame (31), of the cross beam (22), and the lifting support frame (31) is located in the U-shaped notch (222); the cross beam (22) is provided with a Z-direction guide rail (23) arranged along the Z-axis direction, and the lifting support frame (31) is provided with a sliding groove matched with the Z-direction guide rail (23).
6. A hemisphere processing apparatus as claimed in any one of claims 1 to 5, wherein: the number of the rotating mechanisms (1) is two, and the two rotating mechanisms are arranged in parallel along the X-axis direction; the rotating mechanism (1) comprises a hemispherical supporting seat (11) positioned below the cutting mechanism and a rotating device used for driving the hemispherical supporting seat (11) to rotate.
7. The hemisphere machining apparatus of claim 6, wherein: the rotating device comprises a base, a rack (12) which is rotatably arranged on the base and is used for installing a hemispherical supporting seat (11), a transmission shaft (13) which is rotatably arranged on the rack (12) and one end of which is connected with the hemispherical supporting seat (11), a driven gear (14) which is arranged at the other end of the transmission shaft (13) and is coaxially arranged, a main gear (15) which is meshed with the driven gear (14), and a rotary driving motor (16) which is used for driving the main gear (15) to rotate; the output shaft of the rotary driving motor (16) is coaxially arranged with the main gear (15).
8. The hemisphere machining apparatus of claim 6, wherein: the X-axis driving mechanism (5) is used for driving the Y-axis lifting mechanism (3) and the Z-axis driving mechanism (2) to move along the X-axis direction.
9. A hemisphere processing apparatus as claimed in claim 8, wherein: the X-axis driving mechanism (5) comprises an X-direction supporting seat (51) arranged along the X-axis direction and an X-axis driving device used for driving the cross beam (22) to slide along the X-direction supporting seat (51); the cross beam (22) is provided with an X-direction groove (221) matched with the X-direction supporting seat (51); the X-axis driving device comprises an X-direction rack (54) arranged along the X-axis direction and mounted on the side surface of the X-direction supporting seat (51), an X gear (53) meshed with the X-direction rack (54), and an X-axis driving motor (52) with an output shaft and the X gear (53) coaxially arranged and in transmission connection.
10. A hemisphere processing apparatus as claimed in claim 9, wherein: the X-axis driving device further comprises X-direction guide rails (56) which are arranged on two sides of the X-direction supporting seat (51) and arranged along the X-axis direction, and X-direction guide rail sliding blocks (55) which are arranged on two sides of the X-direction groove (221) and matched with the X-direction guide rails (56) for use.
CN202021724067.7U 2020-08-18 2020-08-18 Hemisphere processing equipment Active CN212761684U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021724067.7U CN212761684U (en) 2020-08-18 2020-08-18 Hemisphere processing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021724067.7U CN212761684U (en) 2020-08-18 2020-08-18 Hemisphere processing equipment

Publications (1)

Publication Number Publication Date
CN212761684U true CN212761684U (en) 2021-03-23

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021724067.7U Active CN212761684U (en) 2020-08-18 2020-08-18 Hemisphere processing equipment

Country Status (1)

Country Link
CN (1) CN212761684U (en)

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