CN210098274U - Bottled correction fluid filling production equipment - Google Patents
Bottled correction fluid filling production equipment Download PDFInfo
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- CN210098274U CN210098274U CN201920418142.8U CN201920418142U CN210098274U CN 210098274 U CN210098274 U CN 210098274U CN 201920418142 U CN201920418142 U CN 201920418142U CN 210098274 U CN210098274 U CN 210098274U
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- correction fluid
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Abstract
The patent provides a bottled correction fluid filling production facility includes: the device comprises a bottle body conveying system, a bottle body feeding system, an air tightness detection device, a filling device, a packaging system and a finished product recovery device. Compared with the prior art, the filling can be automatically completed without manual intervention, so that the physical health of workers is guaranteed; the airtightness detection device is used for detecting the airtightness of the bottle body and screening defective products, so that the phenomenon that correction fluid leaks in finished products is avoided.
Description
Technical Field
The patent relates to the field of correction fluid production and manufacturing, in particular to bottled correction fluid filling production equipment.
Background
The correction fluid is accepted by most students in middle and primary schools in modern society, and the correction fluid is convenient for the students to write wrongly during ordinary learning. However, the correction fluid contains lead, benzene, barium and other chemical substances harmful to human bodies, and the bottled correction fluid mainly adopts a manual filling mode at present, so that the health of field workers cannot be guaranteed. In addition, the correction fluid bottle body is lack of strict air tightness detection, and usually only manual sampling detection is adopted, so that fish with net leakage is inevitable, and the correction fluid bottle body is sometimes leaked in the using process.
Therefore, it is necessary to provide a fully automated bottling plant for correction fluid.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a bottled correction fluid filling production facility of full automatization for the bottled correction fluid filling need not artifical the intervention, and but the gas tightness of automated inspection correction fluid bottle.
In order to solve the technical problem, the following technical scheme is adopted in the patent:
the utility model provides a bottled correction fluid filling production facility, includes bottle conveying system, bottle feeding system, gas tightness detection device, filling device, packaging system and finished product recovery unit. More specifically, the bottle body conveying system is used for bearing correction fluid bottle bodies and sequentially passes through the bottle body feeding system, the air tightness detection device, the filling device, the packaging system and the finished product recovery device; the bottle body feeding system is used for conveying the correction liquid bottles to the bottle body conveying system; the air tightness detection device is used for detecting whether the sealing performance of the correction liquid bottle body reaches the standard or not; the filling device is used for filling correction fluid into the correction fluid bottle body; the packaging system is used for packaging the correction fluid bottle filled with the correction fluid to prepare a finished correction fluid product; and the finished product recovery device is used for recovering the finished product of the correction fluid which reaches the standard.
Further, the bottle conveying system is in a closed ring shape, and the bottle feeding system, the air tightness detection device, the filling device, the packaging system and the finished product recovery device are sequentially distributed around the bottle conveying system.
Further, the bottle conveying system comprises a machine table, a rotary table, a conveying belt or a conveying chain, wherein the rotary table, the conveying belt or the conveying chain is in a closed ring shape and is arranged on the machine table, a plurality of arrangement positions are circumferentially arranged on the rotary table, and the arrangement positions are used for placing correction fluid bottles.
Further, the bottle feeding system comprises a first conveying device and a direction detecting and direction changing device. More specifically, the first conveying device comprises a sorting mechanism and a clamping mechanism, the sorting mechanism is used for preliminarily conveying correction fluid bottle bodies in sequence through a conveying line according to a certain direction, and the clamping mechanism is used for placing the correction fluid bottle bodies on the bottle body conveying system from the conveying line; more specifically, the direction detecting and turning device comprises an imaging structure, an image processing device and a turning mechanism; more specifically, the imaging structure is used for acquiring an image of the correction fluid bottle on the bottle conveying system; more specifically, the image processing device is used for receiving the image of the correction fluid bottle, performing image processing and recognition, and judging whether the orientation of the correction fluid bottle is correct or not; more specifically, the direction changing mechanism is used for correcting the reversed correction fluid bottle body according to whether the orientation of the correction fluid bottle body is correct or not.
Further, the air tightness detection device comprises an air inlet pipe, a sealing piece, a pressure sensor and an air valve. More specifically, the sealing element is used for sealing an opening of the correction fluid bottle body and is provided with the air inlet pipe; more specifically, the gas valve is used for controlling the injection of compressed gas into the correction liquid bottle through the gas inlet pipe; more specifically, the pressure sensor is arranged at the air inlet pipe and used for monitoring the air pressure change when the compressed air is injected into the correction liquid bottle, so as to judge whether the air tightness of the correction liquid bottle reaches the standard.
Further, the gas tightness detection device includes defective products removing devices for the rejection recovery of defective products, defective products removing devices include second clamping jaw cylinder, revolving cylinder and defective products box.
Further, the filling device comprises a second conveying device which is used for loading steel bars or steel balls into the correction fluid bottle body.
Further, the packaging system comprises a third delivery device and a tightening device. More specifically, the third conveying device is used for arranging the correction fluid pen head piece on the bottle mouth of the correction fluid bottle body; more specifically, the tightening device is used for completely tightening the correction fluid tip piece with the threads on the mouth of the correction fluid bottle body.
Further, the packaging system comprises a fourth conveying device and a second pressing device. More specifically, the fourth delivery device is used for covering the pen cap on the correction fluid pen head piece; more specifically, the second pressing means is used to completely assemble the cap with the correction fluid tip piece.
Compared with the prior art, the bottled correction fluid filling production equipment can automatically complete filling without manual intervention, thereby ensuring the physical health of workers; the airtightness detection device is used for detecting the airtightness of the bottle body and screening defective products, so that the phenomenon of correction fluid leakage in a finished product is avoided, the detection result is more accurate than manual detection, and the efficiency is higher; the bottle body direction is adjusted through the direction detection and direction changing device, and the phenomena that equipment and products are polluted by correction fluid overflowing and production efficiency is reduced due to the fact that the bottle bodies cannot be prevented from being inverted and placed on a filling production line in the modes of a vibrating disc and the like are avoided.
Drawings
The foregoing summary, as well as the following detailed description of the patent, will be better understood when read in conjunction with the appended drawings. It is to be noted that the figures are only intended as examples of the claimed solution. In the drawings, like reference characters designate the same or similar elements.
FIG. 1 is a schematic view of the whole bottled correction fluid filling production apparatus of the present patent;
FIG. 2 is a detailed schematic view of the first conveyor and direction sensing and direction changing device of this patent;
wherein the reference numerals are as follows:
1 machine table
2 rotating disc
3 first conveying device
31 vibration plate
32 conveyor belt
33 first gripper cylinder
4-direction detection and direction changing device
41 Industrial camera
42 lens
43 light source
44 rotary pneumatic claw
5 air tightness detection device
51 air inlet pipe
52 seal
53 pressure sensor
6 defective product removing device
61 second clamping jaw cylinder
62 rotating cylinder
63 defective product box
7 first pressing device
8 second conveying device
9 filling device
10 third conveying device
11 tightening device
12 fourth conveying device
13 second pressing device
14 finished product recovery device
Detailed Description
The features and advantages of the patent will be set forth in the detailed description which follows, and in part will be readily apparent to those skilled in the art from that description or recognized by practicing the invention as described herein, as well as the appended claims, as illustrated in the appended drawings.
The bottled correction fluid filling production apparatus shown in fig. 1 includes: a bottle body conveying system, a bottle body feeding system, an air tightness detection device 5, a filling device 9, a packaging system and a finished product recovery device 14.
The bottle body conveying system is in a closed ring shape and comprises a machine table 1 and a rotary table 2 arranged on the machine table 1, the rotary table 2 can be replaced by a conveying belt or a conveying chain, and the like, and the bottle body conveying system only needs to be in a closed ring shape and can circularly convey correction liquid bottles. The bottle feeding system, the air tightness detection device 5, the filling device 9, the packaging system and the finished product recovery device 14 are sequentially distributed around the bottle conveying system. The turntable 2 (which may also be a conveying mechanism such as a conveyor belt or a conveyor chain) is provided with a plurality of placement portions in the circumferential direction for vertically placing the correction fluid bottle bodies so as to carry the correction fluid bottle bodies and sequentially pass through the above mechanisms.
The bottle feeding system is used for feeding correction fluid bottles to the bottle conveying system and comprises a first conveying device 3 and a direction detecting and turning device 4.
As shown in fig. 2, the first conveying device 3 includes a vibration plate 31 as a sorting mechanism, a conveyor belt 32 as a transmission line, and a first clamping jaw cylinder 33 as a clamping mechanism, the vibration plate 31 is used for primarily transmitting the correction fluid bottles to the first clamping jaw cylinder 33 through the conveyor belt 32 in sequence according to a certain direction, the first clamping jaw cylinder 33 is used for placing the correction fluid bottles on the conveyor belt 32 to a placement position on the bottle conveying system, and the first pressing device 7 is used for completely pressing the bottom ends of the correction fluid bottles into the placement position.
As shown in fig. 2, the direction detecting and turning device 4 includes an imaging structure, an image processing device, and a turning mechanism: the imaging structure comprises an industrial camera 41, a lens 42 and a light source 43, and is used for acquiring a transverse image of the correction fluid bottle on the bottle conveying system; the image processing device is used for receiving the correction liquid bottle image acquired by the imaging structure, processing and identifying the image and judging whether the orientation of the correction liquid bottle is correct or not; the direction changing mechanism is specifically a rotary air claw 44 which is used for correcting the reversely placed correction fluid bottle body according to the result that whether the orientation of the correction fluid bottle body is correct or not judged by the image processing device, so that the condition that the bottle body is inverted on the rotary disc is avoided. The direction detecting and direction changing device 4 may further include a display device for displaying the image of the correction fluid bottle and the image processing and recognition result, which is convenient for debugging.
The air tightness detection device 5 is used for detecting whether the sealing performance of the correction liquid bottle body reaches the standard or not, and comprises an air inlet pipe 51, a sealing piece 52, a pressure sensor 53 and an air valve, wherein the sealing piece 52 is used for sealing the opening of the correction liquid bottle body and is provided with the air inlet pipe 51, the air valve is used for controlling the injection of compressed gas into the correction liquid bottle body through the air inlet pipe 51, the pressure sensor 53 is arranged at the air inlet pipe 51 and is used for monitoring the air pressure change when the compressed gas is injected into the correction liquid bottle body, and therefore whether the air tightness of the. The air tightness detection device 5 can further comprise a defective product rejection device 6, wherein the defective product rejection device 6 comprises a second clamping jaw air cylinder 61, a rotating air cylinder 62 and a defective product box 63. When the defective product removing device 6 receives a logic signal for judging that the air tightness of the correction fluid bottle does not reach the standard, the second clamping jaw air cylinder 61 takes the correction fluid bottle off the bottle conveying system and throws the correction fluid bottle into the defective product box 63 by rotating the rotating air cylinder 62.
The filling device 9 is used for filling correction fluid into the correction fluid bottle body, and the filling device 9 may further include a second conveying device 8 for loading steel bars or steel balls into the correction fluid bottle body before filling the correction fluid.
The packaging system is used for packaging correction fluid bottles filled with correction fluid to prepare finished correction fluid products and comprises a third conveying device 10, a tightening device 11, a fourth conveying device 12 and a second pressing device 13. The third conveying device 10 is used for arranging the correction fluid pen point piece on the bottle mouth of the correction fluid bottle body, and can screw a part of bottle mouth threads on the correction fluid pen point piece to prevent the correction fluid pen point piece from falling off; the screwing device 11 is used for completely screwing the correction fluid pen head piece and the thread on the bottle mouth of the correction fluid bottle body, and the fourth conveying device 12 is used for covering the pen cap on the correction fluid pen head piece; the second pressing means 13 is used to completely assemble the cap with the correction fluid tip piece.
The finished product recovery device 14 is used for taking off the finished correction fluid from the bottle conveying system and placing the finished correction fluid into a storage box for recovery.
An exemplary embodiment of the bottled correction fluid filling production apparatus is as follows:
the air tightness detection device 5, the defective product removing device 6, the first pressing device 7, the second conveying device 8, the filling device 9, the third conveying device 10, the screwing device 11, the fourth device 12, the second pressing device 13 and the finished product recovery device 14 are uniformly distributed on the machine table 1 on the periphery of the rotary table 2, and an industrial personal computer is usually arranged in the machine table 1 and used for controlling the operation of the whole set of equipment. The turntable 2 is driven to operate by a cam mechanism below the machine table 1, the turntable 2 operates intermittently, and each station completes respective operation within intermittent time.
When the device works, the correction fluid bottle bodies are firstly preliminarily sorted and sequenced by the vibration disc 31 and then are sent to the conveying belt 32; the direction detection and direction change device 4 identifies the direction of the bottle body at the detection station on the conveyor belt 32, and if the direction is reversed, the bottle body is immediately corrected by rotating the pneumatic claw 44; the first clamping jaw air cylinder 33 grabs the bottle bodies from the conveying belt and puts the bottle bodies into the arrangement holes on the rotary table 2; the first pressing device 7 completely presses the tail end of the bottle body at the station into the placing hole of the turntable; at the air tightness detection station, firstly, a bottle opening is tightly covered by a sealing element 52, an air valve of the air tightness detection device 5 is opened, a fixed amount of compressed gas is injected into a bottle body through an air inlet pipe 51, then the air valve is closed, the pressure sensor 53 is utilized to monitor the change of the air pressure in the bottle, and if the industrial personal computer identifies that the air pressure value exceeds the normal range, a logic signal is transmitted to a defective product eliminating mechanism 6; the second clamping jaw air cylinder 61 and the rotary air cylinder 62 are matched to run to take out unqualified bottles and put the unqualified bottles into the unqualified product box 63, and meanwhile, the industrial personal computer records the positions of the unqualified bottles on the turntable 2 and does not perform assembly processing when running to a subsequent assembly station. So far, the bottles in the arrangement holes on the turntable 2 have no problem, and the assembly process is started.
Secondly, at the station of the second conveying device 8, steel bars are filled into the bottle body; filling correction fluid into the bottle body at a station 9 of the filling device; adding a pen head piece to the bottle body at the station of the third conveying device 10, and tightening the screw thread at the station of the tightening device 11; at the station of the fourth conveying device 12, caps are covered on the pen heads, and the assembly is completed at the station of the second pressing device 13.
Finally, the bottled correction fluid is taken out of the mounting hole of the turntable 12 at the station of the finished product recovery device 14.
The terms and expressions which have been employed herein are used as terms of description and not of limitation. The use of such terms and expressions is not intended to exclude any equivalents of the features shown and described (or portions thereof), and it is recognized that various modifications may be made within the scope of the claims. Other modifications, variations, and alternatives are also possible. Accordingly, the claims should be looked to in order to cover all such equivalents.
Also, it should be noted that although the patent has been described with reference to the present specific embodiments, it should be understood by those skilled in the art that the above embodiments are only for illustrating the patent and that various equivalent changes or substitutions can be made without departing from the spirit of the patent, therefore, the changes and modifications of the above embodiments within the scope of the essential spirit of the patent will fall within the scope of the claims of the patent.
Claims (10)
1. A bottled correction fluid filling production apparatus includes: a bottle body conveying system, a bottle body feeding system, an air tightness detection device (5), a filling device (9), a packaging system and a finished product recovery device (14),
the bottle body conveying system is used for bearing a correction fluid bottle body and sequentially passes through the bottle body feeding system, the air tightness detection device (5), the filling device (9), the packaging system and the finished product recovery device (14);
the bottle body feeding system is used for feeding correction fluid bottle bodies to the bottle body conveying system;
the air tightness detection device (5) is used for detecting whether the sealing performance of the correction liquid bottle body reaches the standard or not;
the filling device (9) is used for filling correction fluid into the correction fluid bottle body;
the packaging system is used for packaging the correction fluid bottle filled with the correction fluid to prepare a finished correction fluid product;
and the finished product recovery device (14) is used for recovering the finished product of the correction fluid which reaches the standard.
2. The bottled correction fluid filling production apparatus according to claim 1, wherein the bottle body conveying system is in a closed ring shape, and the bottle body feeding system, the airtightness detecting device (5), the filling device (9), the packaging system, and the finished product recovering device (14) are sequentially distributed around the bottle body conveying system.
3. The bottled correction fluid filling production apparatus according to claim 2, wherein the bottle body conveying system includes a machine table (1) and a turntable, a conveyor belt or a conveyor chain,
the rotary table, the conveying belt or the conveying chain are in a closed ring shape and are arranged on the machine table (1), a plurality of arrangement positions are arranged in the circumferential direction, and the arrangement positions are used for placing correction fluid bottle bodies.
4. The bottled correction fluid filling production apparatus according to claim 1, wherein the bottle body feeding system includes a first conveying device (3) and a direction detecting and changing device (4), wherein,
the first conveying device (3) comprises a sorting mechanism, a transmission line and a clamping mechanism:
the sorting and sequencing mechanism is used for preliminarily transmitting the correction fluid bottles in sequence through the transmission line according to a certain direction;
the clamping mechanism is used for placing the correction fluid bottle body on the bottle body conveying system from the transmission line.
5. The bottled correction fluid filling production apparatus according to claim 4,
the direction detecting and turning device (4) comprises an imaging structure, an image processing device and a turning mechanism:
the imaging structure is used for acquiring an image of the correction liquid bottle on the bottle conveying system;
the image processing device is used for receiving the image of the correction liquid bottle body, processing and identifying the image and judging whether the orientation of the correction liquid bottle body is correct or not;
and the direction changing mechanism is used for correcting the reversely placed correction fluid bottle body according to whether the orientation of the correction fluid bottle body is correct or not.
6. The bottling plant for bottled correction fluid according to claim 1, wherein the airtightness detecting means (5) comprises an air inlet pipe (51), a sealing member (52), a pressure sensor (53), and a gas valve,
the sealing element (52) is used for sealing the opening of the correction fluid bottle body and is provided with the air inlet pipe (51);
the gas valve is used for controlling the injection of compressed gas into the correction liquid bottle body through the gas inlet pipe (51);
and the pressure sensor (53) is arranged at the air inlet pipe (51) and is used for monitoring the air pressure change when the compressed air is injected into the correction liquid bottle body, so that whether the air tightness of the correction liquid bottle body reaches the standard or not is judged.
7. The bottling plant for filling correction fluid according to claim 6, wherein the air-tightness detecting device (5) comprises a defective product rejecting device (6) for rejecting and recycling defective products, wherein,
defective products removing devices (6) include second clamping jaw cylinder (61), revolving cylinder (62) and defective products box (63).
8. The bottled correction fluid filling production apparatus according to claim 1, wherein the filling device (9) includes a second conveyor (8) for loading steel bars or balls into the correction fluid bottle body.
9. The bottling plant for liquids containing correction fluid according to claim 1, wherein the packaging system comprises a third delivery device (10) and a screwing device (11), wherein,
the third conveying device (10) is used for arranging the correction fluid pen head piece on the bottle mouth of the correction fluid bottle body;
and the tightening device (11) is used for completely tightening the correction fluid pen head piece and the threads on the bottle mouth of the correction fluid bottle body.
10. The bottling plant for bottled correction fluid according to claim 8, wherein the packaging system comprises a fourth feeding device (12) and a second pressing device (13), wherein,
the fourth conveying device (12) is used for covering the pen cap on the correction fluid pen head piece;
the second pressing device (13) is used for completely assembling the pen cap and the correction fluid pen head piece.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920418142.8U CN210098274U (en) | 2019-03-29 | 2019-03-29 | Bottled correction fluid filling production equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920418142.8U CN210098274U (en) | 2019-03-29 | 2019-03-29 | Bottled correction fluid filling production equipment |
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| CN210098274U true CN210098274U (en) | 2020-02-21 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112808621A (en) * | 2020-12-30 | 2021-05-18 | 上海晨光文具股份有限公司 | Semi-closed cavity body part posture standardization detection system and method |
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- 2019-03-29 CN CN201920418142.8U patent/CN210098274U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112808621A (en) * | 2020-12-30 | 2021-05-18 | 上海晨光文具股份有限公司 | Semi-closed cavity body part posture standardization detection system and method |
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