CN212740714U - Filling equipment anchor clamps trouble detection equipment and system - Google Patents
Filling equipment anchor clamps trouble detection equipment and system Download PDFInfo
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- CN212740714U CN212740714U CN202021421716.6U CN202021421716U CN212740714U CN 212740714 U CN212740714 U CN 212740714U CN 202021421716 U CN202021421716 U CN 202021421716U CN 212740714 U CN212740714 U CN 212740714U
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Abstract
The application relates to a filling equipment anchor clamps trouble detection equipment and system. The filling equipment fixture fault detection equipment can acquire the angular speed of the motor by arranging the motor rotary encoder, and after the angular speed is converted into the linear speed, the bottle body and the fixture can be positioned when the bottle body reaches the bottle mouth of the filling equipment. Through setting up storage device, can realize the storage of the anchor clamps information of bottle. Spout the sign indicating number to the bottle through setting up ink jet numbering machine, can realize effectively showing bottle anchor clamps information. Through setting up the transmission band, can guide the position at ink jet numbering machine place with the bottle after the filling. Through setting up and spouting a yard detection device, can realize when product quality is unqualified appearing, can be timely effectual reading anchor clamps information, the anchor clamps of troubleshooting break down have saved the trouble of artifical dismantlement inspection, do not influence the filling flow, improve filling efficiency greatly, cost of using manpower sparingly and time cost.
Description
Technical Field
The application relates to the technical field of filling processes, in particular to a filling equipment clamp fault detection device and system.
Background
The beverage filling production process mainly comprises four filling process flows of sterilization, flushing, filling and packaging. In the sterilization device, the flushing device, the filling device and the encapsulation device, each device is provided with a plurality of clamps for executing a corresponding filling process flow. For example, the sterilization apparatus is provided with a plurality of sterilization clamps for holding the sterilization liquid nozzle and spraying the sterilization liquid into the empty bottle to be filled.
After the whole filling process flow is finished, product quality detection needs to be carried out on the filled product. If the quality of the filled product is not qualified, the clamp of a certain device is indicated to be in fault, and the clamp needs to be subjected to fault detection.
In the conventional filling equipment, the clamps of each of the sterilizing device, the flushing device, the filling device and the packaging device are manually disassembled and checked, and the faulty clamp is found out for maintenance. This can create a serious problem: when the product quality detection is unqualified, the failed clamp cannot be detected in time. This not only can lead to the filling production line pause time too long, reduces filling efficiency, can waste a large amount of human costs and time cost moreover.
SUMMERY OF THE UTILITY MODEL
Therefore, it is necessary to provide a filling equipment clamp fault detection device and system used in cooperation with filling equipment, aiming at the problem that the traditional filling equipment cannot timely detect the faulty clamp in the using process.
The application provides a filling equipment anchor clamps fault detection equipment, uses with the filling equipment cooperation. The filling equipment comprises a sterilization wheel disc, a washing wheel disc, a filling wheel disc, a rotary cover wheel disc and a motor, wherein a bottle outlet of the filling equipment is arranged on the circumference of the rotary cover wheel disc. Filling equipment anchor clamps trouble detection equipment includes:
the motor rotary encoder is electrically connected with a motor of the filling equipment;
the programmable logic controller is electrically connected with the motor rotary encoder;
the storage device is electrically connected with the programmable logic controller;
the conveying belt is fixedly connected with a bottle outlet of the filling equipment;
the ink-jet printer is arranged on the conveying belt and is electrically connected with the programmable logic controller;
and the code spraying detection device is in communication connection with the code spraying machine.
The application also provides a filling equipment anchor clamps fault detection system, includes:
the filling equipment comprises a sterilization wheel disc, a washing wheel disc, a filling wheel disc, a rotary cover wheel disc and a motor, wherein a bottle outlet of the filling equipment is arranged on the circumference of the rotary cover wheel disc; each of the sterilizing wheel disc, the washing wheel disc, the filling wheel disc and the cover screwing wheel disc is provided with a plurality of clamps;
the filling equipment clamp fault detection equipment is fixedly connected with the bottle outlet of the filling equipment; the filling equipment clamp fault detection equipment is also electrically connected with the motor.
The application relates to a filling equipment anchor clamps trouble check out test set and system, through setting up motor rotary encoder, can acquire the angular velocity of motor, after converting into the linear velocity, can arrive at the bottle when filling equipment goes out the bottleneck, realize the location to bottle and anchor clamps. Through setting up storage device, can realize the storage of the anchor clamps information of bottle. Spout the sign indicating number to the bottle through setting up ink jet numbering machine, can realize effectively showing bottle anchor clamps information. Through setting up the transmission band, can guide the position at ink jet numbering machine place with the bottle after the filling. Through setting up and spouting a yard detection device, can realize when product quality is unqualified appearing, can be timely effectual reading anchor clamps information, the anchor clamps of troubleshooting break down have saved the trouble of artifical dismantlement inspection, do not influence the filling flow, improve filling efficiency greatly, cost of using manpower sparingly and time cost.
Drawings
Fig. 1 is a schematic structural diagram of a filling equipment fixture fault detection device according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a filling equipment fixture fault detection device according to an embodiment of the present application;
fig. 3 is a schematic view of a filling apparatus clamp failure detection apparatus provided in an embodiment of the present application when used in cooperation with a filling apparatus;
fig. 4 is a schematic structural diagram of a system for detecting a fixture failure of a filling apparatus according to an embodiment of the present application.
Reference numerals:
10-filling equipment; 110-a sterilizing wheel disc; 120-washing the wheel disc; 130-a filling wheel disc; 140-a cover rotating wheel; 150-a motor; 160-bottle mouth discharging of filling equipment; 20-filling equipment clamp fault detection equipment; 210-a motor rotary encoder; 220-programmable logic controller; 230-a storage device; 231-raw memory; 232-a transit memory; 232 a-first transit storage; 232 b-a second transit storage; 240-conveying belt; 241-a first conveyor belt; 241 a-start of first conveyor belt; 241 b-the end of the first conveyor belt; 242-a second conveyor belt; 242 a-starting end of the second conveyor belt; 242 b-end of second conveyor belt; 250-an ink jet printer; 260-code spraying detection device; 270-a transfer sensor; 271-a first transfer sensor; 272-a second transfer sensor; 280-transfer rotary encoder; 281-first Transmission Rotary encoder, 282-second Transmission Rotary encoder
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the present application is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
The application provides a filling equipment anchor clamps trouble check out test set 20. The filling system clamp failure detection system 20 is used in conjunction with a filling system 10. The filling apparatus 10 includes a sterilizing wheel 110, a rinsing wheel 120, a filling wheel 130, a capping wheel 140 and a motor 150. The periphery of the cover screwing wheel disc 140 is provided with a filling equipment outlet mouth 160.
As shown in fig. 1, in an embodiment of the present application, the filling equipment clamp failure detection equipment 20 includes a motor rotary encoder 210, a programmable logic controller 220, a storage device 230, a conveyor belt 240, an inkjet printer 250, and an inkjet code detection device 260.
The motor rotary encoder 210 is electrically connected to the motor 150 of the filling apparatus 10. The programmable logic controller 220 is electrically connected to the motor rotary encoder 210. The storage device 230 is electrically connected to the programmable logic controller 220. The transmission belt 240 is fixedly connected with the bottle outlet 160 of the filling equipment. The inkjet printer 250 is disposed on the conveyor belt 240 and electrically connected to the programmable logic controller 220. The inkjet printer detection device 260 is in communication connection with the inkjet printer 250.
Specifically, after the bottle body completes the filling process in the filling apparatus 10, the bottle body reaches the outlet opening 160 of the filling apparatus, which indicates that the filling process is finished. The conveyor belt 240 guides the bottle body to move to the inkjet printer 250, and the inkjet printer 250 prints the clamp information on the outer surface of the bottle body in the form of inkjet. When the product quality is unqualified, the clamp information contained in the bottle body code spraying can be timely and effectively read and identified through the code spraying detection device 260, and the faulted clamp is checked.
In this embodiment, by setting the motor rotary encoder 210, the angular velocity of the motor 150 can be obtained, and after the angular velocity is converted into the linear velocity, the positioning of the bottle and the clamp can be realized when the bottle reaches the bottle outlet 160 of the filling equipment. By providing the storage device 230, storage of the clamp information of the bottle body can be realized. The code spraying machine 250 is arranged to spray codes on the bottle body, so that the information of the bottle body clamp can be effectively displayed. By arranging the conveyor belt 240, the filled bottle bodies can be guided to the position of the code spraying machine 250. Through setting up and spouting yard detection device 260, can realize when the product quality is unqualified appearing, can be timely effectual reading anchor clamps information, the anchor clamps of troubleshooting have saved the trouble of artifical dismantlement inspection, do not influence the filling flow, improve filling efficiency greatly, cost of using manpower sparingly and time cost.
As shown in fig. 2, in an embodiment of the present application, the storage device 230 includes an original memory 231 and a transfer memory 232. The source memory 231 is electrically connected to the programmable logic controller 220. The relay memory 232 is electrically connected to the programmable logic controller 220.
The relay memory 232 includes a first relay memory 232a and a second relay memory 232. The first relay memory 232a is electrically connected to the programmable logic controller 220. The second relay memory 232 is electrically connected to the programmable logic controller 220.
Specifically, the original memory 231 is used to store clamp information of all the vials. The transfer memory 232 is used for storing the clamp information with the earliest original storage time in the process that the bottle body moves to the code spraying machine 250. Therefore, the storage pressure of the original storage 231 can be effectively shared, and the clamp information can be stored in sequence. The relay memory 232 includes a first relay memory 232a and a second relay memory 232, so that the fixture information can be further classified and stored.
With continued reference to fig. 2, in an embodiment of the present application, the filling equipment clamp failure detection equipment 20 further includes:
and a transfer sensor 270 disposed on the transfer belt 240. The transfer sensor 270 is communicatively coupled to the programmable logic controller 220. The transmission sensor 270 is disposed between the bottle outlet 160 of the filling apparatus and the inkjet printer 250.
Specifically, the transmission sensor 270 may be a position sensor for sensing the position of the bottle on the conveyor 240 to position the bottle. As the bottle bodies are sequentially moved to the position where the code spraying machine 250 is positioned on the conveying belt 240, the transmission sensor 270 is arranged to facilitate the code spraying machine 250 to spray codes in sequence,
Referring to fig. 2, in an embodiment of the present application, the conveyor 240 includes a first conveyor 241 and a second conveyor 242. The starting end 241a of the first conveyor belt 241 is fixedly connected to the outlet opening 160 of the filling device. The end 241b of the first transmission belt 241 is fixedly connected with the start 242a of the second transmission belt 242. The inkjet printer 250 is disposed on the second conveyor belt 242.
Specifically, the first conveyor belt 241 and the second conveyor belt 242 may be linear conveyor belts, or may have a curved portion.
Referring to fig. 2, in an embodiment of the present application, the transmission sensor 270 includes a first transmission sensor 271 and a second transmission sensor 272. The first transfer sensor 271 is disposed on the second conveyor belt 242. The first transfer sensor 271 is disposed near the start end 242a of the second transfer belt 242. The first transfer sensor 271 is communicatively coupled to the programmable logic controller 220.
The second transmission sensor 272 is disposed on the second conveyor belt 242. The second transfer sensor 272 is disposed near the end 242b of the second conveyor belt 242. The second transmission sensor 272 is communicatively coupled to the programmable logic controller 220.
Specifically, the first transfer sensor 271 and the second transfer sensor 272 are provided on the second conveyor belt 242, and each bottle body can be further precisely positioned.
With continued reference to fig. 2, in an embodiment of the present application, the filling equipment fixture fault detection apparatus 20 further includes a transmission rotary encoder 280. The transmission rotary encoder 280 is disposed on the transmission belt 240. The rotary encoder 280 is communicatively coupled to the programmable logic controller 220.
In particular, the transfer rotary encoder 280 is used to position the bottle in cooperation with the transfer sensor 270.
With continued reference to FIG. 2, in one embodiment of the present application, the rotary encoder 280 includes a first rotary encoder 281 and a second rotary encoder 282. The first transmission rotary encoder 281 is disposed at the end 241b of the first conveyor belt 241. The first rotary encoder 281 is communicatively coupled to the programmable logic controller 220.
The second transmission rotary encoder 282 is disposed at the end 242b of the second transmission belt 242. The second pass rotation decoder is communicatively coupled to the programmable logic controller 220.
Specifically, two transfer rotary encoders 280 are provided, and each bottle can be positioned more accurately.
The application also provides a filling equipment anchor clamps fault detection system.
As shown in fig. 3, in an embodiment of the present application, the filling equipment clamp failure detection system includes a filling equipment 10, and a filling equipment clamp failure detection apparatus 20 mentioned in the previous embodiment. The filling equipment clamp fault detection equipment 20 is fixedly connected with the filling equipment outlet opening 160 of the filling equipment 10. The filling device clamp failure detection device 20 is also electrically connected to the motor 150 of the filling device 10.
The filling apparatus 10 includes a sterilizing wheel 110, a rinsing wheel 120, a filling wheel 130, a capping wheel 140 and a motor 150. The periphery of the cover screwing wheel disc 140 is provided with a filling equipment outlet mouth 160. Each of the sterilizing wheel disc 110, the rinsing wheel disc 120, the filling wheel disc 130 and the capping wheel disc 140 is provided with a plurality of clamps.
Specifically, the sterilization wheel 110 may further include a first sterilization wheel 110 and a second sterilization wheel 110. The sterilizing wheel disc 110, the flushing wheel disc 120, the filling wheel disc 130 and the cap screwing wheel disc 140 are connected in sequence according to the steps of the filling process.
The filling apparatus may further comprise a printer and a rejector. The printer is disposed on the second conveyor belt 242, specifically between the second transfer sensor 272 and the inkjet printer 250. The ejector may be disposed on the second conveyor belt 242, specifically between the inkjet printer 250 and the second rotary encoder 282.
In an embodiment of the present application, the plurality of jigs disposed on each of the sterilizing wheel disc 110, the rinsing wheel disc 120, the filling wheel disc 130, and the capping wheel disc 140 are arranged at equal intervals.
Specifically, the number of the jigs provided on each of the sterilizing wheel disc 110, the washing wheel disc 120, the filling wheel disc 130, and the capping wheel disc 140 may not be limited. Optionally, 96 sterilization clamps may be disposed on the sterilization wheel disc 110. The flushing wheel 120 may be provided with 60 flushing fixtures. 144 clamps may be provided on the filling wheel 130. The cover wheel 140 may be provided with a 24 monster 1 cover wheel 140.
In an embodiment of the present application, the sterilizing wheel disc 110, the rinsing wheel disc 120, the filling wheel disc 130 and the capping wheel disc 140 are sequentially connected by a transfer gear. A filling device inlet opening is arranged on the circumference of the sterilizing wheel disc 110. The sterilizing wheel disc 110, the flushing wheel disc 120, the filling wheel disc 130 and the cap screwing wheel disc 140 are driven by the motor 150 to synchronously rotate.
Specifically, since the sterilizing wheel disc 110, the washing wheel disc 120, the filling wheel disc 130 and the cap screwing wheel disc 140 are driven by the motor 150 to rotate synchronously, the positioning of the bottles can be realized through the motor rotary encoder 210.
The technical features of the embodiments described above may be arbitrarily combined, the order of execution of the method steps is not limited, and for simplicity of description, all possible combinations of the technical features in the embodiments are not described, however, as long as there is no contradiction between the combinations of the technical features, the combinations of the technical features should be considered as the scope of the present description.
The above-mentioned embodiments only express several embodiments of the present application, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present application. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the concept of the present application, which falls within the scope of protection of the present application. Therefore, the protection scope of the present application shall be subject to the appended claims.
Claims (10)
1. The utility model provides a filling equipment anchor clamps fault detection equipment, uses with the filling equipment cooperation, filling equipment is including disinfecting the rim plate, washing rim plate, filling rim plate, spiral cover rim plate and motor, be provided with filling equipment on the circumference of spiral cover rim plate and go out the bottleneck, its characterized in that, filling equipment anchor clamps fault detection equipment includes:
the motor rotary encoder is electrically connected with a motor of the filling equipment;
the programmable logic controller is electrically connected with the motor rotary encoder;
the storage device is electrically connected with the programmable logic controller;
the conveying belt is fixedly connected with a bottle outlet of the filling equipment;
the ink-jet printer is arranged on the conveying belt and is electrically connected with the programmable logic controller;
and the code spraying detection device is in communication connection with the code spraying machine.
2. A filling apparatus clamp fault detection apparatus according to claim 1, wherein the storage device comprises:
the original memory is electrically connected with the programmable logic controller;
the transfer memory is electrically connected with the programmable logic controller;
the relay memory includes:
the first transfer memory is electrically connected with the programmable logic controller;
and the second transfer memory is electrically connected with the programmable logic controller.
3. The filling apparatus clamp fault detection apparatus according to claim 2, further comprising:
the transmission sensor is arranged on the transmission belt and is in communication connection with the programmable logic controller; the transmission sensor is arranged between the bottle outlet of the filling equipment and the code spraying machine.
4. A filling apparatus clamp fault detection apparatus according to claim 3, wherein the conveyor comprises:
the starting end of the first conveying belt is fixedly connected with the bottle outlet of the filling equipment;
the tail end of the first conveying belt is fixedly connected with the starting end of the second conveying belt; the code spraying machine is arranged on the second conveying belt.
5. The filling apparatus clamp fault detection apparatus according to claim 4, wherein the transfer sensor comprises:
the first transmission sensor is arranged on the second transmission belt and is close to the starting end of the second transmission belt; the first transmission sensor is in communication connection with the programmable logic controller;
the second transmission sensor is arranged on the second conveying belt and is close to the tail end of the second conveying belt; the second transfer sensor is in communication with the programmable logic controller.
6. The filling apparatus clamp fault detection apparatus according to claim 5, further comprising:
and the transmission rotary encoder is arranged on the transmission belt and is in communication connection with the programmable logic controller.
7. The filling apparatus fixture fault detection apparatus according to claim 6, wherein the transmission rotary encoder comprises:
the first transmission rotary encoder is arranged at the tail end of the first transmission belt and is in communication connection with the programmable logic controller;
and the second transmission rotary encoder is arranged at the tail end of the second transmission belt and is in communication connection with the programmable logic controller.
8. A filling equipment fixture fault detection system, comprising:
the filling equipment comprises a sterilization wheel disc, a flushing wheel disc, a filling wheel disc, a rotary cover wheel disc and a motor, wherein a bottle outlet of the filling equipment is arranged on the circumference of the rotary cover wheel disc; each of the sterilizing wheel disc, the washing wheel disc, the filling wheel disc and the cover screwing wheel disc is provided with a plurality of clamps;
the filling equipment clamp fault detection equipment according to any one of claims 1 to 7, being fixedly connected with a bottle outlet of the filling equipment; the filling equipment clamp fault detection equipment is also electrically connected with the motor.
9. The filling equipment fixture fault detection system of claim 8, wherein the plurality of fixtures disposed on each of the sterilizing wheel disc, the flushing wheel disc, the filling wheel disc, and the capping wheel disc are equally spaced.
10. The filling equipment fixture fault detection system according to claim 9, wherein the sterilizing wheel disc, the flushing wheel disc, the filling wheel disc and the cap screwing wheel disc are sequentially connected through transmission gears, and a filling equipment bottle inlet is arranged on the circumference of the sterilizing wheel disc; the sterilizing wheel disc, the washing wheel disc, the filling wheel disc and the cover screwing wheel disc synchronously rotate under the driving of the motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021421716.6U CN212740714U (en) | 2020-07-17 | 2020-07-17 | Filling equipment anchor clamps trouble detection equipment and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021421716.6U CN212740714U (en) | 2020-07-17 | 2020-07-17 | Filling equipment anchor clamps trouble detection equipment and system |
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| Publication Number | Publication Date |
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| CN212740714U true CN212740714U (en) | 2021-03-19 |
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| CN202021421716.6U Active CN212740714U (en) | 2020-07-17 | 2020-07-17 | Filling equipment anchor clamps trouble detection equipment and system |
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- 2020-07-17 CN CN202021421716.6U patent/CN212740714U/en active Active
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